CN109536251A - Lubricant oil composite and preparation method thereof and micro lubricating oil is prepared with the composition - Google Patents

Lubricant oil composite and preparation method thereof and micro lubricating oil is prepared with the composition Download PDF

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Publication number
CN109536251A
CN109536251A CN201811329176.6A CN201811329176A CN109536251A CN 109536251 A CN109536251 A CN 109536251A CN 201811329176 A CN201811329176 A CN 201811329176A CN 109536251 A CN109536251 A CN 109536251A
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China
Prior art keywords
lubricant oil
oil composite
micro lubricating
composite
lubricating oil
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CN201811329176.6A
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Chinese (zh)
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CN109536251B (en
Inventor
张乃庆
曹华军
吴启东
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Xinjiang Hairun Technology Co ltd
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Shanghai Jinzhao Energy Saving Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/66Polyesters containing oxygen in the form of ether groups
    • C08G63/668Polyesters containing oxygen in the form of ether groups derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/676Polyesters containing oxygen in the form of ether groups derived from polycarboxylic acids and polyhydroxy compounds in which at least one of the two components contains aliphatic unsaturation
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/282Esters of (cyclo)aliphatic oolycarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/40Fatty vegetable or animal oils
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/102Polyesters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04Phosphate esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working
    • C10N2040/22Metal working with essential removal of material, e.g. cutting, grinding or drilling

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Lubricants (AREA)

Abstract

The present invention provides a kind of lubricant oil composites, it is characterised in that: by being prepared including glucose, dicarboxylic acids;Wherein, glucose: the molar ratio of dicarboxylic acids is 1:2-3.Using lubricant oil composite prepared by the present invention, with bigger molecular weight, its lubricity, extreme pressure anti-wear, rust-preventing characteristic, biodegradability are good, traditional extreme pressure anti-wear additives containing chlorine, sulphur, phosphorus can be completely or partially replaced to be used in micro lubricating oil, a small amount of micro lubricating oil is just able to satisfy lubrication, extreme-pressure anti-wear and the antirust requirement of intermetallic composite coating;Cooperate minimum quantity lubrication device to use, 95% or more the usage amount of cutting fluid can be saved, energy-saving and emission-reduction, environmental protection effect are significant.

