CN109543213A - A kind of simplification prediction technique of non-isothermal disc burst speed - Google Patents
A kind of simplification prediction technique of non-isothermal disc burst speed Download PDFInfo
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- CN109543213A CN109543213A CN201811177453.6A CN201811177453A CN109543213A CN 109543213 A CN109543213 A CN 109543213A CN 201811177453 A CN201811177453 A CN 201811177453A CN 109543213 A CN109543213 A CN 109543213A
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- 238000000034 method Methods 0.000 title claims abstract description 48
- 239000000463 material Substances 0.000 claims abstract description 38
- 238000012360 testing method Methods 0.000 claims abstract description 17
- 230000009466 transformation Effects 0.000 claims description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
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- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910000601 superalloy Inorganic materials 0.000 description 1
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Abstract
The invention discloses a kind of simplification prediction techniques of non-isothermal disk burst speed, obtain disc material Parameters of constitutive model under temperature b by test;Disc material attribute is defined in finite element;Establish wheel disc three-dimensional finite element model;Burst speed forecast analysis is carried out to wheel disc finite element model, obtains the burst speed for the equal Winchester disks that temperature is b, and find out the structural weak position that wheel disc is on large deformation instability status hour wheel plate convergence plate;Wheel disc three-dimensional finite element model is selected, core temperature a, the temperature boundary condition of disk outer rim temperature b are applied;Calculate Temperature Distribution cloud atlas;Read the temperature c at structural weak position at wheel disc disc;Disc material Parameters of constitutive model under temperature c is obtained by test;The material properties under temperature c are defined in finite element;Wheel disc three-dimensional finite element model is selected, calculates the disc burst speed under temperature c, the value, that is, non-isothermal disk burst speed.Present invention saves non-isothermal disc burst speed forecast costs, improve forecasting efficiency.
Description
Technical field
The invention belongs to method of testing materials technical field, in particular to a kind of simplification of non-isothermal disc burst speed is pre-
Survey method.
Background technique
Important component of the wheel disc as aero-engine, and often in severe working environment, fracture failure is past
Toward the failure for being non-inclusiveness, once occur, it will generate catastrophic effect.Domestic and international Aeroengine Design criterion is all to wheel
Disk intensity (burst speed) performance is made that strict requirements and specification.
Therefore, the prediction technique of disc burst speed becomes important technology hand required for aero-engine Intensity Design
Section.Domestic and foreign scholars are directed to disc burst speed prediction technique one after another and are studied as a result, but the research of this part all concentrates on
To in the prediction of disc burst speed under room temperature, and aero-engine part wheel disc (such as turbine disk) is in actual work, often
Under working environment in high temperature and there are temperature gradient, the disc burst speed prediction technique of previous scholars is in such condition
Under it is all inadaptable, this is not that nobody wants to further investigate, but non-isothermal disk burst speed calculates excessive, the condition that occupies computing resource
It is limited, so that rarely having dilettante.Therefore, it is very necessary for simplifying non-isothermal disk burst speed prediction technique.
The Chinese patent application of Publication No. CN106446367A discloses a kind of " based on arc-length methods nonlinear finite element point
The disc burst speed prediction technique of analysis ".It is broken that application discloses a kind of wheel discs based on arc-length methods non linear finite element analysis
Split rotor speed forecast method, step are as follows: sample to disc material, material constitutive model parameter is obtained by test;Using tradition side
The burst speed of method approximate estimation wheel disc;The elasto-plastic Constitutive Model of wheel disc is defined in finite element software;Establish disc material
Three-dimensional finite element model and carry out grid dividing;For calculative disk rotors finite element model, applies constraint and turn
Fast load;The calculating of large deformation nonlinear finite element is carried out using arc-length methods;Turned in time preprocessor after the completion of calculating
Speed or angular speed # wheel disc radial displacement curve, so that the limit critical speed of wheel disc or rotor, as burst speed can be obtained.
