CN109541015B - Detector in riser side pipe - Google Patents
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Abstract
本发明公开了一种隔水管边管内检测器,其包括:纵长的中心轴,其具有相对的前端和后端,前端设置有连接头,后端设置有插头端座;沿着所述中心轴的纵长方向套设在所述连接头和插头端座之间的至少两个检测环,所述检测环包括:间隔预定距离套设在所述中心轴上的两个滑套;分别与两个所述滑套连接的多个弹性件,多个所述弹性件沿着圆周方向均匀间隔分布;所述弹性件具有面对待测管壁的安装面;固定在所述安装面上的传感器盒,所述传感器盒内设置有传感器;相邻两个所述检测环的传感器错位分布,且所有传感器能在圆周方向形成完整的覆盖面。本发明能够在不拆浮力块的情况下,能对隔水管边管实现快速、高效的检测,从而提高检测时效,降低作业成本。
The invention discloses an in-pipe detector for a riser pipe, which comprises: a longitudinally long central axis, which has opposite front ends and rear ends, the front end is provided with a connecting head, and the rear end is provided with a plug end seat; At least two detection rings are sleeved between the connecting head and the plug end seat in the longitudinal direction of the shaft, and the detection rings include: two sliding sleeves sleeved on the central shaft at a predetermined distance; The two sliding sleeves are connected with a plurality of elastic pieces, and the plurality of the elastic pieces are evenly spaced along the circumferential direction; the elastic pieces have a mounting surface facing the wall of the tube to be measured; The sensor box is provided with sensors; the sensors of two adjacent detection rings are dislocated and distributed, and all the sensors can form a complete coverage in the circumferential direction. The invention can realize fast and efficient detection of the side pipe of the riser without dismantling the buoyancy block, thereby improving the detection time efficiency and reducing the operation cost.
Description
技术领域technical field
本发明涉及检测装置技术领域,特别涉及一种隔水管边管内检测器。The invention relates to the technical field of detection devices, in particular to a detector in a side pipe of a riser.
背景技术Background technique
钻井隔水管为半潜式平台关键设备,使用环境恶劣,其使用性能直接关系到平台作业安全。一般的,隔水管单根包括位于中心的隔水管主管以及围设在隔水管主管周围的多个隔水管边管(即隔水管辅助管线)。该隔水管边管是隔水管单根的重要组成部分。一般的,每个隔水管单根具有4或5根内径不同的辅助管线,包括高压节流管线、压井管线、钻井液增压管线、液压传输管线、化学剂注入管线等。这些管线在工作过程中要承受很高的压力,且其中的流体介质多具有腐蚀性,因此其失效形式常表现为内壁由腐蚀、冲蚀、应力集中造成的裂纹等缺陷,按照行业规范,每年需进行检验。Drilling riser is the key equipment of semi-submersible platform, and its use performance is directly related to the safety of platform operation. Generally, a single riser includes a central riser main pipe and a plurality of riser side pipes (ie, riser auxiliary lines) surrounding the riser main pipe. The riser side pipe is an important part of a single riser. Generally, each riser has 4 or 5 auxiliary pipelines with different inner diameters, including high-pressure choke pipelines, well killing pipelines, drilling fluid boosting pipelines, hydraulic transmission pipelines, chemical injection pipelines, and the like. These pipelines are subject to high pressure during the working process, and the fluid medium in them is mostly corrosive, so their failure forms are often manifested as defects such as cracks on the inner wall caused by corrosion, erosion, and stress concentration. According to industry standards, every year Inspection is required.
目前通常采用磁粉、超声等常规无损检测技术对管体裂纹缺陷及壁厚进行检测。隔水管边管整体为长度较长且内径较小的细长型管体,现有的检测设备无法进入隔水管边管内部进行检测。因此,现有的检测设备通常设置在隔水管边管的外部进行检测。但是,实际使用时,该细长的隔水管边管的外部需要配置浮力块。当利用现有的检测设备在外部对隔水管边管进行纵长方向的扫描检测时,不可避免的,浮力块会对现有的检测造成干涉。因此,利用现有的检测设备进行检测时,需要先将浮力块拆除后才能进行检测,存在作业周期长、效率低、费用高昂等缺陷。At present, conventional non-destructive testing techniques such as magnetic particle and ultrasonic are usually used to detect the crack defects and wall thickness of the pipe body. The riser side pipe is a slender pipe body with a long length and a small inner diameter as a whole, and the existing testing equipment cannot enter the inside of the riser side pipe for testing. Therefore, the existing testing equipment is usually installed outside the riser side pipe for testing. However, in actual use, a buoyancy block needs to be arranged on the outside of the elongated riser side pipe. When using the existing detection equipment to scan and detect the riser side pipe in the longitudinal direction from the outside, it is inevitable that the buoyancy block will interfere with the existing detection. Therefore, when using the existing testing equipment for testing, it is necessary to remove the buoyancy block before testing, which has defects such as long operation cycle, low efficiency, and high cost.
