CN1095443C - Production technique for producing washing builder 4A zeolite by semi-synthesis method - Google Patents

Production technique for producing washing builder 4A zeolite by semi-synthesis method Download PDF

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Publication number
CN1095443C
CN1095443C CN97107225A CN97107225A CN1095443C CN 1095443 C CN1095443 C CN 1095443C CN 97107225 A CN97107225 A CN 97107225A CN 97107225 A CN97107225 A CN 97107225A CN 1095443 C CN1095443 C CN 1095443C
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zeolite
production technique
clay
kaolin
raw material
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CN1219505A (en
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董家騄
刘扬
须沁华
王建
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Nanjing University
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Nanjing University
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Abstract

The present invention relates to a process for producing a washing auxiliary agent, namely 4A zeolite. Kaolin group clay used as a raw material is ground, an iron removal agent is then added in the raw material roasted at a high temperature and cooled, NaOH and water are added according to the proportion of 3Na2O, Al2O3, 2SiO2 and 150H2O, a complex iron masking agent is then added, the temperature rises to 90 to 100 DEG C at which the mixed raw material is crystallized, the crystallized mixture is washed by ionized water until the PH value is from 9 to 10, the washed mixture is dried, and then the white 4A zeolite is obtained. The average particle diameter of the zeolite produced by the process is from 2.5 to 3.0 mum, and the calcium ion exchange capacity is greater than 280 mg of CaCO3/g(dry zeolite).