The wheel disc that this application uses relatively more rationally based on arc-length methods non linear finite element analysis and global plastic instability ruptures quasi-
Then, therefore the limit speed of wheel disc or rotor can more accurately be predicted.
To save non-isothermal disc burst speed forecast cost, forecasting efficiency is improved, the present invention is based on " non-based on arc-length methods
Linear finite analysis disc burst speed prediction technique " in propose disc burst speed prediction technique, a kind of needle is provided
To the more succinct of non-isothermal disk and have both the burst speed prediction technique of accuracy.
Summary of the invention
To save non-isothermal disc burst speed forecast cost, forecasting efficiency is improved, the object of the present invention is to provide one kind
The simplification prediction technique of non-isothermal disc burst speed is more succinct and have both accuracy.
To achieve the above object, the technical solution adopted by the present invention are as follows:
A kind of simplification prediction technique of non-isothermal disc burst speed, the broken core temperature of the non-isothermal wheel disc are a, outside disk
Edge temperature is b;
It the described method comprises the following steps:
(1) disc material Parameters of constitutive model under temperature b is obtained by test;
(2) disc material attribute is defined in finite element, selects polyteny model;
(3) wheel disc three-dimensional finite element model, and grid division are established;
(4) burst speed forecast analysis is carried out to wheel disc finite element model, obtains the rupture turn for the equal Winchester disks that temperature is b
Speed, and find out the structural weak position that wheel disc is on large deformation instability status hour wheel plate convergence plate;
(5) the wheel disc three-dimensional finite element model that optional step (3) obtains applies core temperature a, disk outer rim temperature b for it
Temperature boundary condition;
(6) Temperature Distribution cloud atlas is calculated;
(7) from Temperature Distribution cloud atlas in reading step (4) from wheel disc disc structural weak position temperature c;
(8) disc material Parameters of constitutive model under temperature c is obtained by test;
(9) material properties under temperature c are defined in finite element;
(10) the wheel disc three-dimensional finite element model that optional step (3) obtains, calculates the disc burst speed under temperature c,
The value simplifies the core temperature a that algorithm obtains, the non-isothermal disk burst speed of disk outer rim temperature b thus.
In the step (1), it is bent that engineering stress-strain of the material at temperature b is obtained by smooth specimen tension test
Line (σE-εE), the curve before choosing highest point is converted into true stress-true strain curve (σ by following transformation for mulaT-εT);
In above formula, σEIndicate engineering stress, εEIndicate engineering strain, σTIndicate trus stress, εTIndicate true strain;
True stress-true strain curve is further converted into trus stress-plastic strain curve (σ by following transformation for mulaT-εp);
In above formula, εpIndicate plastic strain, E indicates that elasticity modulus, the elasticity modulus are obtained by the elastic slope over 10 tested
?;
The polyteny constitutive model of material is obtained by trus stress-plastic strain curve matching.
In the step (2), definition material attribute is the Elastic-plastic Constitutive for obtaining disc material test in finite element
Model is defined into finite element program.
It is fan-shaped model by wheel disc model simplification due to wheel disc symmetry in the step (3).
In the step (3), when grid division, Local grid refinement is carried out for bolt hole, tongue-and-groove, fillet position.
In the step (4), wheel disc is under large deformation instability status, the maximum position of plastic strain at wheel disc disc, i.e.,
For wheel disc web pattern weak part.
The utility model has the advantages that method of the invention is capable of the rupture of prediction non-isothermal wheel disc that is more succinct and having both accuracy
Revolving speed has saved non-isothermal disc burst speed forecast cost, has improved forecasting efficiency.
Detailed description of the invention
Fig. 1 is wheel disc finite element model and grid dividing schematic diagram;
Fig. 2 is the plastic strain cloud charts at 650 DEG C, under wheel disc large deformation instability status;
Fig. 3 is Temperature Distribution of the wheel disc under 350 DEG C of core, the temperature boundary condition that 650 DEG C of disk outer rim;
Fig. 4 is Temperature Distribution of the wheel disc under 350 DEG C of core, the temperature boundary condition that 600 DEG C of disk outer rim.