因此,有必要提供一种新的隔水管边管内检测器,以克服现有技术中的问题。Therefore, it is necessary to provide a new riser side pipe detector to overcome the problems in the prior art.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种隔水管边管内检测器,能够克服现有技术中的缺陷,在不拆浮力块的情况下,能对隔水管边管实现快速、高效的检测,从而提高检测时效,降低作业成本。The purpose of the present invention is to provide a riser side pipe detector, which can overcome the defects in the prior art, and can realize fast and efficient detection of the riser side pipe without dismantling the buoyancy block, thereby improving the detection time. , reduce operating costs.
本发明的上述目的可采用下列技术方案来实现:Above-mentioned purpose of the present invention can adopt following technical scheme to realize:
一种隔水管边管内检测器,包括:A riser side pipe in-pipe detector, comprising:
纵长的中心轴,其具有相对的前端和后端,所述前端设置有连接头,所述后端设置有插头端座;沿着所述中心轴的纵长方向套设在所述连接头和插头端座之间的至少两个检测环,所述检测环包括:The longitudinal center shaft has opposite front and rear ends, the front end is provided with a connecting head, and the rear end is provided with a plug end seat; sleeved on the connecting head along the longitudinal direction of the central axis and at least two detection rings between the plug end bases, the detection rings include:
间隔预定距离套设在所述中心轴上的两个滑套;two sliding sleeves sleeved on the central shaft at a predetermined distance;
分别与两个所述滑套连接的多个弹性件,多个所述弹性件沿着圆周方向均匀间隔分布;所述弹性件具有面对待测管壁的安装面;a plurality of elastic pieces respectively connected with the two sliding sleeves, the plurality of the elastic pieces are evenly spaced along the circumferential direction; the elastic pieces have a mounting surface facing the wall of the tube to be measured;
固定在所述安装面上的传感器盒,所述传感器盒内设置有传感器;a sensor box fixed on the mounting surface, the sensor box is provided with a sensor;
相邻两个所述检测环的传感器错位分布,且所有传感器能在圆周方向形成完整的覆盖面。The sensors of the two adjacent detection rings are dislocated and distributed, and all the sensors can form a complete coverage in the circumferential direction.
在一个优选的实施方式中,所述中心轴上靠近所述前端、后端至少之一的位置设置有螺纹段,所述螺纹段上设置有调节螺母,所述检测环与所述调节螺母之间设置有压簧。In a preferred embodiment, a threaded segment is provided on the central shaft near at least one of the front end and the rear end, an adjusting nut is provided on the threaded segment, and the detection ring and the adjusting nut are arranged between the detection ring and the adjusting nut. A compression spring is provided between.
在一个优选的实施方式中,所述检测环包括:前检测环和后检测环,所述前检测环的两端分别设置有第一端部滑套和第一中间滑套,所述后检测环的两端分别设置有第二中间滑套和第二端部滑套;所述第一中间滑套和第二中间滑套之间通过卡合方式相连接。In a preferred embodiment, the detection ring includes: a front detection ring and a rear detection ring, two ends of the front detection ring are respectively provided with a first end sliding sleeve and a first intermediate sliding sleeve, the rear detection ring Two ends of the ring are respectively provided with a second intermediate sliding sleeve and a second end sliding sleeve; the first intermediate sliding sleeve and the second intermediate sliding sleeve are connected by a snap-fit manner.
在一个优选的实施方式中,所述第一中间滑套上设置有间隔交错的第一齿,所述第二中间滑套上设置间隔角度的第二齿,所述第一齿和第二齿交错卡合形成卡合机构。In a preferred embodiment, the first intermediate sliding sleeve is provided with first teeth staggered at intervals, the second intermediate sliding sleeve is provided with second teeth at intervals, the first teeth and the second teeth The staggered engagement forms an engagement mechanism.
在一个优选的实施方式中,所述第一齿和所述第二齿与所述中心轴配合形成环形空腔,所述环形空腔内设置有压簧。In a preferred embodiment, the first teeth and the second teeth cooperate with the central shaft to form an annular cavity, and a compression spring is arranged in the annular cavity.
在一个优选的实施方式中,所述调节螺母设置靠近所述前端的位置,所述调节螺母与所述第一端部滑套之间,所述第二端部滑套与所述插头端座之间均设置有压簧。In a preferred embodiment, the adjusting nut is disposed near the front end, between the adjusting nut and the first end sliding sleeve, and the second end sliding sleeve and the plug end seat There are compression springs in between.
在一个优选的实施方式中,所述弹性件为呈板状的弓簧片,每个所述检测环包括8个弓簧片,所述前检测环中相邻两个弓簧片之间的间隙与所述后检测环中的弓簧片正对。In a preferred embodiment, the elastic member is a plate-shaped bow spring, each of the detection rings includes 8 bow springs, and a space between two adjacent bow springs in the front detection ring is The gap is aligned with the bow spring in the rear detection ring.
