CN109538831B - Self-limiting adjustable low-rigidity multi-pipeline elastic support - Google Patents

Self-limiting adjustable low-rigidity multi-pipeline elastic support Download PDF

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Publication number
CN109538831B
CN109538831B CN201811433392.5A CN201811433392A CN109538831B CN 109538831 B CN109538831 B CN 109538831B CN 201811433392 A CN201811433392 A CN 201811433392A CN 109538831 B CN109538831 B CN 109538831B
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pipeline
pipeline installation
adjustable
assembly
height
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CN109538831A (en
Inventor
丁炜
张博
吴激
杨俊凤
章文丰
王强
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704th Research Institute of CSIC
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704th Research Institute of CSIC
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L3/00Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets
    • F16L3/16Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets with special provision allowing movement of the pipe
    • F16L3/20Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets with special provision allowing movement of the pipe allowing movement in transverse direction
    • F16L3/205Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets with special provision allowing movement of the pipe allowing movement in transverse direction having supporting springs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L3/00Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets
    • F16L3/22Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets specially adapted for supporting a number of parallel pipes at intervals

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vibration Prevention Devices (AREA)

Abstract

The invention relates to a self-limiting adjustable low-rigidity multi-pipeline elastic support, which comprises an upper pipeline installation assembly and a lower pipeline installation assembly, wherein the upper pipeline installation assembly and the lower pipeline installation assembly are respectively formed by installing two upper pipeline installation brackets, two lower pipeline installation brackets, a multi-pipeline clamping groove and a plurality of nonmetallic vibration damping elastic components; a plurality of nonmetallic vibration damping elastic components are respectively connected between the two upper pipeline mounting brackets and the two lower pipeline mounting brackets to form a multi-pipeline clamping groove; a nonmetallic thickness adjusting sheet is stuck on the inner surface of the semicircle in the multi-pipeline clamping groove, and the upper pipeline installation component and the lower pipeline installation component fix the pipeline through bolts; the whole multi-pipeline elastic support is formed by installing an assembled upper pipeline installation assembly and a lower pipeline installation assembly on two bases through four height-adjustable bolt assemblies. The invention mainly solves the problems of multi-pipeline wide-frequency vibration isolation and height deviation during pipeline installation by utilizing the low shearing rigidity characteristic of the nonmetallic vibration damping elastic material and the height-adjustable bolt assembly.

