CN109540199B - Menu type configuration method and system for controlled environment of assembly laboratory - Google Patents
Menu type configuration method and system for controlled environment of assembly laboratory Download PDFInfo
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Abstract
The invention relates to a menu type configuration method for a controlled environment of an assembly laboratory, which comprises the following steps: obtaining the controlled environment type of the laboratory, the parameter matching of the controlled environment type and the matching of the controlled module. The invention also relates to assembling a laboratory controlled environment menu-type configuration system. According to the comprehensive indexes of technical parameters of various laboratory controlled environments, the laboratory controlled environments are reasonably classified, and A-F series products of the laboratory series are developed, so that standardized modular production and installation are facilitated, individualized requirements of scientific research and production are effectively met, modularization, menu and customization of production and manufacturing of the laboratory are realized, laboratory industrialization is finally realized, environmental protection and energy conservation are facilitated, and later maintenance, upgrading and modification are facilitated.
Description
Technical Field
The invention belongs to the technical field of clean laboratories, and particularly relates to a menu type configuration method and a system for a controlled environment in an assembly laboratory.
Background
The development of science and technology is closely related to the level of laboratory construction and scientific research facilities, and the level of a national laboratory reflects the top scientific and technological level of a country to a certain extent.
Generally, the life of a laboratory building is 50-70 years, and the research direction of scientific research is generally 5-10 years, but the research subject is more transient than the life of the building. Therefore, in order to meet the requirements of different scientific research subjects or tests, the laboratories of universities, scientific research institutions or industrial enterprises have to be modified to meet the relevant standards of laboratory environments, so that the time and the economic cost of the scientific research subjects are increased; in addition, the current laboratory reconstruction in China lacks mature standards, so that the problems of long reconstruction period, high cost, incapability of meeting the requirements on reconstruction effect and the like are caused.
In view of the above, there is a need for a laboratory controlled environment system that can adapt to the diversification of the current laboratory environment and is easy to modify.
Disclosure of Invention
The invention aims to provide a menu type configuration method and a menu type configuration system for a vegetable assembly laboratory controlled environment, which can meet the requirements of various environmental indexes of a current laboratory.
In order to solve the technical problem, the invention discloses a menu type configuration method for a controlled environment of an assembly laboratory, which comprises the following steps:
s1, acquiring a controlled environment type of a laboratory, and acquiring the controlled environment type of a target laboratory by a main control module, wherein the environment indexes of the controlled environment comprise one or any combination of a temperature environment index, a humidity environment index, a cleanliness index, a vibration index, a noise index, a pressure index, an electromagnetic shielding index and a grounding resistance index;
s2, matching the controlled environment type parameters, and obtaining the parameters of the environment indexes by the main control module according to the controlled environment type matching;
and S3, matching controlled modules, wherein the main control module performs module matching according to the parameters of the environment indexes, selects and configures equipment or devices in the air treatment module, the monitoring module and the water supply and drainage module corresponding to the parameters of the environment indexes.
Further, the method also comprises the following steps:
s4, generating a controlled logic, wherein the main control module acquires the controlled logic corresponding to the equipment or the device in the air treatment module, the monitoring module and the water supply and drainage module according to the parameters of the environmental indexes;
and S5, configuring the controlled environment, and configuring the controlled logic to corresponding equipment or devices in the air treatment module, the monitoring module and the water supply and drainage module by the main control module.
Preferably, the step S5 further includes configuration adjustment, the main control module collects parameters of the monitoring module at regular time and compares the parameters with parameters of the environmental index, if the parameters of the monitoring module exceed the parameters of the environmental index, the priority of the controlled logic is reduced, and the main control module reconfigures the controlled logic with the highest priority to the corresponding devices or apparatuses in the air processing module, the monitoring module, and the water supply and drainage module.
