CN109531906A - A kind of mattress production line - Google Patents

Abstract

The present invention relates to a kind of mattress production lines, it includes transmission belt, transmission belt is for driving mattress mold to be moved, it is characterised in that: is disposed with steam foaming station, mold cooling station, mold clean station, mold drying station, mold drying station along the transmission direction of transmission belt；Mattress mold is placed in transmission belt, mattress mold can be successively transmitted to steam foaming station, mold cooling station, mold clean station, mold drying station, mold drying station by transmission belt, and the effect of foamed solidification, the cooling of mattress mold, the drying of mattress mold clean, mattress mold, the drying of mattress mold is generated to the latex successively to mattress mould inside.The high production efficiency of latex bed mattress of the present invention.

Description

A kind of mattress production line

Technical field

The present invention relates to the technical fields of mattress production equipment, more particularly, to a kind of mattress production line.

Background technique

Mattress is to guarantee a kind of object between human body and bed that human body secures good health, comfortably sleeps and uses The material of product, mattress is many kinds of, and wherein the mattress of latex material is high-quality soft, rich in preferable elastic-restoring force, because The application of this latex bed mattress is relatively extensive.

Mold used in production latex bed mattress is usually made of upper and lower two templates, on the opposite wooden partition of upper and lower two templates Equipped with forming cavity, latex is injected into the mattress of i.e. plastic correspondingly-shaped forming cavity Nei.

In order to increase the overall comfort of mattress, needs that multiple hollow holes are arranged on mattress, can be arranged in forming cavity More pillar, pillar correspondence mold hollow hole.

After such mattress mold injecting glue molds mattress, latex bed mattress can take out from forming cavity, but still have Part latex remains on forming cavity, and needing subsequent progress, thoroughly cleaning could be reused.

In general, the production procedure of latex bed mattress substantially to mould inside note latex, take out mattress in mold, clear Wash corresponding three step of mold, in this three-step process, in traditional mode of production type enterprise, cleaning corresponding mold substantially is using people Work operation, i.e. cleaning personnel hold the tools such as hydraulic giant, air gun, are cleaned, dried up to the mold, the whole production effect of mattress Rate is extremely low.

Summary of the invention

The object of the present invention is to provide a kind of mattress production line, the whole production efficiency of mattress is higher.

Foregoing invention purpose of the invention has the technical scheme that a kind of mattress production line, including Transmission belt, the transmission belt are disposed with steam hair for driving mattress mold to be moved, along the transmission direction of transmission belt It steeps station, mold cooling station, mold clean station, mold and dries up station, mold drying station；

The steam foaming station is equipped with steam foaming chamber, and the steam for spraying steam is equipped in the steam foaming chamber and is sprayed Head；

The mold cooling station is equipped with cooling water pipe, and described cooling water pipe one end nozzle connects with external water source, the other end Nozzle is located above transmission belt；

The mold clean station is equipped with cleaning assembly, and the cleaning assembly is located at the top of transmission belt, the cleaning assembly Including main cleaning pipe, the main cleaning pipe is equipped with several with the cleaning head communicated inside main cleaning pipe；

The mold drying station, which is equipped with, blows water assembly, and the water assembly that blows includes sliding rack, actuator, is supported in ground Support frame, support frame include the crossbearer being horizontally set above transmission belt, and the sliding rack horizontal sliding is connected on crossbearer, institute State actuator for drive sliding rack carry out horizontal sliding, the sliding rack be equipped with gas bar, gas bar both ends be respectively into Gas end, outlet side, the inlet end connect with external air source, and the outlet side is towards transmission belt side；

The mold drying station is equipped with the drying component being located above transmission belt, and the drying component includes storage bellows, institute It states storage bellows and is equipped with several wind guide tanks communicated with storage inner bellows, the storage inner bellows docking close to the side wall of transmission belt In external hot air source.

By using above-mentioned technical proposal, inside is marked with latex and thoroughly molding mattress mold is not placed on transmission belt On, transmission belt will drive mattress mold and be moved, and mattress mold successively carries out following station:

First, the steam foaming chamber that steam foams in station, the indoor steam jet of steam foaming can add mattress mold Heat, latex can solidify in mattress mould inside foaming, then the mattress upper mould and lower die are carried out a point mould, by inside at The latex of type takes out；

Second, divide the upper die and lower die after mould to be placed in transmission belt, divides the upper die and lower die after mould that can be transferred to mould Have in cooling station, the cooling water energy flowed out in cooling water pipe generates direct cooling effect to mattress mold；

Third, the mattress mold after cooling can be passed to mold clean station, and the clear water flowed out in main cleaning pipe can be to bed It pads die surface and generates impact, and then cleaning action is generated to mattress mold；