Description

Self-limiting adjustable low-rigidity multi-pipeline elastic support
Technical Field
The invention relates to a technology for controlling vibration noise of a ship pipeline system, in particular to an elastic support for vibration isolation of a ship pipeline.
Background
In view of the increasing importance of marine environmental protection, the control of ship vibration noise is widely focused. After the vibration transmitted by the mechanical equipment along the machine leg is effectively isolated, the vibration transmitted by the pipeline is gradually highlighted, and corresponding control measures are required. At present, in pipeline vibration noise control, a method of combining a pipeline flexible connecting pipe with an elastic support is mainly adopted to effectively isolate transmission of system pipeline vibration, wherein the installation of a high-performance pipeline elastic support is an effective measure for reducing transmission of pipeline vibration.
Aiming at the characteristics of a ship pipeline system and the vibration noise control requirement, the pipeline elastic support with successful design has the following capability: firstly, the vibration isolation effect is good in a wider frequency range, particularly in a middle-low frequency range, so that the vibration isolation elastic component of the pipeline elastic support has low rigidity; the elastic support of the pipeline has a height adjusting function, can compensate the height deviation generated by installation adjustment of liquid filling, pumping pressure and the like of the pipeline, and avoids larger additional destructive force on the flexible connecting pipe of the pipeline due to the height deviation; thirdly, the elastic support of the pipeline has limit capability of avoiding large deformation of the pipeline so as to ensure that the deformation of the pipeline is controlled within a safe range when the ship sails and swings and encounters external impact; finally, in view of the factors of numerous ship devices, narrow cabin space, tight pipeline arrangement and the like, the pipeline elastic support is designed to be compact in structure, convenient to install and convenient for tidily and attractive arrangement of pipelines, and particularly, for numerous small-caliber pipelines, the elastic support of a plurality of pipelines by using one integral structure is a good solution.
In recent years, industry has proposed various technical solutions to the elastic support of pipes. Chinese patent 201721155680.X proposes a wide range height adjustable pipeline supporting device, which comprises upper and lower pad plates, a pipeline supporting and hanging installation assembly and a screw adjusting mechanism; the pipeline supporting and hanging installation assembly comprises a clamp rubber layer, a clamp, a cushion block, bolts, nuts and gaskets, wherein the clamp and the clamp layer are vulcanized into a whole, and grooves are uniformly distributed in the axial direction of the gasket; the pipeline supporting and hanging installation assembly is fixedly installed above the upper base plate and is used for fixing a pipeline; the lower backing plate is fixedly connected with the base through bolts and nuts, the screw adjusting mechanism is connected between the upper backing plate and the lower backing plate, and the distance between the upper backing plate and the lower backing plate is changed through the screw of the positive and negative rotation screw adjusting mechanism, so that the free adjustment of the height of the pipeline supporting device is realized; the device compresses the rubber gasket and the cushion block to the pipeline through the clamp and the upper cushion plate for the bolts, the rigidity of the rubber gasket and the cushion block is higher, and the vibration isolation effect is poorer; due to the creep property of rubber, the pressing force of the rubber gasket and the cushion block on the pipeline is gradually reduced along with time, so that the pipeline is not easy to be reliably fixed.
The Chinese patent 201620907406.2 proposes an adjustable elastic pipeline supporting crane with a limiting function, a pipeline fixing component of the supporting crane is identical to that of the Chinese patent 201721155680.X, the height adjustment is realized through a bidirectional threaded sleeve component, and an elastic limiting component is arranged below the bidirectional threaded sleeve component, so that the defect of vibration isolation effect of the pipeline elastic fixing component is overcome. Chinese patent 201420399482.8 discloses an adjustable elastic pipe clamp, which is characterized in that a rubber elastic layer is wrapped on a pipeline through two omega-shaped clamps, the height adjustment is realized by adopting a bidirectional threaded sleeve assembly similar to that of Chinese patent 201620907406.2, one end of the bidirectional threaded sleeve assembly is connected with the omega-shaped elastic clamp, and the other end of the bidirectional threaded sleeve assembly is connected with a shock absorber. The height adjustment technical schemes proposed by the two patents are realized by two-way threaded sleeve assemblies, the transverse rigidity of the installed pipeline is poor, and the defect that the pipeline pressing force caused by rubber creep is gradually reduced along with time also exists.
Chinese patent application 201310583295.5 discloses an elastic support device for pipeline vibration isolation, and the device is through two inboard "omega" shape clamp fixed line that lays the vibration isolation layer to with lower clamp vulcanization embedding in an elastic rubber component, have vibration isolation effect good, advantage such as simple structure, but to the pipeline of different specifications, need set up corresponding mould vulcanization production, and the device does not have self height adjustment function, need repeated dismouting many times at pipeline installation mode.