It is another object of the present invention to provide an assembly laboratory controlled environment menu type configuration system comprising a master control module, a monitoring module, an air handling module, a water supply and drain module, a laboratory type library, wherein,
the air treatment module is used for adjusting the air temperature, humidity and cleanliness of a controlled environment in the laboratory; the air treatment module is connected with the main control module; the air processing module receives and configures a configuration instruction of the main control module;
the monitoring module is used for monitoring various parameter indexes of a controlled environment in a laboratory, the monitoring module is connected with the main control module, and the monitoring module sends the parameter indexes to the main control module in real time or at intervals;
the water supply and drainage module is used for providing a water environment in a laboratory;
the laboratory type library is used for storing parameters of a plurality of laboratory controlled environments; the master control module calls the laboratory type library according to the laboratory type to obtain the corresponding parameters of the controlled environment of the laboratory, and the master control module selects equipment or devices in the air treatment module, the monitoring module and the water supply and drainage module corresponding to the parameters of the environment indexes according to the parameters of the controlled environment indexes of the laboratory.
Preferably, the main control module acquires the controlled logic of the equipment or the device corresponding to the air treatment module, the monitoring module and the water supply and drainage module according to the parameters of the controlled environment index; and the main control module configures the controlled logic to corresponding equipment or devices in the air treatment module, the monitoring module and the water supply and drainage module.
Preferably, the controlled logic further includes an execution priority, the main control module collects parameters of the monitoring module at regular time and compares the parameters with parameters of controlled environment indexes, if the parameters of the monitoring module exceed the parameters of the controlled environment indexes, the priority of the controlled logic is reduced, and the main control module reconfigures the controlled logic with the highest priority to corresponding equipment or devices in the air treatment module, the monitoring module and the water supply and drainage module.
Preferably, the monitoring module comprises a temperature sensor, a PM2.5 sensor, a gas concentration sensor and a humidity sensor; wherein the gas concentration sensor comprises a CO2 concentration sensor, a NOx concentration sensor and a formaldehyde concentration sensor.
Preferably, the air treatment module comprises a fan, an air purification device, a surface cooler, a heater, a humidifier, a condensate tray, a condensate water drainage pump and an electromagnetic shielding device.
Preferably, the water supply and drainage module comprises an external cooling water supply pipeline, a purified water supply pipeline, a corrosive wastewater discharge pipeline, a reserved pipeline and a control valve body.
Preferably, the laboratory type library comprises the following laboratories:
a type laboratory,
Controlling the temperature: +/-0.1 ℃, humidity control: +/-5%, cleanliness: ISO6, real-time monitoring of concentrations of PM2.5, CO2, NOx and formaldehyde, vibration: VC-C, noise: <60dB (A), electromagnetic shielding is 1 MHz-18 GHz which is more than or equal to 50Db, and grounding resistance is less than 0.5 omega;
class B laboratories,
Controlling the temperature: +/-0.5 ℃, humidity control: +/-5%, real-time monitoring of PM2.5, CO2, NOx and formaldehyde concentration, cleanliness: ISO7, vibration: VC-D, noise: <60dB (A), electromagnetic shielding is 1 MHz-18 GHz which is more than or equal to 50Db, and grounding resistance is less than 0.5 omega;
class C laboratories,
Controlling the temperature: +/-0.1 ℃, humidity control: +/-5%, real-time monitoring of PM2.5, CO2, NOx and formaldehyde concentration, cleanliness: ISO7, vibration: VC-E, noise: <62dB (A), electromagnetic shielding is 1 MHz-18 GHz which is more than or equal to 50Db, and grounding resistance is less than 0.5 omega;
class D laboratories,
Controlling the temperature: +/-0.25 ℃, humidity control: +/-5%, real-time monitoring of PM2.5, CO2, NOx and formaldehyde concentration, cleanliness: ISO8, vibration: VC-F, noise: <62dB (A), electromagnetic shielding is 1 MHz-18 GHz which is more than or equal to 50Db, and grounding resistance is less than 0.5 omega;
class E laboratories,
Controlling the temperature: +/-0.01 ℃, humidity control: +/-1%, real-time monitoring of PM2.5, CO2, NOx and formaldehyde concentration, cleanliness: ISO5 or higher, vibration: VC-G, noise: <62dB (A), electromagnetic shielding is 1 MHz-18 GHz which is more than or equal to 50Db, and grounding resistance is less than 0.5 omega;
class F laboratories,
Controlling the temperature: +/-0.5 ℃, humidity control: . + -. 10%, PM2.5, CO2Real-time monitoring of NOx and formaldehyde concentration and sampling of microorganisms and virusesDetection, cleanliness: ISO7, vibration: VC-C, noise:<60dB (A), indoor negative pressure and grounding resistance<0.5 omega, and also comprises an eye washing device. The invention has the beneficial effects that:
according to the comprehensive indexes of technical parameters of various laboratory controlled environments, the laboratory controlled environments are reasonably classified, and A-F series products of the laboratory series are developed, so that standardized modular production and installation are facilitated, individualized requirements of scientific research and production are effectively met, modularization, menu and customization of production and manufacturing of the laboratory are realized, laboratory industrialization is finally realized, environmental protection and energy conservation are facilitated, and later maintenance, upgrading and modification are facilitated.