Specific embodiment
A kind of simplification prediction technique of non-isothermal disc burst speed of the invention, the broken core temperature of the non-isothermal wheel disc
For a, disk outer rim temperature is b, method includes the following steps:
(1) disc material Parameters of constitutive model under temperature b is obtained by test;Specific steps are as follows:
Engineering stress-strain curve (σ of the material at temperature b is obtained by smooth specimen tension testE-εE), it chooses most
Curve before high point is converted into true stress-true strain curve (σ by following transformation for mulaT-εT);
In above formula, σEIndicate engineering stress, εEIndicate engineering strain, σTIndicate trus stress, εTIndicate true strain;
True stress-true strain curve is further converted into trus stress-plastic strain curve (σ by following transformation for mulaT-εp);
In above formula, εpIndicate plastic strain, E indicates that elasticity modulus, the elasticity modulus are obtained by the elastic slope over 10 tested
?;
The polyteny constitutive model of material is obtained by trus stress-plastic strain curve matching;
(2) disc material attribute is defined in finite element, selects polyteny model;Definition material attribute is in finite element
The elasto-plastic Constitutive Model that disc material test obtains is defined into finite element program, can refer to Publication No.
The Chinese patent application " the disc burst speed prediction technique based on arc-length methods non linear finite element analysis " of CN106446367A,
But polyteny model is selected at this time and does not have to be implanted into nonlinear model by secondary development;Finite element software has been inserted into polyteny mould
Type can be selected directly;
(3) wheel disc three-dimensional finite element model, and grid division are established;Due to wheel disc symmetry, it is by wheel disc model simplification
Grid dividing is carried out at fan-shaped model, and to the threedimensional model built up, for key positions such as bolt hole, tongue-and-groove, fillets
It should carry out Local grid refinement;
(4) burst speed forecast analysis is carried out to wheel disc finite element model, obtains the rupture turn for the equal Winchester disks that temperature is b
Speed, and find out the structural weak position that wheel disc is on large deformation instability status hour wheel plate convergence plate;Wheel disc is in large deformation unstability shape
Under state, the maximum position of plastic strain at disc, as wheel disc web pattern weak part;
(5) the wheel disc three-dimensional finite element model that optional step (3) obtains applies core temperature a, disk outer rim temperature b for it
Temperature boundary condition;
(6) Temperature Distribution cloud atlas is calculated;
(7) from Temperature Distribution cloud atlas in reading step (4) from wheel disc disc structural weak position temperature c;
(8) disc material Parameters of constitutive model under temperature c is obtained by test;
(9) material properties under temperature c are defined in finite element;
(10) the wheel disc three-dimensional finite element model that optional step (3) obtains, calculates the disc burst speed under temperature c,
The value simplifies the core temperature a that algorithm obtains, the non-isothermal disk burst speed of disk outer rim temperature b thus.
Wherein, step (5), (6), in (7), only relate to temperature boundary condition, powerless load and displacement constraint.
Below in conjunction with the accompanying drawings and embodiment the invention will be further described.
Embodiment:
The present embodiment is non-to Classical forecast by taking the burst speed finite element predictions of non-isothermal finite element model disk as an example
The simplification method that the method and the present invention of equal Winchester disks burst speed refer to is compared.Wheel disc finite element model is as shown in Figure 1.
Disc material selects GH4169 nickel base superalloy.The simplification prediction technique of non-isothermal disc burst speed the following steps are included:
(1) 350 DEG C of core are predicted first, 650 DEG C of disk outer rim of non-isothermal disk burst speed, with stretching test measurement wheel disc
Material model parameter at 650 DEG C, the Chinese patent application with reference to Publication No. CN106446367A are " non-thread based on arc-length methods
Property finite element analysis disc burst speed prediction technique ", at this time material model select polyteny model.
(2) the polyteny material constitutive model at 650 DEG C of wheel disc is defined in FEM-software ANSYS.