Chinese patent applications 201711109598.8 and 201711109599.2 disclose the same kind of double-pipeline adjustable support frame, including supporting bottom plate, supporting cylinder, vertical sleeve, support press yellow, top backup pad, regulation pole and two pipeline supports. The double-pipeline adjustable support frame can adjust the mounting height of the top support plate on the adjusting rod according to the support height of the pipeline, is fixedly mounted through the fastening nut, can also adjust the mounting height of the two pipeline supports through mounting external threads if the two pipelines are different in height, and is fixed through the positioning nut; the height of the piston can be adjusted by discharging oil through the oil control bolt; an elastic supporting function is achieved through the cooperation of the supporting pressure spring and the piston, and vibration reduction installation of the supporting pipeline is achieved; the support frame has no pipeline fixing measure, cannot adapt to the swinging state of ship navigation, and needs to be filled with oil and discharged for adjusting the height of the pipeline, and has complex structure and complex operation.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the self-limiting adjustable low-rigidity multi-pipeline elastic support, which mainly solves the problems of wider frequency range, particularly the vibration isolation effect of the medium and low frequency bands and the problem of high deviation during pipeline installation and debugging by utilizing the characteristic of low shearing rigidity of a nonmetal vibration damping elastic material and a specially designed adjustable-height bolt assembly, and simultaneously structurally ensures that the pipeline is prevented from generating larger deformation when a ship sails and swings and encounters external impact.
In order to achieve the aim of the invention, the invention is realized by the following technical scheme:
the self-limiting adjustable low-rigidity multi-pipeline elastic support comprises an upper pipeline installation assembly, a lower pipeline installation assembly, a nonmetal thickness adjusting piece, bolts, a height-adjustable bolt assembly and a base, wherein the upper pipeline installation assembly and the lower pipeline installation assembly are respectively formed by installing two upper pipeline installation brackets, two lower pipeline installation brackets, a multi-pipeline clamping groove and a plurality of nonmetal vibration reduction elastic members; a plurality of nonmetallic vibration damping elastic components are respectively connected between the two upper pipeline mounting brackets and the two lower pipeline mounting brackets to form a multi-pipeline clamping groove; the inner surfaces of the upper pipeline mounting bracket and the lower pipeline mounting bracket are respectively stuck with a nonmetallic anti-collision sheet; a nonmetal thickness adjusting sheet is stuck on the inner surface of the semicircle in the multi-pipeline clamping groove, and the two multi-pipeline clamping grooves fix the pipeline between the upper pipeline installation assembly and the lower pipeline installation assembly through bolts; the whole multi-pipeline elastic support is formed by installing an assembled upper pipeline installation assembly and a lower pipeline installation assembly on two bases through four height-adjustable bolt assemblies.
Further, the height-adjustable bolt assembly is composed of a fastening bolt, an adjusting bolt and a locking nut, and the lower pipeline installation assembly can be lifted or lowered by adjusting the four height-adjustable bolt assemblies to compensate the height deviation generated by pipeline filling, pumping pressure and the like.
Further, the nonmetallic vibration reduction elastic component bears shearing stress in the vertical direction and the transverse direction of the pipeline, and has the characteristic of low rigidity.
Furthermore, a gap is reserved between the rectangle formed by the upper pipeline mounting bracket and the lower pipeline mounting bracket and the pipeline, and the pipeline transient large deformation has a limiting function.
Further, the multi-channel card slot is integrally formed from a non-metallic material or is formed by metal or non-metal machining.
Furthermore, the nonmetallic thickness adjusting sheet adopts adjusting sheets with different thicknesses, so that pipelines with the same channel and different wall thicknesses can be tightly fixed
Compared with the prior art, the invention has the following beneficial effects:
firstly, the nonmetal vibration reduction elastic component in the pipeline elastic support bears shear stress in the vertical direction and the transverse direction of the pipeline, has low rigidity characteristic, is easy to realize a wider frequency range, and particularly has good vibration isolation effect in middle and low frequency bands; secondly, the height deviation generated by installation and debugging of pipeline liquid filling, pumping pressure and the like can be compensated through the specially designed height-adjustable bolt assembly, so that larger additional destructive force on the pipeline flexible connecting pipe due to the height deviation is avoided; thirdly, a certain gap is reserved between the rectangle formed by the upper pipeline mounting bracket and the lower pipeline mounting bracket and the pipeline, so that the nonmetal vibration damping elastic component can be ensured to deform sufficiently, and the pipeline transient large deformation has a limiting function; fourth, the invention can effectively solve the problem of tight fixation of pipelines with the same drift diameter and different wall thicknesses by adopting the non-metal thickness adjusting sheets with different thicknesses; fifth, the invention solves the problems of elastic support of a plurality of pipelines and neat and beautiful arrangement of the pipelines by using the multi-pipe Lu Kacao in the invention and adopting an integral structural technical scheme.