Drawings
FIG. 1 is a schematic flow diagram of a menu-based configuration method for a controlled environment in an assembly laboratory;
FIG. 2 is a schematic diagram of a menu-based configuration system for a controlled environment of an assembly laboratory.
Detailed Description
The present invention is further described in detail below with reference to examples so that those skilled in the art can practice the invention with reference to the description.
It will be understood that terms such as "having," "including," and "comprising," when used herein, do not preclude the presence or addition of one or more other elements or groups thereof.
Examples
As shown in figure 2 of the drawings, in which,
it is another object of the present invention to provide an assembly laboratory controlled environment menu type configuration system comprising a master control module, a monitoring module, an air handling module, a water supply and drain module, a laboratory type library, wherein,
the air treatment module is used for adjusting the air temperature, humidity and cleanliness of a controlled environment in the laboratory; the air treatment module is connected with the main control module; and the air treatment module receives and configures the configuration instruction of the main control module.
The monitoring module is used for monitoring various parameter indexes of a controlled environment in a laboratory, the monitoring module is connected with the main control module, and the monitoring module sends the parameter indexes to the main control module in real time or at intervals;
the water supply and drainage module is used for providing a water environment in a laboratory;
the laboratory type library is used for storing parameters of a plurality of laboratory controlled environments; the master control module calls the laboratory type library according to the laboratory type to obtain the corresponding parameters of the controlled environment of the laboratory, and the master control module selects equipment or devices in the air treatment module, the monitoring module and the water supply and drainage module corresponding to the parameters of the environment indexes according to the parameters of the controlled environment indexes of the laboratory.
Preferably, the main control module acquires the controlled logic of the equipment or the device corresponding to the air treatment module, the monitoring module and the water supply and drainage module according to the parameters of the controlled environment index; and the main control module configures the controlled logic to corresponding equipment or devices in the air treatment module, the monitoring module and the water supply and drainage module.
Preferably, the controlled logic further includes an execution priority, the main control module collects parameters of the monitoring module at regular time and compares the parameters with parameters of controlled environment indexes, if the parameters of the monitoring module exceed the parameters of the controlled environment indexes, the priority of the controlled logic is reduced, and the main control module reconfigures the controlled logic with the highest priority to corresponding equipment or devices in the air treatment module, the monitoring module and the water supply and drainage module.
Preferably, the monitoring module comprises a temperature sensor, a PM2.5 sensor, a gas concentration sensor and a humidity sensor; wherein the gas concentration sensor comprises a CO2 concentration sensor, a NOx concentration sensor and a formaldehyde concentration sensor.
Preferably, the air treatment module comprises a fan, an air purification device, a surface cooler, a heater, a humidifier, a condensate tray, a condensate water drainage pump and an electromagnetic shielding device.
Preferably, the water supply and drainage module comprises an external cooling water supply pipeline, a purified water supply pipeline, a corrosive wastewater discharge pipeline, a reserved pipeline and a control valve body.
In addition, the device also comprises at least three external special gas pipelines.
The main control module further comprises a reserved UPS or a reserved stabilized voltage supply configuration room.