在一个优选的实施方式中,所述插头端座具有底座和设置在所述底座上的前部,所述前部设置有周向均布的多个第一布线槽;所述中心轴上设置有第二布线槽,所述前检测环和所述后检测环的传感器的信号线和电源线通过所述第二布线槽连接至所述第一布线槽中。In a preferred embodiment, the plug end seat has a base and a front part arranged on the base, the front part is provided with a plurality of first wiring grooves uniformly distributed in the circumferential direction; Two wiring grooves, the signal lines and power lines of the sensors of the front detection ring and the rear detection ring are connected to the first wiring groove through the second wiring groove.
在一个优选的实施方式中,所述连接头通过螺纹连接在所述中心轴的前端,所述连接头上设置有牵拉孔,用于穿设钢丝。In a preferred embodiment, the connecting head is connected to the front end of the central shaft by means of threads, and a pulling hole is provided on the connecting head for passing the steel wire.
在一个优选的实施方式中,所述传感器为磁记忆传感器。In a preferred embodiment, the sensor is a magnetic memory sensor.
本发明的特点和优点是:本申请所提供的隔水管边管内检测器,使用时,整体位于隔水管边管的内部,因此无需进行拆装浮力块的工序,降低作业成本。The features and advantages of the present invention are that the detector in the side pipe of the riser provided by the present application is entirely located inside the side pipe of the riser, so the process of disassembling and assembling the buoyancy block is not required, and the operation cost is reduced.
该检测器具有至少两节轴向分布的检测环,利用该检测环所具有的可变径功能,可保持传感器在整个检测过程与管道内壁紧密贴合;此外,该检测环的圆周方向均匀分布有多路传感器,并且前后两节的传感器保持插空排列,即后一节检测环的传感器扫描的内壁是前一节传感器扫描不到的部分,两节检测环上的每个传感器无重复扫描,从而实现管线内壁全覆盖检测,能对隔水管边管实现快速、高效的检测。The detector has at least two axially distributed detection rings, and the variable diameter function of the detection ring can keep the sensor in close contact with the inner wall of the pipeline during the entire detection process; in addition, the detection ring is evenly distributed in the circumferential direction There are multiple sensors, and the sensors of the front and rear sections are kept in an empty arrangement, that is, the inner wall scanned by the sensor of the detection ring of the latter section is the part that cannot be scanned by the sensor of the previous section, and each sensor on the detection ring of the two sections has no repeated scanning. , so as to realize the full coverage detection of the inner wall of the pipeline, and to achieve fast and efficient detection of the side pipe of the riser.
当检测器检测时传感器盒紧贴隔水管边管的内壁时,能够保证传感器检测到的信号的准确性和稳定性。特别是,由于当每个传感器距离隔水管边管内壁的距离恒定,有利于保证获得一个恒定的提离值,从而有利于简化后续传感器信号的数据的处理工作,保证数据处理的准确性。When the sensor box is close to the inner wall of the side pipe of the riser during detection by the detector, the accuracy and stability of the signal detected by the sensor can be ensured. In particular, when the distance between each sensor and the inner wall of the riser side pipe is constant, it is beneficial to obtain a constant lift-off value, which is beneficial to simplify the data processing of subsequent sensor signals and ensure the accuracy of data processing.
此外,该隔水管边管内检测器前后两节检测环具有自扶正功能,能够在牵拉力不在管道正中心时保证检测环不会被拉偏变形,使得探头在检测过程中可以始终与管道内壁保持平行状态。In addition, the front and rear two detection rings of the detector in the side pipe of the riser have a self-righting function, which can ensure that the detection ring will not be pulled out of shape when the pulling force is not in the center of the pipeline, so that the probe can always be in contact with the inner wall of the pipeline during the detection process. keep it parallel.
参照后文的说明和附图,详细公开了本申请的特定实施方式,指明了本申请的原理可以被采用的方式。应该理解,本申请的实施方式在范围上并不因而受到限制。在所附权利要求的精神和条款的范围内,本申请的实施方式包括许多改变、修改和等同。With reference to the following description and drawings, specific embodiments of the present application are disclosed in detail, indicating the manner in which the principles of the present application may be employed. It should be understood that the embodiments of the present application are not thereby limited in scope. Embodiments of the present application include many changes, modifications and equivalents within the spirit and scope of the appended claims.
针对一种实施方式描述和/或示出的特征可以以相同或类似的方式在一个或更多个其它实施方式中使用,与其它实施方式中的特征相组合,或替代其它实施方式中的特征。Features described and/or illustrated for one embodiment may be used in the same or similar manner in one or more other embodiments, in combination with, or instead of features in other embodiments .
应该强调,术语“包括/包含”在本文使用时指特征、整件、步骤或组件的存在,但并不排除一个或更多个其它特征、整件、步骤或组件的存在或附加。It should be emphasized that the term "comprising/comprising" when used herein refers to the presence of a feature, integer, step or component, but does not exclude the presence or addition of one or more other features, integers, steps or components.