Description

Lubricant oil composite and preparation method thereof and micro lubricating oil is prepared with the composition
Technical field
The invention belongs to lubrication technical fields, and in particular, to a kind of lubricant oil composite and preparation method thereof and with should Composition prepares micro lubricating oil.
Background technique
Traditional metal cutting process carries out a large amount of shower formula lubrications, lubricant using mineral oil or vegetable oil or cutting fluid Usage amount it is big, not only waste of resource, causes the huge pollution of processing site and environment, while can also seriously affect operator Health.
To solve these problems, certain progress, Minimal Quantity Lubrication Technology solution are obtained to the research of Minimal Quantity Lubrication Technology in the recent period The problems such as above lubricant usage amount of having determined is big, seriously polluted, but the research to micro lubricating agent, but application aspect there is also Certain problem, mainly lubricates and cooling problem not can solve.
Research to micro lubricating oil is an interesting challenge.
Summary of the invention
In view of disadvantages described above, the present invention is directed to overcome the deficiencies of the prior art and provide a kind of lubricant oil composite and its system Preparation Method and micro lubricating oil is prepared with the composition.
To achieve the above object, a kind of lubricant oil composite provided by the invention, which is characterized in that by include glucose, Dicarboxylic acids is prepared,
Wherein, above-mentioned glucose, dicarboxylic acids molar ratio be 1:2-3;Optimum mole ratio is 2:5.
Above-mentioned dicarboxylic acids be selected from fumaric acid and its derivative, maleic acid and its derivative, succinic acid and its derivative, oneself One or more of diacid and its derivative, suberic acid and its derivative, decanedioic acid and its derivative.
The present invention also provides the preparation methods of above-mentioned lubricant oil composite: weighing glucose, dicarboxylic acids point in proportion 180-240 DEG C Jia Ru not be heated with stirring in reaction kettle, sufficiently reaction 6-12 hour, moisture, as a kind of lubrication is discharged in decompression Fluid composition.
Further, in the preparation method of above-mentioned ficoll aliphatic ester provided by the invention: in order to improve reaction speed Catalyst can also be added in reactant and accelerate reaction for degree;
The catalyst is selected from one of Bronsted acid, ion exchange resin, molecular sieve;
The catalyst preferably is selected from phosphoric acid;When catalyst selects phosphoric acid, effective component accounts for the 0.5- of reactant total weight 1%.It being also an advantage that when catalyst selects phosphoric acid, phosphoric acid can react with glucose and generate glucose phosphate ester, Glucose phosphate ester has relatively good extreme pressure anti-wear, while catalyst reduces production cost without separation.
In addition, the present invention also provides a kind of micro lubricating oils containing above-mentioned lubricant oil composite, which is characterized in that by with The component of lower weight percent is fabricated:
Above-mentioned fatty alcohol phosphate is selected from saturation or the pure and mild phosphoric acid of unsaturated fat or phosphorus pentoxide reacts generation One or more of aliphatic alcohol ester;
Above-mentioned corn oil is selected from commercially available corn oil (or maize germ oil);
Above-mentioned fatty alcohol phosphate preferably is selected from three laruyl alcohol phosphates, Conditions of Trilauryl Phosphite Ester, isomerous tridecanol phosphorus One or more of acid esters, oleyl alcohol phosphate, three Di-phosphorus pentonides.
In addition, the present invention provides the preparation methods of the micro lubricating oil of above-mentioned lubricant oil composite: by lubricating oil composition When object, corn oil, diisooctyl adipate, fatty alcohol phosphate mix to transparent at a temperature of 40~60 DEG C.
The action and effect of invention
Using lubricant oil composite prepared by the present invention, there is bigger molecular weight, lubricity, extreme pressure anti-wear, Rust-preventing characteristic, biodegradability are good, can completely or partially replace it is traditional containing chlorine, sulphur, phosphorus extreme pressure anti-wear additives be used in it is micro In lubricating oil, a small amount of micro lubricating oil is just able to satisfy lubrication, extreme-pressure anti-wear and the antirust requirement of intermetallic composite coating;Cooperate micro- It measures lubricating arrangement to use, 95% or more the usage amount of cutting fluid can be saved, energy-saving and emission-reduction, environmental protection effect are significant.
In the present invention, corn oil has good lubricity and biodegradability.
In the present invention, diisooctyl adipate provides good lubricity, and biological degradability is good, while lower movement Viscosity can effectively reduce the kinematic viscosity of micro lubricating oil, be easy to use in minimum quantity lubrication device.
In the present invention, fatty alcohol phosphate, have good lubricity and extreme pressure anti-wear, can partially replace sulfur-bearing, Extreme pressure anti-wear additives containing chlorine.
In formula of the invention, after above-mentioned each component mixing, it is based on its respective design feature, can be occurred intermolecular weak Key active force is mixed after mutually promoting, improves and excite the properties such as mutual lubricity, dissolubility and extreme pressure anti-wear.
Specific embodiment
Embodiment one
Weigh 180.16g (1mol) glucose, 232.14g (2mol) maleic acid is separately added into reaction kettle, agitating and heating To 240 DEG C, sufficiently reaction 12 hours, decompression discharge moisture, as a kind of lubricant oil composite (poly glucose ester).
Weigh lubricant oil composite 300g, corn oil 300g, diisooctyl adipate 300g, three laruyl alcohols of above-mentioned preparation Phosphate 100g as a kind of micro lubricating oil when mixing to transparent at a temperature of 40 DEG C.
Embodiment two
Weigh 180.16g (1mol) glucose, 354.27g (3mol) succinic acid is separately added into reaction kettle, 5g dilute sulfuric acid (concentration 10%) is heated with stirring to 180 DEG C, sufficiently reaction 6 hours, decompression discharge moisture, and as a kind of lubricant oil composite is (poly- Succinic acid glucose ester).
Weigh lubricant oil composite 400g, corn oil 350g, diisooctyl adipate 200g, the phosphorous acid three of above-mentioned preparation Laurel alcohol ester 50g as a kind of micro lubricating oil when mixing to transparent at a temperature of 50 DEG C or so.
Embodiment three
Weigh 360.32g (2mol) glucose, 730.7g (5mol) adipic acid is separately added into reaction kettle, be heated with stirring to 210 DEG C, 20g phosphoric acid (concentration 50%) sufficiently reaction 9 hours, decompression discharge moisture, as a kind of lubricant oil composite (gathered oneself two Sour grapes sugar ester).
Weigh lubricant oil composite 350g, corn oil 320g, diisooctyl adipate 260g, the isomery 13 of above-mentioned preparation As a kind of micro lubricating oil when alcohol phosphate 70g mixes to transparent at 50 DEG C of temperature or so.
Example IV
Weigh 360.32g (2mol) glucose, 860.9g (5mol) suberic acid is separately added into reaction kettle, be heated with stirring to 200 DEG C, 8g phosphoric acid (concentration 85%) sufficiently reaction 10 hours, decompression discharge moisture, as a kind of lubricant oil composite (gathered pungent two Sour grapes sugar ester).
Weigh lubricant oil composite 320g, corn oil 380g, diisooctyl adipate 220g, the oleyl alcohol phosphoric acid of above-mentioned preparation As a kind of micro lubricating oil when ester 80g mixes to transparent at 50 °C.
Embodiment five
Weigh 360.32g (2mol) glucose, 1011.25g (5mol) decanedioic acid is separately added into reaction kettle, agitating and heating To 220 DEG C, 12g phosphoric acid (concentration 85%) sufficiently reaction 8 hours, moisture, as a kind of lubricant oil composite (poly- last of the ten Heavenly stems was discharged in decompression Diacid glucose ester).
Weigh lubricant oil composite 330g, corn oil 330g, diisooctyl adipate 250g, three isooctanol of above-mentioned preparation As a kind of micro lubricating oil when phosphate 90g mixes to transparent at 50 DEG C of temperature or so.
Above-described embodiment five is prepared into micro lubricating oil and is applied to gear teeth processing, gear-hobbing machine model: YK3132;Process gear: diameter 100mm, modulus 2.0mm;Hobboing cutter: TiN coating, diameter 75mm, length 70mm.Originally use 46# Machinery oil carries out circulation lubrication, and being changed to KS-2107 minimum quantity lubrication device now, (3 nozzles, all nozzles are Shanghai Jin Zhaojie Can Science and Technology Ltd. production energy-conserving spray nozzle) and above-mentioned preparation micro lubricating oil, the result is as follows:

Claims (10)

1. a kind of lubricant oil composite, it is characterised in that: by being prepared including glucose, dicarboxylic acids;
Wherein, glucose: the molar ratio of dicarboxylic acids is 1:2-3.
2. a kind of lubricant oil composite as described in claim 1, it is characterised in that:
The glucose: the molar ratio of dicarboxylic acids is 2:5.
3. a kind of lubricant oil composite as described in claim 1, it is characterised in that:
The dicarboxylic acids is selected from fumaric acid and its derivative, maleic acid and its derivative, succinic acid and its derivative, adipic acid And its one or more of derivative, suberic acid and its derivative, decanedioic acid and its derivative.
4. a kind of preparation method of lubricant oil composite a method according to any one of claims 1-3, it is characterised in that: weigh in proportion Glucose, dicarboxylic acids are separately added into reaction kettle, are heated with stirring to 180-240 DEG C, sufficiently reaction 6-12 hours, decompression discharge Moisture, as a kind of lubricant oil composite.
5. a kind of preparation method of lubricant oil composite as claimed in claim 4, it is characterised in that:
Catalyst can also be added in reactant and accelerate reaction;
Wherein, the catalyst is selected from one of Bronsted acid, ion exchange resin, molecular sieve.
6. a kind of micro lubricating oil containing lubricant oil composite, which is characterized in that by following components in percentage by weight manufacture At:
7. a kind of micro lubricating oil containing lubricant oil composite as claimed in claim 6, it is characterised in that:
The corn oil is selected from commercially available corn oil or maize germ oil.
8. a kind of micro lubricating oil containing lubricant oil composite as claimed in claim 6, it is characterised in that:
The fatty alcohol that the fatty alcohol phosphate is selected from saturation or the pure and mild phosphoric acid of unsaturated fat or phosphorus pentoxide reaction generates One or more of ester.
9. a kind of micro lubricating oil containing lubricant oil composite as claimed in claim 6, it is characterised in that:
The fatty alcohol phosphate is selected from three laruyl alcohol phosphates, Conditions of Trilauryl Phosphite Ester, isomerous tridecanol phosphate, oleyl alcohol One or more of phosphate, three Di-phosphorus pentonides.
10. a kind of preparation method of the micro lubricating oil containing lubricant oil composite, it is characterised in that:
Lubricant oil composite, corn oil, diisooctyl adipate, fatty alcohol phosphate are mixed at a temperature of 40~60 DEG C When extremely transparent.
CN201811329176.6A 2018-11-09 2018-11-09 Lubricating oil composition, preparation method thereof and trace lubricating oil prepared from lubricating oil composition Active CN109536251B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090149359A1 (en) * 2007-12-10 2009-06-11 Hundley Lloyd E Formulation of a metal working fluid
WO2015099907A1 (en) * 2013-12-23 2015-07-02 Exxonmobil Research And Engineering Company Low viscosity ester lubricant and method for using
CN105296081A (en) * 2015-10-16 2016-02-03 上海金兆节能科技有限公司 Degradable minimal quantity lubrication oil and preparation method thereof
CN106350190A (en) * 2016-08-19 2017-01-25 湖北省化学工业研究设计院 High-intensity brass plating wire drawing lubricant and preparation method thereof
CN108003973A (en) * 2017-12-15 2018-05-08 上海金兆节能科技有限公司 Degradable environment protection micro lubricating oil and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090149359A1 (en) * 2007-12-10 2009-06-11 Hundley Lloyd E Formulation of a metal working fluid
WO2015099907A1 (en) * 2013-12-23 2015-07-02 Exxonmobil Research And Engineering Company Low viscosity ester lubricant and method for using
CN105296081A (en) * 2015-10-16 2016-02-03 上海金兆节能科技有限公司 Degradable minimal quantity lubrication oil and preparation method thereof
CN106350190A (en) * 2016-08-19 2017-01-25 湖北省化学工业研究设计院 High-intensity brass plating wire drawing lubricant and preparation method thereof
CN108003973A (en) * 2017-12-15 2018-05-08 上海金兆节能科技有限公司 Degradable environment protection micro lubricating oil and preparation method thereof

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
姚崇正等: "《精细化工产品合成原理》", 31 March 2000, 中国石化出版社 *
高永建等: "长碳链二元酸酯的合成及其物化性能", 《过程工程学报》 *

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Address before: 200436 room 103, building 4, Lane 299, China Railway Central Plaza, JIANGCHANG West Road, Jing'an District, Shanghai

Patentee before: SHANGHAI JINZHAO ENERGY SAVING TECHNOLOGY Co.,Ltd.

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