Preferably, there are six categories according to the different requirements of the laboratory controlled environment and technical parameters and the related technical indicators, wherein:
a type laboratory,
Controlling the temperature: +/-0.1 ℃, humidity control: +/-5%, cleanliness: ISO6, real-time monitoring of concentrations of PM2.5, CO2, NOx and formaldehyde, vibration: VC-C, noise: <60dB (A), electromagnetic shielding is 1 MHz-18 GHz which is more than or equal to 50Db, and grounding resistance is less than 0.5 omega;
class B laboratories,
Controlling the temperature: +/-0.5 ℃, humidity control: +/-5%, real-time monitoring of PM2.5, CO2, NOx and formaldehyde concentration, cleanliness: ISO7, vibration: VC-D, noise: <60dB (A), electromagnetic shielding is 1 MHz-18 GHz which is more than or equal to 50Db, and grounding resistance is less than 0.5 omega;
class C laboratories,
Controlling the temperature: +/-0.1 ℃, humidity control: +/-5%, real-time monitoring of PM2.5, CO2, NOx and formaldehyde concentration, cleanliness: ISO7, vibration: VC-E, noise: <62dB (A), electromagnetic shielding is 1 MHz-18 GHz which is more than or equal to 50Db, and grounding resistance is less than 0.5 omega;
class D laboratories,
Controlling the temperature: +/-0.25 ℃, humidity control: +/-5%, real-time monitoring of PM2.5, CO2, NOx and formaldehyde concentration, cleanliness: ISO8, vibration: VC-F, noise: <62dB (A), electromagnetic shielding is 1 MHz-18 GHz which is more than or equal to 50Db, and grounding resistance is less than 0.5 omega;
class E laboratories,
Controlling the temperature: +/-0.01 ℃, humidity control: +/-1%, real-time monitoring of PM2.5, CO2, NOx and formaldehyde concentration, cleanliness: ISO5 or higher, vibration: VC-G, noise: <62dB (A), electromagnetic shielding is 1 MHz-18 GHz which is more than or equal to 50Db, and grounding resistance is less than 0.5 omega;
class F laboratories,
Controlling the temperature: +/-0.5 ℃, humidity control: . + -. 10%, PM2.5, CO2NOx, formaldehyde concentration real-time supervision and microorganism, virus sampling detection, the cleanliness factor: ISO7, vibration: VC-C, noise:<60dB (A), indoor negative pressure and groundingResistance (RC)<0.5 omega, and also comprises an eye washing device.
The water supply and drainage module also comprises more than one reserved pipeline interface.
The gas concentration sensor also comprises more than one reserved gas concentration sensor interface.
The monitoring module also comprises more than two reserved sensor interfaces.
The A-F type controlled environment adopts the specification of universal spare and accessory parts.
As shown in fig. 1, the menu-type configuration method for the controlled environment of the assembly laboratory includes the following steps:
s1, acquiring a controlled environment type of a laboratory, and acquiring the controlled environment type of a target laboratory by a main control module, wherein the environment indexes of the controlled environment comprise one or any combination of a temperature environment index, a humidity environment index, a cleanliness index, a vibration index, a noise index, a pressure index, an electromagnetic shielding index and a grounding resistance index;
s2, matching the controlled environment type parameters, and obtaining the parameters of the environment indexes by the main control module according to the controlled environment type matching;
and S3, matching controlled modules, wherein the main control module performs module matching according to the parameters of the environment indexes, selects and configures equipment or devices in the air treatment module, the monitoring module and the water supply and drainage module corresponding to the parameters of the environment indexes.
As shown in fig. 1, in an embodiment, the method further includes the steps of:
s4, generating a controlled logic, wherein the main control module acquires the controlled logic corresponding to the equipment or the device in the air treatment module, the monitoring module and the water supply and drainage module according to the parameters of the environmental indexes;
and S5, configuring the controlled environment, and configuring the controlled logic to corresponding equipment or devices in the air treatment module, the monitoring module and the water supply and drainage module by the main control module.