附图说明Description of drawings
图1为本发明实施方式中隔水管边管内检测器示意图;1 is a schematic diagram of a detector in a riser side pipe in an embodiment of the present invention;
图2为本发明实施方式中隔水管边管内检测器前视图;Fig. 2 is the front view of the detector in the side pipe of the riser in the embodiment of the present invention;
图3为本发明实施方式中隔水管边管内检测器左视图;Fig. 3 is the left side view of the detector in the side pipe of the riser in the embodiment of the present invention;
图4为本发明实施方式中隔水管边管内检测器中心轴示意图;4 is a schematic diagram of the central axis of the detector in the side pipe of the riser in the embodiment of the present invention;
图5为本发明实施方式中隔水管边管内检测器连接头示意图;5 is a schematic diagram of a detector connector in a riser side pipe in an embodiment of the present invention;
图6为本发明实施方式中隔水管边管内检测器航插端座示意图;6 is a schematic diagram of an aerial plug end seat of a detector in a riser side pipe in an embodiment of the present invention;
图7为本发明实施方式中隔水管边管内检测器第一中间滑套示意图;7 is a schematic diagram of the first intermediate sliding sleeve of the detector in the side pipe of the riser according to the embodiment of the present invention;
图8为本发明实施方式中隔水管边管内检测器第二中间滑套示意图;8 is a schematic diagram of the second middle sliding sleeve of the detector in the side pipe of the riser according to the embodiment of the present invention;
图9为本发明实施方式中隔水管边管内检测器弓簧片示意图;9 is a schematic diagram of the bow reed of the detector in the side pipe of the riser in the embodiment of the present invention;
图10为本发明实施方式中隔水管边管内检测器传感器盒示意图。10 is a schematic diagram of a detector sensor box in a riser side pipe in an embodiment of the present invention.
附图标记说明:Description of reference numbers:
1-连接头;12-牵拉孔;2-中心轴;21-螺纹段;22-第二布线槽;3-第一端部滑套;4-弓簧片;40-中间段;5-传感器盒;51-外表面;52-开口;53-穿线孔;6-第一中间滑套;61-第一齿;7-第二中间滑套;71-第二齿;8-第二端部滑套;9-调节螺母;10-航空插头端座;11-压簧。1-connecting head; 12-pulling hole; 2-central shaft; 21-thread segment; 22-second wiring groove; 3-first end sliding sleeve; 4-bow reed; 40-intermediate segment; 5- Sensor box; 51-outer surface; 52-opening; 53-thread hole; 6-first middle sliding sleeve; 61-first tooth; 7-second middle sliding sleeve; 71-second tooth; 8-second end part sliding sleeve; 9-adjusting nut; 10-air plug end seat; 11-compression spring.
具体实施方式Detailed ways
下面将结合附图和具体实施方式,对本发明的技术方案作详细说明,应理解这些实施方式仅用于说明本发明而不用于限制本发明的范围,在阅读了本发明之后,本领域技术人员对本发明的各种等价形式的修改均落入本申请所附权利要求所限定的范围内。The technical solutions of the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and not to limit the scope of the present invention. Various equivalent modifications of the invention are intended to fall within the scope defined by the claims appended hereto.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本申请。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terms used herein in the specification of the present application are for the purpose of describing particular embodiments only, and are not intended to limit the present application.
需要说明的是,当元件被称为“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
本发明主要针对隔水管边管提供的检测装置。本发明所提供的管内检测装置通过调节可以检测2英寸至4英寸内径的管道,特别适用于检测具有多种尺寸规格的隔水管边管。The present invention is mainly aimed at the detection device provided by the side pipe of the riser. The in-pipe detection device provided by the present invention can detect pipes with an inner diameter of 2 inches to 4 inches through adjustment, and is particularly suitable for detecting riser side pipes with various sizes and specifications.
本发明提供一种隔水管边管内检测器隔水管边管内检测器,能够克服现有技术中的缺陷,在不拆浮力块的情况下,能对隔水管边管实现快速、高效的检测,从而提高检测时效,降低作业成本。The invention provides a riser side pipe detector, which can overcome the defects in the prior art, and can realize fast and efficient detection of the riser side pipes without dismantling the buoyancy block. Improve detection time and reduce operating costs.
请参阅图1至图10,本申请实施方式中提供一种隔水管边管内检测器,该隔水管边管内检测器可以包括:纵长的中心轴2,其具有相对的前端和后端,所述前端设置有连接头1,所述后端设置有插头端座;沿着所述中心轴2的纵长方向套设在所述连接头1和插头端座之间的至少两个检测环,所述检测环包括:间隔预定距离套设在所述中心轴2上的两个滑套;分别与两个所述滑套连接的多个弹性件,多个所述弹性件沿着所述中心轴2的圆周方向均匀间隔分布;所述弹性件具有面对待测管壁的安装面;固定在所述安装面上的传感器盒5,所述传感器盒5内设置有传感器;相邻两个所述检测环的传感器错位分布,且所有传感器能在圆周方向形成完整的覆盖面。Referring to FIGS. 1 to 10 , an embodiment of the present application provides an in-pipe detector for a riser. The in-pipe detector for a riser may include: a longitudinally elongated
本实施方式中所提供的隔水管边管内检测器使用时,整体位于隔水管边管的内部,因此无需进行拆装浮力块的工序。该检测器具有至少两节轴向分布的检测环,利用该检测环所具有的可变径功能,可保持传感器在整个检测过程与管道内壁紧密贴合;此外,该检测环的圆周方向均匀分布有多路传感器,并且前后两节的传感器保持插空排列,即后一节检测环的传感器扫描的内壁是前一节传感器扫描不到的部分,两节检测环上的每个传感器无重复扫描,从而实现管线内壁全覆盖检测。When the detector in the riser side pipe provided in the present embodiment is used, the whole is located inside the riser side pipe, so the process of disassembling and assembling the buoyancy block is not required. The detector has at least two axially distributed detection rings, and the variable diameter function of the detection ring can keep the sensor in close contact with the inner wall of the pipeline during the entire detection process; in addition, the detection ring is evenly distributed in the circumferential direction There are multiple sensors, and the sensors of the front and rear sections are kept in an empty arrangement, that is, the inner wall scanned by the sensor of the detection ring of the latter section is the part that cannot be scanned by the sensor of the previous section, and each sensor on the detection ring of the two sections has no repeated scanning. , so as to achieve full coverage detection of the inner wall of the pipeline.