Drawings
FIG. 1 is a schematic view of a self-limiting adjustable low-stiffness multi-pipeline elastic support structure of the present invention;
FIG. 2 is a schematic view of an upper pipeline installation assembly according to the present invention;
FIG. 3 is a schematic view of a lower pipeline installation assembly according to the present invention;
FIG. 4 is a schematic view of an adjustable height bolt assembly of the present invention;
FIG. 5 is a schematic diagram of the two pipe horse leg devices with different outer diameters according to the present invention;
wherein: (a) front view, (B) A-A, B-B cross-sectional view;
FIG. 6 is a schematic view of the structure of a horse leg device with three pipes of the same outer diameter according to the present invention
Wherein: (a) front view, (B) A-A, B-B cross-sectional view;
in the figure: 1. the device comprises an upper pipeline installation component, a lower pipeline installation component, a non-metal thickness adjusting sheet, a bolt, a height-adjustable bolt component, a base, a upper pipeline installation support, 12, multiple pipes Lu Kacao, 13, a non-metal vibration damping elastic component, 14, a bolt, 22, a lower pipeline installation support, 51, a fastening bolt, 52, an adjusting bolt, 53 and a locking nut.
Detailed Description
The following describes embodiments of the present invention in detail with reference to the accompanying drawings, and the embodiments and specific operation procedures of the present invention are given by this embodiment on the premise of the technical solution of the present invention, but the protection scope of the present invention is not limited to the following embodiments.
As shown in fig. 1 to 6, the self-limiting adjustable low-rigidity multi-pipeline elastic support comprises an upper pipeline installation assembly 1, a lower pipeline installation assembly 2, a nonmetal thickness adjusting sheet 3, bolts 4, a height-adjustable bolt assembly 5 and a base 6. The upper pipeline installation component 1 and the lower pipeline installation component 2 are respectively formed by installing two upper pipeline installation brackets 11, two lower pipeline installation brackets 22, a multi-pipeline clamping groove 12 and a plurality of nonmetallic vibration damping elastic components 13 through bolts 14; a nonmetallic thickness adjusting piece 3 is stuck on the semicircular inner surfaces of the multi-pipeline clamping grooves 12 of the upper pipeline installation assembly 1 and the lower pipeline installation assembly 2, and a pipeline is fixed between the upper pipeline installation assembly 1 and the lower pipeline installation assembly 2 through bolts 4; the non-metal thickness adjusting sheets 3 with different thicknesses can tightly fix pipelines with the same channel and different wall thicknesses; the nonmetal vibration reduction elastic component 13 bears shearing stress in the vertical direction and the transverse direction of the pipeline, has low rigidity characteristic, and has good vibration isolation effect in a wider frequency range, particularly in a middle-low frequency range; a certain gap is reserved between the rectangle formed by the upper pipeline mounting bracket 11 and the lower pipeline mounting bracket 22 and the pipeline, and nonmetal anti-collision sheets are adhered to the surfaces of the rectangle, so that the nonmetal vibration reduction elastic component 13 can be ensured to deform sufficiently, and the rectangle has a limiting function on the transient large deformation of the pipeline; the whole pipeline elastic support is formed by installing an assembled upper pipeline installation assembly 1 and a lower pipeline installation assembly 2 on two bases 6 through four height-adjustable bolt assemblies 5, wherein the height-adjustable bolt assemblies 5 are formed by fastening bolts 51, adjusting bolts 52 and locking nuts 53, and the lower pipeline installation assembly 2 can be lifted or lowered by adjusting the four height-adjustable bolt assemblies, so that the height deviation generated by installation adjustment of pipeline filling, pumping pressure and the like can be compensated, and larger additional destructive force on a pipeline flexible connecting pipe due to the height deviation is avoided.
In the implementation of the present invention, the multi-channel card slot 12 may be integrally formed of a non-metallic material, or may be formed by metal or non-metal machining. As shown in fig. 5 (a) and (b), and fig. 6 (a) and (b), the multi-pipeline clamping groove 12 can be processed and formed to simultaneously install double pipes, triple pipes and the like, wherein the double pipes and the triple pipes can be identical pipelines or pipelines with different diameters, so that a plurality of pipelines are integrally and elastically supported in rows, the problem that the arrangement of pipelines is difficult due to the fact that the ship equipment is numerous and the cabin space is narrow is solved, and the pipelines are tidily and attractive to arrange.