Description

The production technique of producing washing builder 4 A zeolite by semi-synthesis method
The present invention relates to a kind of is the directly method of synthetic washing assistant 4 A zeolite of raw material with kaolin group's clay.
, partly or entirely replace tripoly phosphate sodium STPP and start from middle nineteen seventies as washing assistant with the 4A zeolite with the environmental pollution that reduces residual phosphorus and cause.The method of producing at present the 4A zeolite has industrial chemicals preparation method (being complete synthesizing process) and with clay preparation method (being semi-synthesis method).In one method of back, Japanese marshy land company adopts wilkinite to make raw material, and this method technology is loaded down with trivial details, and the by-product recovery complex process.U.S.'s ethyl corporation, French Beyer Co., Ltd adopts kaolin to make raw material, with acid treatment and roasting pre-treatment kaolin.This method bothers with the easy contaminate environment of sour deironing, operating procedure.CN1125193A in addition, CN1064850A, patents such as CN1124716A have also been reported semi-synthesis method and have been prepared the 4A zeolite, but these methods require the iron-holder of feed kaolin to be lower than 0.3%, perhaps to kaolinic specification limits too tight (as regulation tubulose kaolin), so resource-constrained.They all are to be raw material with kaolin, are not to be raw material with kaolin group's clay.
The purpose of this invention is to provide a kind of is raw material with resource kaolin group's clay rich and easy to get, the production technique of the semi-synthetic 4A zeolite that production technique is simple.
Technical scheme of the present invention is as follows:
A kind of production technique of washing assistant 4 A zeolite, it be with kaolin group's clay powder be broken to by the order number greater than 200 purpose screen clothes after, with iron removing reagent uniform mixing, roasting at high temperature, cooling back is with 3Na 2O.Al 2O 3.2SiO 2.150H 2The ratio of O adds H 2O and NaOH add complexing iron sequestering agent.Be warming up to 90~100 ℃, carry out crystallization, crystallization promptly gets the 4A zeolite after finishing, and to Ph=9~10, drying gets white 4A zeolite through deionized water wash.
Said kaolin group clay is to contain Al in the technology of the present invention 2O 3: 35~38%, SiO 2: 42~46%, Fe 2O 3<0.7%, the kaolin of CaO<0.5%, coal gangue or flint clay.Al in these clays 2O 3: SiO 2=1: 2 (mol ratios)
Added iron removing reagent is NaCl or NaCl and refinery coke in the technology of the present invention, fat coal, any 1~2 kind mixture in the activated carbon.The amount of its adding of mixture of 2 kinds is NaCl:5~10% (in a clay), refinery coke, fat coal or activated carbon: 2~6%.(in clay).
Said complexing iron sequestering agent is a trolamine in the technology of the present invention, and the amount of adding is 0.05~0.5% of a system total amount.
The raw material that production technique adopted of washing assistant 4 A zeolite of the present invention is kaolin group's clay, aboundresources, and Jiangsu, Anhui are once with the fat coal spoil that a large amount of untapped utilizations is arranged.Of the present invention simple for process, with short production cycle, facility investment is few, and free from environmental pollution substantially, production cost is low, the 4A average particle size of zeolite of being produced thin (2.5~3.0 μ m), and the calcium ion-exchanged capacity is big (greater than 280mgCaCO 3/ g (dried zeolite)).
Further specify the present invention by the following examples.
Embodiment 1.
Suzhou kaolin machine is selected (SiO No. 1 2: 43.20%, Al 2O 3: 37.02%, Fe 2O 3: 0.58%, igloss 16.75%) 100 ℃ of oven dry down, through being milled down to 200~280 orders, take by weighing 3 grams and put into monkey, mix behind the 0.18 gram NaCl (c.p) of adding porphyrize, cover crucible cover roasting in retort furnace, temperature is 820 ℃, take out cooling after 1 hour, the whiteness of soil is 680 before the roasting, and whiteness is increased to 85.9 after the roasting.
Embodiment 2.
Taking by weighing Suzhou kaolin machine selects No. 13 gram to put into through being ground to 400 orders that monkey adds the gac of 0.09 gram and NaCl (c.p) 0.18 gram (or 0.3 gram) of porphyrize mixes, cover crucible cover and in retort furnace, carry out roasting, maturing temperature is 800 ℃, take out cooling after 1 hour, measuring its whiteness is 86 (85.8).
Embodiment 3.
3 grams, 400 purpose Suzhou kaolin machines are selected No. 1, add the NaCl (c.p) of 0.09 gram 85 purpose super sea coals and 0.18 gram porphyrize, by example 1 method roasting, it is 88.0 that its whiteness is measured in cooling.
Embodiment 4.
The 10 gram Suzhou kaolin machines that take by weighing select (200 order whiteness are 68) No. 1, place crucible, and the NaCl (c.p) that adds 0.6 gram porphyrize mixes, and by example 1 method roasting, it is 85.9 that its whiteness is measured in the taking-up cooling.
Embodiment 5.
With Anhui coal gangue (SiO 2: 45.35%, Al 2O 3: 38.03%, Fe 2O 3: 0.70%, igloss is 15.20%) 100 ℃ of oven dry down, after being milled down to 280 orders, take by weighing sample 3 grams (whiteness is 71.2) and put into monkey, after the NaCl (c.p) of adding 0.18 gram porphyrize mixes, cover crucible cover and put into retort furnace, 820 ℃ of following roastings 1 hour, take out cooling, measuring its whiteness is 86.0.
Embodiment 6.
Take by weighing in the example 5 coal gangue 3 grams and put into monkey, the NaCl (c.p) that adds 0.09 gram 30 order super sea coals and 0.3 gram porphyrize mixes, and covers crucible cover, roasting in retort furnace, maturing temperature are 820 ℃, 1 hour, take out cooling, measuring its whiteness is 87.5.
Embodiment 7.
The NaCl (c.p) that takes by weighing 14 grams of coal gangue in the example 5 and 0.84 gram porphyrize mixes, and puts into monkey, covers crucible cover, roasting in retort furnace, and maturing temperature is 820 ℃, 1 hour, take out cooling, measuring its whiteness is 86.5.
Embodiment 8.
The NaoH that takes by weighing 3.41 grams 95% adds the deionized water of 36.5mL in three-necked flask, drip the trolamine of 0.24 gram 85% simultaneously, heat a little and stir, treat NaOH all after the dissolving, the Suzhou kaolin machines that add in the 3 gram examples 1 select (200 order whiteness are 85.9) No. 1, stir and heat up, be warmed up in 10~15 minutes that temperature is 90 ℃ in the bottle, improve motor rotary speed to 1160 rev/min, direct crystallization 3 hours simultaneously, take out and filter, wash to PH=9~10,, get the 4A zeolite in 100 ℃ of oven dry.Measuring its whiteness is 90.8, and the calcium ion-exchanged capacity is 288mgCaCO 3/ g (doing agent), median size is 2.53 μ m.
Embodiment 9.
By the method operation of example 8, select No. 1 change to be Anhui coal gangue (280 order whiteness 86.6) in Suzhou kaolin machine.It is 90.0 that the 4A zeolite of making is measured its whiteness, and the calcium ion-exchanged capacity is 291mgCaCO 3/ g (doing agent), median size is 2.73 μ m.
Embodiment 10.
Take by weighing the 3.41g industrial sodium hydroxide, place in the three-necked flask, add the water of 36.5mL, add 85% trolamine of 0.18 gram simultaneously.After treating dissolution of sodium hydroxide, add the coal gangue that 3 gram high-temperature activations brighten, the stirring of heating.Be heated to 95 ℃ and keep 3 hours crystallization.The mixing speed of agitator is 1600 rev/mins in whole crystallization process.After treating that crystallization finishes, filtration washing in 10 ℃ of dryings, promptly gets the 4A zeolite to PH=9~10.This zeolite whiteness 89.5, calcium ion-exchanged capacity are 291mgCaCO 3/ g (dried zeolite), median size is 2.34 μ m.
Embodiment 11.
Taking by weighing the 3.41g industrial sodium hydroxide places in the three-necked flask, the water that adds 36.5mL, 85% trolamine that adds 0.36 gram simultaneously, after treating dissolution of sodium hydroxide, the Suzhou kaolin machine that adding 3 gram high-temperature activations brighten selects (200 order whiteness are 85.1) heated and stirred No. 1, be heated to 95 ℃ and kept 2.8 hours, the rotating speed of agitator is 1100 rev/mins in whole crystallization process.Treat that the crystallization after-filtration that finishes washs to PH=9~10, in 110 ℃ of dryings, promptly gets the 4A zeolite.The whiteness of this zeolite is 90.5, and the calcium ion-exchanged capacity is 290mgCaCO 3/ g, size distribution<4 μ m are that 90% median size is 2.24 μ m.
Embodiment 12.
Take by weighing the 3.41g industrial sodium hydroxide, place in the three-necked flask, add the water of 36.5mL, add the trolamine of 0.16 gram 85% simultaneously.After treating that sodium hydroxide all dissolves, add coal gangue (280 order whiteness are 86.5) 3 grams of high-temperature activation, heated and stirred.Being heated to 90 ℃ kept 3 hours.In whole crystallization process, mixing speed is 1600 rev/mins.After treating that crystallization finishes, filtration washing in 110 ℃ of dryings, promptly gets the 4A zeolite to PH=9~10.The whiteness of this zeolite is 90.0, and median size is 3.2 μ m, and the calcium ion-exchanged capacity is 295mgCaCO 3/ g.