当检测器检测时传感器盒5紧贴隔水管边管的内壁时,能够保证传感器检测到的信号的准确性和稳定性。特别是,由于当每个传感器距离隔水管边管内壁的距离恒定,有利于保证获得一个恒定的提离值,从而有利于简化后续传感器信号的数据的处理工作,保证数据处理的准确性。When the
此外,该隔水管边管内检测器前后两节检测环具有自扶正功能,能够在牵拉力不在管道正中心时保证检测环不会被拉偏变形,使得探头在检测过程中可以始终与管道内壁保持平行状态。In addition, the front and rear two detection rings of the detector in the side pipe of the riser have a self-righting function, which can ensure that the detection ring will not be pulled out of shape when the pulling force is not in the center of the pipeline, so that the probe can always be in contact with the inner wall of the pipeline during the detection process. keep it parallel.
下面结合具体的附图详细说明本申请。The present application will be described in detail below with reference to the specific drawings.
如图4所示,在本实施方式中,中心轴2主要用于作为整个隔水管边管内检测器的骨架。中心轴2可以整体为纵长的管体结构,其具有相对的前端和后端。其中,中心轴2的前端可以设置有连接头1。具体的,所述前端可以通过螺纹连接的方式与连接头1相连接。As shown in FIG. 4 , in the present embodiment, the
如图5所示,所述连接头1上可以设置有牵拉孔12,该牵拉孔12用于穿设钢丝。后续检测时,通过钢丝绳的牵拉可以实现隔水管边管内检测器在管道中前进。As shown in FIG. 5 , the connecting
如图6所示,所述中心轴2的后端可以设置有插头端座,具体的该插头端座可以为用于集成检测器线路的航空插头端座10。例如,该航空插头端座10上可以设置有多个布线槽,从传感器盒5中引出的传感器信号线和电源线可以收纳进该航空插头端座10内。As shown in FIG. 6 , the rear end of the
在一个实施方式中,为了简化该隔水管边管内检测器的结构,保证其在使用时的可靠性,可以将插头端座与中心轴2相配合,实现传感器的信号线和电源线内置。具体的,所述插头端座具有底座和设置在所述底座上的前部,所述前部设置有周向均布的多个第一布线槽;所述中心轴2上设置有第二布线槽22,所述前检测环和所述后检测环的传感器的信号线和电源线通过所述第二布线槽22连接至所述第一布线槽中。In one embodiment, in order to simplify the structure of the detector in the side pipe of the riser and ensure its reliability in use, the plug end seat can be matched with the
检测时,该航空插头端座10可以与航空插头母座固定连接。该固定连接的方式可以为焊接,当然也可以为其他电性连接的方式。检测时,该航空插头母座与航空插头公座连接,通过航空插头公座拖着的线缆将采集的数据传输至采集卡,进而读取到电脑中,通过相应程序进行分析处理。每次检测完毕后,可以将该航空插头母座与航空插头公座分开,从而实现隔水管边管内检测器与后拖线缆的分离。During detection, the aviation
如图4所示,所述中心轴2上靠近所述前端、后端至少之一的位置可以设置有螺纹段21,所述螺纹段21上设置有调节螺母9,所述检测环与所述调节螺母9之间设置有压簧11。As shown in FIG. 4 , a threaded
在本实施方式中,所述中心轴2前端轴径略小,可开一螺纹孔,用以安装连接头1。该螺纹孔后侧可加工一段螺纹,用以安装调节螺母9。中心轴2后端加工有螺纹孔,用以安装航空插头端座10,中心轴2中部用以套装检测环和压簧11。通过调节该调节螺母9的位置,可以调节该检测环的外径。In this embodiment, the diameter of the front end of the
在本实施方式中,所述检测环包括:分别与两个所述滑套连接的多个弹性件,多个所述弹性件沿着圆周方向均匀间隔分布;当该弹性件变形时,由于其本身的结构使得其具有变径功能。In this embodiment, the detection ring includes: a plurality of elastic pieces respectively connected with the two sliding sleeves, and the plurality of the elastic pieces are evenly distributed along the circumferential direction; when the elastic pieces are deformed, due to the Its own structure makes it have a variable diameter function.