(3) wheel disc is reduced to the fan-shaped wheel disc model of 1/12 size herein.
(4) arc-length methods non linear finite element analysis " is based on using the Chinese patent application of Publication No. CN106446367A
Disc burst speed prediction technique " in disc burst speed prediction technique, carry out disc burst speed calculate analysis, calculate
The burst speed of 650 DEG C of equal Winchester disks out, and find out wheel disc maximum area of plastic strain on disc under large deformation instability condition
Domain, this region are weak part at wheel disc disc, as shown in Figure 2.
(5) example is separately created, applies 350 DEG C of core for wheel disc finite element model, 650 DEG C of disk outer rim of temperature boundary item
Part.
(6) Temperature Distribution cloud atlas is calculated, as shown in Figure 3.
(7) in conjunction with the cloud atlas in step (5), (6), it can be seen that the temperature of wheel disc disc weakness is about 500 DEG C.
(8) the material model parameter with stretching test measurement wheel disc at 500 DEG C.
(9) the polyteny material constitutive model at 500 DEG C of wheel disc is defined in FEM-software ANSYS.
(10) arc-length methods non linear finite element analysis " is based on using the Chinese patent application of Publication No. CN106446367A
Disc burst speed prediction technique " in disc burst speed prediction technique, carry out disc burst speed calculate analysis, calculate
The burst speed of 500 DEG C of equal Winchester disks out, the value simplify 350 DEG C of core that algorithm obtains thus, 650 DEG C of disk outer rim non-etc.
Winchester disk burst speed.
Similarly, it can thus simplify algorithm and predict 350 DEG C of core, 600 DEG C of disk outer rim of non-isothermal disk burst speed.It will be simple
Calculated result and the comparison of conventional method prediction result for changing prediction technique are as shown in table 1 below:
1 Comparative result of table
Although the present invention has been described by way of example and in terms of the preferred embodiments, they be not it is for the purpose of limiting the invention, it is any ripe
This those skilled in the art is practised, without departing from the spirit and scope of the invention, various change or retouching, therefore guarantor of the invention can be from working as
Shield range should be subject to the scope of patent protection of the application and be defined.The not detailed description of the present invention is in routine techniques
Hold.
Claims (6)
1. a kind of simplification prediction technique of non-isothermal disc burst speed, it is characterised in that: the broken core temperature of the non-isothermal wheel disc
Degree is a, and disk outer rim temperature is b;
It the described method comprises the following steps:
(1) disc material Parameters of constitutive model under temperature b is obtained by test;
(2) disc material attribute is defined in finite element, selects polyteny model;
(3) wheel disc three-dimensional finite element model, and grid division are established;
(4) burst speed forecast analysis is carried out to wheel disc finite element model, obtains the burst speed for the equal Winchester disks that temperature is b, and
Find out the structural weak position that wheel disc is on large deformation instability status hour wheel plate convergence plate;
(5) the wheel disc three-dimensional finite element model that optional step (3) obtains applies core temperature a, the temperature of disk outer rim temperature b for it
Spend boundary condition;
(6) Temperature Distribution cloud atlas is calculated;
(7) from Temperature Distribution cloud atlas in reading step (4) from wheel disc disc structural weak position temperature c;
(8) disc material Parameters of constitutive model under temperature c is obtained by test;
(9) material properties under temperature c are defined in finite element;
(10) the wheel disc three-dimensional finite element model that optional step (3) obtains, calculates the disc burst speed under temperature c, the value
Simplify the core temperature a that algorithm obtains, the non-isothermal disk burst speed of disk outer rim temperature b thus.
2. the simplification prediction technique of non-isothermal disc burst speed according to claim 1, it is characterised in that: the step
(1) in, engineering stress-strain curve (σ of the material at temperature b is obtained by smooth specimen tension testE-εE), choose highest
Curve before point, is converted into true stress-true strain curve (σ by following transformation for mulaT-εT);
In above formula, σEIndicate engineering stress, εEIndicate engineering strain, σTIndicate trus stress, εTIndicate true strain;
True stress-true strain curve is further converted into trus stress-plastic strain curve (σ by following transformation for mulaT-εp);
In above formula, εpIndicate plastic strain, E indicates that elasticity modulus, the elasticity modulus are obtained by the elastic slope over 10 tested;
The polyteny constitutive model of material is obtained by trus stress-plastic strain curve matching.