Preferably, the step S5 further includes configuration adjustment, the main control module collects parameters of the monitoring module at regular time and compares the parameters with parameters of the environmental index, if the parameters of the monitoring module exceed the parameters of the environmental index, the priority of the controlled logic is reduced, and the main control module reconfigures the controlled logic with the highest priority to the corresponding devices or apparatuses in the air processing module, the monitoring module, and the water supply and drainage module. Specifically, in an embodiment, the priority of the controlled logic may adopt a weighted threshold, each controlled logic is configured with a weighted threshold, the parameter of the monitoring module exceeds the parameter of the environmental index, and then the weighted threshold of the controlled logic is reduced, and the main control module reconfigures the controlled logic with the largest weighted threshold to the corresponding air processing module, the monitoring module, and the equipment or device in the water supply and drainage module. It should be understood that the controlled logic includes, but is not limited to, control sequences, control action times, control rules for the equipment or devices in the air treatment module, the monitoring module, the water supply and drain module; the controlled logic can be stored in various laboratories of a laboratory type library, can also be stored in the cloud, and is downloaded to the local through the network for the main control module to inquire.
According to the comprehensive indexes of technical parameters of various laboratory controlled environments, the laboratory controlled environments are reasonably classified, and A-F series products of the laboratory series are developed, so that standardized modular production and installation are facilitated, individualized requirements of scientific research and production are effectively met, modularization, menu and customization of production and manufacturing of the laboratory are realized, laboratory industrialization is finally realized, environmental protection and energy conservation are facilitated, and later maintenance, upgrading and modification are facilitated.
While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable to various fields of endeavor for which the invention may be embodied with additional modifications as would be readily apparent to those skilled in the art, and the invention is therefore not limited to the details given herein and to the embodiments shown and described without departing from the generic concept as defined by the claims and their equivalents.
Claims (6)
1. A menu-based configuration method for a controlled environment in an assembly laboratory, comprising the steps of:
s1, acquiring a controlled environment type of a laboratory, and acquiring the controlled environment type of a target laboratory by a main control module, wherein the environment indexes of the controlled environment comprise one or any combination of a temperature environment index, a humidity environment index, a cleanliness index, a vibration index, a noise index, a pressure index, an electromagnetic shielding index and a grounding resistance index;
s2, matching the controlled environment type parameters, and obtaining the parameters of the environment indexes by the main control module according to the controlled environment type matching;
s3, performing module matching by the main control module according to the parameters of the environment indexes, and selecting and configuring equipment or devices in the air treatment module, the monitoring module and the water supply and drainage module corresponding to the parameters of the environment indexes;
s4, generating a controlled logic, wherein the main control module acquires the controlled logic corresponding to the equipment or the device in the air treatment module, the monitoring module and the water supply and drainage module according to the parameters of the environmental indexes;
s5, configuring a controlled environment, and configuring the controlled logic to corresponding equipment or devices in the air treatment module, the monitoring module and the water supply and drainage module by the main control module; step S5 further includes configuration adjustment, in which the main control module collects parameters of the monitoring module at regular time and compares the parameters with parameters of the environmental index, if the parameters of the monitoring module exceed the parameters of the environmental index, the priority of the controlled logic is reduced, and the main control module reconfigures the controlled logic with the highest priority to the corresponding air processing module, monitoring module, and device or apparatus in the water supply and drainage module.
2. A laboratory controlled environment menu-based configuration system, characterized by: comprises a main control module, a monitoring module, an air processing module, a water supply and drainage module and a laboratory type library, wherein,
the monitoring module is used for monitoring various parameter indexes of a controlled environment in a laboratory, the monitoring module is connected with the main control module, and the monitoring module sends the parameter indexes to the main control module in real time or at intervals;
the air treatment module is used for adjusting the air temperature, humidity and cleanliness of a controlled environment in the laboratory; the air treatment module is connected with the main control module; the air processing module receives and configures a configuration instruction of the main control module;
the water supply and drainage module is used for providing a water environment in a laboratory;
the laboratory type library is used for storing parameters of a plurality of laboratory controlled environments; the main control module calls the laboratory type library according to the laboratory type to obtain the corresponding parameters of the controlled environment of the laboratory, and selects the equipment or devices in the air treatment module, the monitoring module and the water supply and drainage module corresponding to the parameters of the environment indexes according to the parameters of the controlled environment indexes of the laboratory;
the main control module acquires the controlled logic of the equipment or the device corresponding to the air treatment module, the monitoring module and the water supply and drainage module according to the parameters of the controlled environment index; the main control module configures the controlled logic to corresponding equipment or devices in the air treatment module, the monitoring module and the water supply and drainage module;
the controlled logic also comprises an execution priority, the main control module acquires the parameters of the monitoring module at regular time and compares the parameters with the parameters of the controlled environment indexes, if the parameters of the monitoring module exceed the parameters of the controlled environment indexes, the priority of the controlled logic is reduced, and the main control module reconfigures the controlled logic with the highest priority to the corresponding equipment or devices in the air treatment module, the monitoring module and the water supply and drainage module.