4th, the mattress mold after cleaning is transported on mold drying station, and gas can be passed into gas bar by external air source Inlet end, the outlet side of gas bar can spray high pressure gas, and at the same time, actuator can drive the gentle bar of sliding rack to carry out laterally It moves back and forth, and then mattress die surface is uniformly dried up；

5th, the mattress mold after drying up can be transported on mold drying station, and hot wind can be blown by external hot air source Store up bellows in, hot wind can be blown out from wind guide tank, and hot wind can be directly flushed on mattress mold lateral wall, so to mattress mold into Row sufficiently drying；Mattress mold after drying can reuse；

Above-mentioned mattress production line either foams, is cooling, cleaning, drying, baking step, mattress mold need to be only placed on to biography Defeated to take transmission, whole production efficiency is improved significantly.

Preferably, the transmission belt includes rack, driving portion, drive chain, several placement chassis, and the driving portion is installed on rack And for driving drive chain progress to be moved along transmission direction, several placement chassis are arranged along the transmission direction of transmission belt Column place chassis and are connected to drive chain, and mattress mold, which can be placed in, to be placed on chassis.

By using above-mentioned technical proposal, mattress mold, which is placed in, to be placed on chassis, when drive chain occurs mobile, driving The pulling force of chain, which can be transferred to, to be placed on chassis, places chassis and entire mattress mold is pulled to be moved again, and mattress mold is mobile steady It is fixed higher.

Preferably, the steam foaming station is additionally provided with extraction sector, and the extraction sector includes blower, aspiration channel, row Air hose, described aspiration channel one end butt up against the air inlet of blower, and the aspiration channel other end butts up against feeding inlet；The air-exhausting duct One end butts up against the exhaust outlet of blower, and the air-exhausting duct other end butts up against free surrounding space.

By using above-mentioned technical proposal, mattress mold is placed in transmission belt, injects latex in mold, transmission belt is by mould Tool is brought at feeding inlet, and blower starting, aspiration channel will suck it away the irritative gas that the latex at feeding inlet is given out, Mold with latex continues to be conveyed into steam foaming chamber, irritative gas that latex gives out can duration distribute, and can be from Feeding inlet sheds, and aspiration channel will continue to siphon away the part irritative gas, finally excludes from air-exhausting duct, and the final latex gas that improves steams The air quality of working environment.

Preferably, heat preservation heavy curtain is equipped at the feeding inlet, the heat preservation heavy curtain includes several masks, the mask it is upper End is connected with the upper portion side wall of feeding inlet, and the lower end of the mask is sagging vertically.

By using above-mentioned technical proposal, the sky between steam foaming chamber and external environment can be greatly lowered by keeping the temperature heavy curtain Gas exchange rate, steam foam indoor heat insulation effect more preferably, and steam foaming effect is more preferably.

Preferably, corresponding to the lateral frame that the rack in mold cooling station includes positioned at two sides, the lateral frame phase of two sides Different for the height on ground, each both ends for placing chassis are equipped with idler wheel, and the wheel face of the idler wheel is used for and lateral frame Upper side wall offsets.

By using above-mentioned technical proposal, mattress mold to be cooled is transported to the lower section of cooling water pipe nozzle, external water Cooling water is pumped into cooling water pipe by source, and cooling water can be flowed out from the nozzle of cooling water pipe, and be flowed into the molding of mattress mold Intracavitary, since the lateral frame height of rack two sides is different, the inclination of certain angle, cooling water punching can also occur for entire mattress mold After brush mattress mold forming cavity, which can be heated, and the water of the portions under heat can be along the inclined direction stream of mattress mold Mattress mold out；In the above process, constantly has the relatively low cooling water of temperature and flowed in mattress die surface, mold Cooling velocity it is very fast, be conducive to promoted actual production efficiency.

Preferably, described further includes the water receiving tank for being located at shell outside, and the water receiving tank is located at close to relative to ground height Spend lower lateral frame side.

By using above-mentioned technical proposal, the cooling water for contacting and being heated with mattress mold can be along the inclination surface current of mold Enter into water receiving tank, not only can be reduced the pollution to environment, but also can be recycled to the part water.

Preferably, several main cleaning heads are arranged along the transmission direction perpendicular to transmission belt, the cleaning head edge Inner space away from main cleaning pipe direction gradually becomes smaller, and the cleaning head is rectangle away from the oral area of main cleaning pipe.