在一个实施方式中,所述检测环可以包括:前检测环和后检测环,所述前检测环的两端分别设置有第一端部滑套3和第一中间滑套6,所述后检测环的两端分别设置有第二中间滑套7和第二端部滑套8;所述第一中间滑套6和第二中间滑套7之间通过卡合方式相连接。In one embodiment, the detection ring may include: a front detection ring and a rear detection ring, two ends of the front detection ring are respectively provided with a first end sliding sleeve 3 and a first intermediate sliding
具体的,所述第一端部滑套3或第二端部滑套8可以整体成环状,其内部为中空的圆形孔,用于和中心轴2的外壁相配合。第一端部滑套3或第二端部滑套8的侧壁设置有多个开孔,所述开孔中用于设置连接件。其中,该连接件用于将弹性件的端部固定在所述端部滑套上。该连接件具体可以为螺钉的形式,当然,其还可以为其他形式,本申请在此并不作具体的限定。Specifically, the first end sliding sleeve 3 or the second
其中,所述第一中间滑套6和第二中间滑套7可以为相类似的结构。例如,以第一中间滑套6为例,其为在所述端部滑套的基础上设置有用于形成卡合机构的第一卡合部。所述第二中间滑套7为在所述端部滑套的基础上设置有用于和所述第一卡合部相配合的第二卡合部,所述第一卡合部和第二卡合部相配合形成所述卡合机构。当所述第一中间滑套6与第二中间滑套7之间形成上述卡合机构后,所述前检测环与后检测环之间不会相对转动。Wherein, the first intermediate sliding
在一个实施方式中,如图7和图8所示,分别为第一中间滑套6和第二中间滑套7的结构示意图。所述第一中间滑套6上设置有间隔交错的第一齿61,所述第二中间滑套7上设置间隔角度的第二齿71,所述第一齿61和第二齿71交错卡合形成卡合机构。In one embodiment, as shown in FIG. 7 and FIG. 8 , it is a schematic structural diagram of the first intermediate sliding
一般的,前后两节检测环,每节上的每个传感器都是有固定编号的。例如,每节传感器的个数为8个。那么,具有独立标号的16个传感器依次排布扫描管道内壁,通过检测程序将16个传感器的数据进行处理,依次排布在一个平面上。若在检测过程中,某一节检测环转动,那么传感器顺序就被打乱了,将会造成某列数据排布的结果并不能对应于这一时期检测的内壁表面,在出具检测报告时无法剔除这一影响,最终造成检测报告的错误。综上所述,上述第一齿61和第二齿71交错卡合形成的卡合机构可以保证所有传感器的相对位置保持不变,从而有利于保证后续检测数据的准确获取。Generally, there are two front and rear detection rings, and each sensor on each segment has a fixed number. For example, the number of sensors in each section is 8. Then, 16 sensors with independent labels are arranged in order to scan the inner wall of the pipeline, and the data of the 16 sensors are processed through the detection program and arranged in sequence on a plane. If a certain section of the detection ring rotates during the detection process, the sensor sequence will be disrupted, which will cause the results of a certain column of data to be arranged that cannot correspond to the inner wall surface detected during this period, and cannot be issued when the detection report is issued. Eliminating this effect will eventually result in an error in the detection report. To sum up, the engagement mechanism formed by the interlaced engagement of the
进一步的,所述第一齿61和所述第二齿71与所述中心轴2配合形成环形空腔,所述环形空腔内设置有压簧11。Further, the
其中,所述第一中间滑套6和第二中间滑套7上所述第一齿61的第二齿71的个数相同。所述第一齿61的个数可以为多个,沿着所述第一中间滑套6的圆周方向间隔分布。所述第二齿71的个数也可以为多个,沿着所述第二中间滑套7的圆周方向间隔分布。相邻两个第一齿61之间形成有第一间隙,相邻两个第二齿71之间形成有第二间隙。所述第一齿61位于所述第二间隙内,所述第二齿71位于所述第一间隙内。The number of the
所述第一齿61与第二齿71相卡合后,与所述中心轴2之间形成有环形空腔,该环形空腔内设置有压簧11。此外,所述调节螺母9与所述第一端部滑套3相接触,所述调节螺母9与所述第一端部滑套3之间设置有压簧11,所述第二端部滑套8与所述插头端座之间也设置有压簧11。整体上,弹性件与三处压簧11相配合,使得该隔水管边管内检测器具有一致的弹性,使得在检测过程中,更好地保证所有传感器(盒)都可以紧贴管道内壁,保证在检测过程中提离值不会改变。After the
在一个实施方式中,所述传感器为磁记忆传感器。所述弹性件为呈板状的弓簧片4。该磁记忆传感器可以有效检测腐蚀、冲蚀、裂纹、应力集中等缺陷。具体的,该磁记忆传感器可以固定在传感器盒5中。传感器盒5可以通过两个螺丝固定在所述弓簧片4上。In one embodiment, the sensor is a magnetic memory sensor. The elastic member is a plate-shaped