Claims (6)

1. The utility model provides a low rigidity multitube way elastic support with adjustable from spacing, includes pipeline installation component (1), lower pipeline installation component (2), nonmetal thickness adjustment piece (3), bolt (4), adjustable high bolt subassembly (5), base (6), its characterized in that: the upper pipeline installation assembly (1) and the lower pipeline installation assembly (2) are respectively formed by installing two upper pipeline installation brackets (11), two lower pipeline installation brackets (22) and a multi-pipeline clamping groove (12) through bolts (14), and a plurality of nonmetallic vibration damping elastic components (13) are respectively connected with the multi-pipeline clamping groove (12) through a plurality of nonmetallic vibration damping elastic components (13) between the two upper pipeline installation brackets (11) and between the two lower pipeline installation brackets (22); the inner surfaces of the upper pipeline mounting bracket (11) and the lower pipeline mounting bracket (22) are respectively stuck with a nonmetal anti-collision sheet; a nonmetallic thickness adjusting sheet (3) is stuck on the semicircular inner surface of the multi-pipe Lu Kacao (12), and two multi-pipe clamping grooves (12) fix a pipeline between the upper pipeline installation assembly (1) and the lower pipeline installation assembly (2) through bolts (4); the whole multi-pipeline elastic support is formed by installing an assembled upper pipeline installation assembly (1) and a lower pipeline installation assembly (2) on two bases (6) through four height-adjustable bolt assemblies (5).
2. The self-limiting adjustable low stiffness multi-pipeline resilient support of claim 1, wherein: the height-adjustable bolt assembly (5) is composed of a fastening bolt (51), an adjusting bolt (52) and a locking nut (53), and the lower pipeline installation assembly (2) can be lifted or lowered by adjusting the four height-adjustable bolt assemblies (5) to compensate the height deviation generated by pipeline filling and pumping pressure.
3. The self-limiting adjustable low stiffness multi-pipeline resilient support of claim 1, wherein: the nonmetallic vibration damping elastic component (13) bears shearing stress in the radial direction of the pipeline and has the characteristic of low rigidity.
4. The self-limiting adjustable low stiffness multi-pipeline resilient support of claim 1, wherein: the multiple tubes Lu Kacao (12) are integrally formed of a non-metallic material or formed of a metal or non-metal work.
5. The self-limiting adjustable low stiffness multi-pipeline resilient support of claim 1, wherein: gaps are reserved between the rectangular shape formed by the upper pipeline mounting bracket (11) and the lower pipeline mounting bracket (22) and the pipelines, so that the nonmetal vibration damping elastic component (13) can be ensured to deform fully up and down and left and right, and the pipeline transient large deformation has a limiting function.
6. The self-limiting adjustable low stiffness multi-pipeline resilient support of claim 1, wherein: the nonmetal thickness adjusting sheet (3) adopts adjusting sheets with different thicknesses, and can tightly fix pipelines with the same channel and different wall thicknesses.
CN201811433392.5A 2018-11-28 2018-11-28 Self-limiting adjustable low-rigidity multi-pipeline elastic support Active CN109538831B (en)

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