3. the simplification prediction technique of non-isothermal disc burst speed according to claim 1, it is characterised in that: the step
(2) in, definition material attribute is that the elasto-plastic Constitutive Model for obtaining disc material test is defined into finite element in finite element
In program.
4. the simplification prediction technique of non-isothermal disc burst speed according to claim 1, it is characterised in that: the step
It (3) is fan-shaped model by wheel disc model simplification due to wheel disc symmetry in.
5. the simplification prediction technique of non-isothermal disc burst speed according to claim 1, it is characterised in that: the step
(3) in, when grid division, Local grid refinement is carried out for bolt hole, tongue-and-groove, fillet position.
6. the simplification prediction technique of non-isothermal disc burst speed according to claim 1, it is characterised in that: the step
(4) in, wheel disc is under large deformation instability status, the maximum position of plastic strain at wheel disc disc, and as wheel disc web pattern is thin
Weak position.
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Cited By (5)
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CN114330055A (en) * | 2021-12-20 | 2022-04-12 | 南京航空航天大学 | Disk-shaft integrated rotor rupture rotating speed prediction method based on rotor steady-state deformation assumption |
CN114611370A (en) * | 2022-05-11 | 2022-06-10 | 中国航发上海商用航空发动机制造有限责任公司 | Method for predicting over-rotation rupture rotation speed and rupture mode of rotor and rotor configuration method |
CN116052821A (en) * | 2023-04-03 | 2023-05-02 | 中国航发四川燃气涡轮研究院 | Wheel disc material utilization coefficient determination method based on temperature influence |
CN116702566A (en) * | 2023-08-03 | 2023-09-05 | 中国航发四川燃气涡轮研究院 | Wheel disc fracture rotation speed determination method based on residual deformation |
CN117556676A (en) * | 2024-01-11 | 2024-02-13 | 中国航发四川燃气涡轮研究院 | Double-radial-plate turbine disk fracture rotation speed prediction method based on two-dimensional finite element model |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114330055A (en) * | 2021-12-20 | 2022-04-12 | 南京航空航天大学 | Disk-shaft integrated rotor rupture rotating speed prediction method based on rotor steady-state deformation assumption |
CN114611370A (en) * | 2022-05-11 | 2022-06-10 | 中国航发上海商用航空发动机制造有限责任公司 | Method for predicting over-rotation rupture rotation speed and rupture mode of rotor and rotor configuration method |
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CN116052821A (en) * | 2023-04-03 | 2023-05-02 | 中国航发四川燃气涡轮研究院 | Wheel disc material utilization coefficient determination method based on temperature influence |
CN116052821B (en) * | 2023-04-03 | 2023-06-30 | 中国航发四川燃气涡轮研究院 | Wheel disc material utilization coefficient determination method based on temperature influence |
CN116702566A (en) * | 2023-08-03 | 2023-09-05 | 中国航发四川燃气涡轮研究院 | Wheel disc fracture rotation speed determination method based on residual deformation |
CN116702566B (en) * | 2023-08-03 | 2023-10-17 | 中国航发四川燃气涡轮研究院 | Wheel disc fracture rotation speed determination method based on residual deformation |
CN117556676A (en) * | 2024-01-11 | 2024-02-13 | 中国航发四川燃气涡轮研究院 | Double-radial-plate turbine disk fracture rotation speed prediction method based on two-dimensional finite element model |
CN117556676B (en) * | 2024-01-11 | 2024-03-19 | 中国航发四川燃气涡轮研究院 | Double-radial-plate turbine disk fracture rotation speed prediction method based on two-dimensional finite element model |
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