如图9所示,弓簧片4具有第一倾斜段、中间段40、第二倾斜段,所述中间段40的延伸方向与所述中心轴2的纵长延伸方向一致。该中间段40具有与传感器盒5匹配的安装面,该中间段40上设置有两个开孔,用于安装传感器盒5时穿设螺丝。所述第一倾斜段和第二倾斜段远离所述中间段40的端部分别设置有开孔,用于和相应的滑套配合时穿设螺丝。As shown in FIG. 9 , the
如图10所示,所述传感器盒5整体呈中空的盒状,其具有相对的内表面和外表面51,相对的顶面和底面,以及相对的两个侧面。其中,所述内表面上可以设置有凹槽用于和所述弓簧片4的中间段40相配合安装。所述外表面51可以具有预定的弧度。该弧度的大小可以与待测隔水管边管的内径相匹配,从而更好地与待测隔水管边管内壁相贴合,实现数据的准确获取。所述侧面具有与内部相贯通的开口52,传感器通过该开口52安装进传感器盒5中。该顶面设置有穿线孔53,用于穿设传感器信号线。As shown in FIG. 10 , the
在一个具体的实施方式中,每个所述检测环包括8个弓簧片4,所述前检测环中相邻两个弓簧片4之间的间隙与所述后检测环中的弓簧片4正对,整体上16路传感器能在圆周方向形成完整的覆盖面,实现管道内壁的全覆盖扫描,具有较高的检测效率。当然,所述检测环的个数,以及每个检测环所设置的传感器的路数还可以根据实际需要作适应性调整,本申请在此并不作唯一限定。一般的为了保证多路传感器在圆周方向上形成完整的覆盖面,至少相邻两个传感器之间的间隙能够小于或等于其相邻的传感器的宽度。In a specific embodiment, each of the detection rings includes 8 bow springs 4, the gap between two adjacent bow springs 4 in the front detection ring and the bow springs in the rear
本发明实施方式中提出的隔水管边管内检测器在使用前,先将航空插头端座10通过螺丝安装在中心轴2的后端;然后从中心轴2前端套入一个压簧11;之后从中心轴2前端套入一节检测环,检测环由周向安装8个弓簧片4的滑套和中间滑套组成,每个弓簧片4中部通过两根螺丝固定安装有磁记忆传感器的传感器盒5;之后从中心轴2前端套入一个压簧11;之后从中心轴2前端套入另一节检测环,该检测环由中间滑套、弓簧片4、传感器盒5、端部滑套组成;之后从中心轴2前端套入一个压簧11;之后从中心轴2前端拧进调节螺母9;最后将连接头1通过螺丝安装在中心轴2前端。Before using the detector in the side pipe of the riser proposed in the embodiment of the present invention, first install the aviation
进行检测时,用钢丝绳穿过连接头11的牵拉孔12,通过钢丝绳的牵拉实现检测器在管道中的前进。检测时航空插头母座和公座连接,通过公座后拖着的线缆将采集的数据传输至采集卡,进而读取到电脑通过相应程序进行分析处理,每次检测完毕将母座与公座旋开,实现检测器与后拖线缆的分离。During detection, the wire rope is used to pass through the pulling
本申请针对钻井隔水管研制一种专用的隔水管边管内检测装置,实现在不拆浮力块的情况下,对隔水管及其辅助管线实现快速、高效的检测,从而提高检测时效,降低作业成本。具体的,结合该隔水管边管内检测装置的具体结构还具有如下技术效果。The present application develops a special riser side pipe detection device for drilling risers, which realizes rapid and efficient detection of the riser and its auxiliary pipelines without dismantling the buoyancy block, thereby improving the detection timeliness and reducing operating costs. . Specifically, combined with the specific structure of the detection device in the side pipe of the riser, the following technical effects are also obtained.
1、该装置适用管径范围广泛,通过调整调节螺母9,可以改变弓簧片4向外凸出的角度,进而改变检测环的扩张外径,可用于检测2英寸至4英寸内径的管道,已满足隔水管全部辅助管线的要求。1. The device is suitable for a wide range of pipe diameters. By adjusting the adjusting
2、该装置检测部分前后两节,每节圆周布设多路传感器,例如8路传感器,前后插空排列,通过一次检测,16路传感器可以实现管道内壁的全覆盖扫描,检测效率高;且前后两节检测环赋予了其自扶正功能,能够在牵拉力不在管道正中心时保证检测环不会被拉偏变形,使得探头在检测过程中可以始终与管道内壁保持平行状态。2. The device detects two sections in the front and back, and each section is equipped with multi-channel sensors, such as 8-channel sensors, which are arranged in front and rear. Through one detection, 16-channel sensors can achieve full coverage scanning of the inner wall of the pipeline, and the detection efficiency is high; The two-section detection ring gives it a self-righting function, which can ensure that the detection ring will not be pulled out of shape when the pulling force is not in the center of the pipeline, so that the probe can always be kept parallel to the inner wall of the pipeline during the detection process.