Clear water meeting by using above-mentioned technical proposal, when mattress mold is located at below cleaning assembly, in main cleaning pipe Enter cleaning head, on the one hand, since cleaning head is gradually reduced along away from the inner space in main cleaning pipe direction, from rectangular The clear water impact force that cleaning head oral area sprays is stronger, and stronger cleaning action, on the other hand, Ruo Ganzhu can be generated to mattress mold Cleaning head is arranged along the transmission direction perpendicular to transmission belt, and mattress mold is staged through the lower section of main cleaning head, main cleaning The water energy that head sprays generates relatively comprehensive cleaning to mattress mold；Mattress mold need to be only placed on biography by above-mentioned cleaning process Defeated to take, easy to operate, cleaning efficiency is high.

Preferably, the connection type between the cleaning cephalic par and main cleaning pipe is rotation connection.

By using above-mentioned technical proposal, when rotary-cleaning cephalic par, rectangular cleaning head oral area also can be and then square To rotation, and then change effective striking face between water flow and mattress mold, to be suitable for different mattress moulds flexiblely The cleaning demand of tool.

Preferably, the storage bellows are equipped with outlet air platform close to the side wall of transmission belt, and the wind guide tank is located in outlet air platform, The wind guide tank is gradually reduced along far from storage bellows side width of rebate.

By using above-mentioned technical proposal, the hot wind of same pressure is filled into storage bellows by external hot air source, stores up bellows Interior hot wind enters wind guide tank, since wind guide tank is gradually reduced along far from storage bellows side width of rebate, far from wind guide tank The hot wind rate for storing up the notch ejection of bellows is very fast.

Preferably, close to two opposite notch mouth sides of transmission belt, fold forms flange to the wind guide tank outward respectively, institute It states wind guide tank and is equipped with fixing piece at the notch of transmission belt, the fixing piece is for tensing two flange.

By using above-mentioned technical proposal, due to can constantly there is hot wind flow in wind guide tank, eventually wind guide tank leans on hot wind The notch outflow of nearly transmission belt, there are flange at the notch, and be combined with each other with fixing piece, and hot wind flow institute can be effectively reduced Caused whole vibration, stability in use get a promotion.

In conclusion advantageous effects of the invention are as follows: mattress mold need to only be carried out with the transmission direction of transmission belt It is mobile, steam foaming station, mold cooling station, mold clean station, mold drying station, mold drying can be passed sequentially through Station can complete foamed solidification, cooling, cleaning, drying, baking step on mattress mold, and whole work efficiency obtains substantially Degree is promoted.

Detailed description of the invention

Fig. 1 is example structure schematic diagram；

Fig. 2 is the attachment structure schematic diagram for placing chassis and drive chain；

Fig. 3 is the A-A the schematic diagram of the section structure of Fig. 2；

Fig. 4 is the B-B the schematic diagram of the section structure of Fig. 3；

Fig. 5 is the structural schematic diagram of steam foaming station in embodiment；

Fig. 6 is the schematic diagram of the section structure of steam foaming station；

Fig. 7 is the structural schematic diagram of mold cooling station in embodiment；

Fig. 8 is the overlooking structure diagram of mold cooling station in embodiment；

Fig. 9 is the C-C the schematic diagram of the section structure of Fig. 8；

Figure 10 is the structural schematic diagram of mold clean station in embodiment；

Figure 11 is the portion D enlarged drawing in Figure 10；

Figure 12 is the partial profile structure of mold clean station in embodiment；

Figure 13 is the portion the E enlarged drawing of Figure 12；

Figure 14 is the structural schematic diagram of mold drying station in embodiment；

Figure 15 is the structural schematic diagram of gas bar；

Figure 16 is the structural schematic diagram of mold drying station in embodiment；

Figure 17 is the present invention looks up structural representation of mold drying station in embodiment；

Figure 18 is the partial schematic sectional view of mold drying station in embodiment；

Figure 19 is the portion the F enlarged drawing of Figure 18.

In figure,

1, steam foaming station；11, steam foaming chamber；111, feeding inlet；12, steam jet；13, heavy curtain is kept the temperature；131, mask； 14, extraction sector；141, blower；142, aspiration channel；143, air-exhausting duct；

2, mold cooling station；21, cooling water pipe；

3, mold clean station；31, cleaning assembly；311, main cleaning pipe；312, cleaning head；

4, mold dries up station；41, water assembly is blown；411, sliding rack；412, actuator；4121, driving motor；4122, first Belt wheel；4123, the second belt wheel；4124, conveyer belt；413, gas bar；4131, inlet end；4132, outlet side；414, support frame； 42, crossbearer；43, outlet head；

5, mold drying station；51, component is dried；511, bellows are stored up；512, outlet air platform；513, wind guide tank；514, flange；515, Fixing piece；516, support bar；

6, transmission belt；61, rack；611, lateral frame；62, driving portion；63, drive chain；64, chassis is placed；651, bent sheet； 652, intermediate；653, placing groove；654, notch；65, idler wheel；66, water receiving tank；67, wooden unit；68, feeding part；681, sled material End；682, force side；69, exert a force hole.