3. The assembly laboratory controlled environment menu-type configuration system of claim 2, wherein: the monitoring module comprises a temperature sensor, a PM2.5 sensor, a gas concentration sensor and a humidity sensor; wherein the gas concentration sensor comprises a CO2 concentration sensor, a NOx concentration sensor and a formaldehyde concentration sensor.
4. The assembly laboratory controlled environment menu-type configuration system of claim 2, wherein: the air treatment module comprises a fan, an air purification device, a surface cooler, a heater, a humidifier, a condensate tray, a condensate water drainage pump and an electromagnetic shielding device.
5. The assembly laboratory controlled environment menu-type configuration system of claim 2, wherein: the water supply and drainage module comprises an external cooling water supply pipeline, a purified water supply pipeline, a corrosive wastewater discharge pipeline, a reserved pipeline and a control valve body.
6. The assembly laboratory controlled environment menu type configuration system of claim 2, wherein said laboratory type library comprises the following laboratories:
a type laboratory,
Controlling the temperature: +/-0.1 ℃, humidity control: +/-5%, cleanliness: ISO6, real-time monitoring of concentrations of PM2.5, CO2, NOx and formaldehyde, vibration: VC-C, noise: <60dB (A), electromagnetic shielding is 1 MHz-18 GHz which is more than or equal to 50Db, and grounding resistance is less than 0.5 omega;
class B laboratories,
Controlling the temperature: +/-0.5 ℃, humidity control: +/-5%, real-time monitoring of PM2.5, CO2, NOx and formaldehyde concentration, cleanliness: ISO7, vibration: VC-D, noise: <60dB (A), electromagnetic shielding is 1 MHz-18 GHz which is more than or equal to 50Db, and grounding resistance is less than 0.5 omega;
class C laboratories,
Controlling the temperature: +/-0.1 ℃, humidity control: +/-5%, real-time monitoring of PM2.5, CO2, NOx and formaldehyde concentration, cleanliness: ISO7, vibration: VC-E, noise: <62dB (A), electromagnetic shielding is 1 MHz-18 GHz which is more than or equal to 50Db, and grounding resistance is less than 0.5 omega;
class D laboratories,
Controlling the temperature: +/-0.25 ℃, humidity control: +/-5%, real-time monitoring of PM2.5, CO2, NOx and formaldehyde concentration, cleanliness: ISO8, vibration: VC-F, noise: <62dB (A), electromagnetic shielding is 1 MHz-18 GHz which is more than or equal to 50Db, and grounding resistance is less than 0.5 omega;
class E laboratories,
Controlling the temperature: +/-0.01 ℃, humidity control: +/-1%, real-time monitoring of PM2.5, CO2, NOx and formaldehyde concentration, cleanliness: ISO5 or higher, vibration: VC-G, noise: <62dB (A), electromagnetic shielding is 1 MHz-18 GHz which is more than or equal to 50Db, and grounding resistance is less than 0.5 omega;
class F laboratories,
Controlling the temperature: +/-0.5 ℃, humidity control: . + -. 10%, PM2.5, CO2、NOx, formaldehyde concentration real-time supervision and microorganism, virus sampling detection, cleanliness factor: ISO7, vibration: VC-C, noise:<60dB (A), indoor negative pressure and grounding resistance<0.5 omega, and also comprises an eye washing device.
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