Claims (5)

1. the production technique of a washing assistant 4 A zeolite is characterized in that kaolin group's clay is pulverized back and iron removing reagent uniform mixing, and 800~850 ℃ of following roastings, cooling is with 3Na 2OAl 2O 32SiO 2150 H 2The ratio of O adds NaOH and water, adds complexing iron sequestering agent again, is warming up to 90~100 ℃, crystallization under this temperature, and crystallization promptly gets the 4A zeolite after finishing.
2. production technique according to claim 1 is characterized in that said kaolin group clay is to contain Al 2O 3Be 35~38%, SiO 2Be 42~46%, Fe 2O 3<0.7%, the kaolin of CaO<0.5%, coal gangue or flint clay.
3. production technique according to claim 1 is characterized in that kaolin group's clay powder is broken to by the order number greater than 200 purpose screen clothes.
4. production technique according to claim 1 is characterized in that iron removing reagent is NaCl, refinery coke, and coal, the mixture of a kind of in the gac or two kinds, the amount of adding is 5~10% in clay NaCl,, refinery coke, coal or gac are 2~6%.
5. production technique according to claim 1 is characterized in that the complexing iron sequestering agent that adds is a trolamine, and the amount of adding is 0.05~0.5% of a system total amount.
CN97107225A 1997-12-09 1997-12-09 Production technique for producing washing builder 4A zeolite by semi-synthesis method Expired - Fee Related CN1095443C (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1299988C (en) * 2005-04-12 2007-02-14 山东铝业股份有限公司 Method for washing 4A zeolite crystal
CN1295312C (en) * 2005-09-26 2007-01-17 江南大学 Method for synthesizing washing adjuvant using concave-convex rod day
CN108190909B (en) * 2018-03-16 2019-12-20 淮阴工学院 Method for preparing 4A zeolite by using kaolin as raw material micro-solvent

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1054954A (en) * 1991-03-31 1991-10-02 葛书华 Utilize high-alumina cement to make the method for 4A zeolite
CN1138630A (en) * 1995-06-16 1996-12-25 湛江市坡头区非金属矿产公司 Process for prodn. of phosphorus-free washing powder by utilizing 4A zeolite

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1054954A (en) * 1991-03-31 1991-10-02 葛书华 Utilize high-alumina cement to make the method for 4A zeolite
CN1138630A (en) * 1995-06-16 1996-12-25 湛江市坡头区非金属矿产公司 Process for prodn. of phosphorus-free washing powder by utilizing 4A zeolite

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