3、弓簧片4与三处压簧11的设计赋予了检测装置整体的弹性一致性,使得在检测过程中,所有传感器(盒)都可以紧贴管道内壁,保证在检测过程中提离值不会改变;且第一中间滑套6与第二中间滑套7的特殊连接方式在给压簧11提供空间的同时还可以保证前后两节传感器的相对位置不会改变,数据处理结果的呈现更具说服性。3. The design of the
本文引用的任何数字值都包括从下限值到上限值之间以一个单位递增的下值和上值的所有值,在任何下值和任何更高值之间存在至少两个单位的间隔即可。举例来说,如果阐述了一个部件的数量或过程变量(例如温度、压力、时间等)的值是从1到90,优选从20到80,更优选从30到70,则目的是为了说明该说明书中也明确地列举了诸如15到85、22到68、43到51、30到32等值。对于小于1的值,适当地认为一个单位是0.0001、0.001、0.01、0.1。这些仅仅是想要明确表达的示例,可以认为在最低值和最高值之间列举的数值的所有可能组合都是以类似方式在该说明书明确地阐述了的。Any numerical value recited herein includes all values of the lower value and the upper value in one unit increments from the lower value to the upper value, there being a separation of at least two units between any lower value and any higher value That's it. For example, if the number of components or process variables (eg, temperature, pressure, time, etc.) are stated to have values from 1 to 90, preferably from 20 to 80, more preferably from 30 to 70, the intent is to illustrate that the The specification also explicitly lists values such as 15 to 85, 22 to 68, 43 to 51, 30 to 32, and the like. For values less than 1, one unit is appropriately considered to be 0.0001, 0.001, 0.01, 0.1. These are merely examples of what is intended to be express, and all possible combinations of numerical values recited between the lowest value and the highest value are considered to be expressly set forth in this specification in a similar fashion.
除非另有说明,所有范围都包括端点以及端点之间的所有数字。与范围一起使用的“大约”或“近似”适合于该范围的两个端点。因而,“大约20到30”旨在覆盖“大约20到大约30”,至少包括指明的端点。Unless otherwise stated, all ranges include the endpoints and all numbers between the endpoints. "About" or "approximately" used with a range applies to both endpoints of the range. Thus, "about 20 to 30" is intended to cover "about 20 to about 30," including at least the indicated endpoints.
本文披露的所有文章和参考资料,包括专利申请和出版物,出于各种目的通过援引结合于此。描述组合的术语“基本由…构成”应该包括所确定的元件、成分、部件或步骤以及实质上没有影响该组合的基本新颖特征的其他元件、成分、部件或步骤。使用术语“包含”或“包括”来描述这里的元件、成分、部件或步骤的组合也想到了基本由这些元件、成分、部件或步骤构成的实施方式。这里通过使用术语“可以”,旨在说明“可以”包括的所描述的任何属性都是可选的。All articles and references disclosed herein, including patent applications and publications, are hereby incorporated by reference for all purposes. The term "consisting essentially of" describing a combination shall include the identified element, ingredient, component or step as well as other elements, components, components or steps that do not materially affect the essential novel characteristics of the combination. Use of the terms "comprising" or "comprising" to describe combinations of elements, ingredients, components or steps herein also contemplates embodiments consisting essentially of those elements, ingredients, components or steps. By use of the term "may" herein, it is intended to indicate that "may" include any described attributes that are optional.
多个元件、成分、部件或步骤能够由单个集成元件、成分、部件或步骤来提供。另选地,单个集成元件、成分、部件或步骤可以被分成分离的多个元件、成分、部件或步骤。用来描述元件、成分、部件或步骤的公开“一”或“一个”并不说为了排除其他的元件、成分、部件或步骤。A plurality of elements, components, components or steps can be provided by a single integrated element, component, component or step. Alternatively, a single integrated element, component, component or step may be divided into separate multiple elements, components, components or steps. The disclosure of "a" or "an" used to describe an element, ingredient, part or step is not intended to exclude other elements, ingredients, parts or steps.
本说明书中的上述各个实施方式均采用递进的方式描述,各个实施方式之间相同相似部分相互参照即可,每个实施方式重点说明的都是与其他实施方式不同之处。The above-mentioned various embodiments in this specification are described in a progressive manner, and the same and similar parts between the various embodiments may be referred to each other, and each embodiment focuses on the differences from other embodiments.
以上所述仅为本发明的几个实施方式,虽然本发明所揭露的实施方式如上,但所述内容只是为了便于理解本发明而采用的实施方式,并非用于限定本发明。任何本发明所属技术领域的技术人员,在不脱离本发明所揭露的精神和范围的前提下,可以在实施方式的形式上及细节上作任何的修改与变化,但本发明的专利保护范围,仍须以所附权利要求书所界定的范围为准。The above descriptions are only a few embodiments of the present invention. Although the embodiments disclosed in the present invention are as above, the above-described content is only an embodiment adopted to facilitate the understanding of the present invention, and is not intended to limit the present invention. Any person skilled in the art to which the present invention pertains, without departing from the spirit and scope disclosed by the present invention, can make any modifications and changes in the form and details of the embodiments, but the scope of patent protection of the present invention, The scope as defined by the appended claims shall still prevail.
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