Specific embodiment

Below in conjunction with attached drawing, invention is further described in detail.

It referring to Fig.1, is a kind of mattress production line disclosed by the invention, including transmission belt 6, the present embodiment is in order to save length Space occupied on direction, it is upper and lower two that whole transmission belt 6, which is divided to, and the transmission direction along transmission belt 6 is disposed with steam Foam station 1, mold cooling station 2, mold clean station 3, mold drying station 4, mold drying station 5, steam foaming work Position 1 is located at upper layer, remaining station is respectively positioned on lower layer；Mattress mold is placed in transmission belt 6, transmission belt 6 can be by mattress mold Successively it is transmitted to steam foaming station 1, mold cooling station 2, mold clean station 3, mold drying station 4, mold drying work Position 5, and foamed solidification, the cooling of mattress mold, mattress mold clean, mattress mould are generated to the latex successively to mattress mould inside The effect of tool drying, the drying of mattress mold.

Wherein, transmission belt 6 includes rack 61, and rack 61 is equipped with driving portion 62, drive chain 63, and driving portion 62 includes electricity Machine, transmission shaft, motor are installed on rack 61, and transmission shaft is installed on the output shaft of motor, and sprocket wheel, sprocket wheel are connected on transmission shaft It can be engaged with drive chain 63, motor drives transmission shaft, sprocket wheel to be rotated, and sprocket wheel drives drive chain 63 to be moved.

Referring to fig. 2 and Fig. 3, several placement chassis 64 are connected on drive chain 63, place chassis 64 and drive chain 63 it Between by bolt be connected, place chassis 64 length direction it is vertical with the transmission direction of drive chain 63, several 64 edges of placement chassis The transmission direction of drive chain 63 arrange.

Referring to Fig. 3 and Fig. 4, place chassis 64 by plane iron plate two plate ends it is ipsilateral bend, place chassis 64 Including two opposite bent sheets 651 and the intermediate 652 between two bent sheets 651, two bent sheets 651 and Intermediate 652 surrounds a placing groove 653, and the entire cross section for placing chassis 64 is c-type.Wooden unit is embedded in placing groove 653 67, it is connected between wooden unit 67 and the intermediate 652 for placing chassis 64 by bolt, 67 end of wooden unit protrudes from 653 slot of placing groove Mouthfuls 654 and for inconsistent with the mold of transport.Placing groove 653 includes two or so the notches 654 being oppositely arranged.

Referring to fig. 2 and Fig. 3, feeding part 68 is additionally provided at notch 654, the both ends of feeding part 68 are respectively to prize material end 681 and force side 682, positioned at wooden unit 67 and intermediate 652 between, the sled of feeding part 68 expects the thickness at end 681 at sled material end 681 Gradually become smaller along far from 682 side of force side.Force side 682, which is located at, places the outside of chassis 64, and force side 682 is to bent sheet 651 Overbending direction tilts, and the force side 682 of feeding part 68 is equipped with force hole 69.

Since wooden unit 67 itself can deformation occurs, i.e., when needing replacing wooden unit 67,67 side wall of wooden unit can be with placing groove 653 Biggish extruding force is generated between cell wall, and then increases the disassembly difficulty of wooden unit 67, at this point, disassembly personnel need to only force in and take The force side 682 of materials and parts 68, sled material end 681 can generate the power that agitates agitated to 653 notch direction of placing groove to wooden unit 67, wood The disassembly difficulty of block 67 is further decreased.

Wherein, referring to Fig. 5 and Fig. 6, steam foaming station 1 is equipped with steam foaming chamber 11, sets in steam foaming chamber 11 There is the steam jet 12 for spraying steam.Steam foaming chamber 11 is equipped with feeding inlet 111, and transmission belt 6 is passed through from feeding inlet 111 Steam foaming chamber 11, the interior steam jet 12 being equipped with for spraying steam of steam foaming chamber 11, steam foaming station 1 are additionally provided with pumping Mechanism of qi structure 14, extraction sector 14 are installed at the feeding inlet 111 of steam foaming chamber 11；Mold with latex is placed on transmission belt On 6, transmission belt 6 can be transported the mold from the feeding inlet 111 of steam foaming chamber 11 to carrying out steam in steam foaming chamber 11 Heat treatment, during transportation, extraction sector 14 can detach the irritative gas near feeding inlet 111.

Referring to Fig. 6, extraction sector 14 includes blower 141, aspiration channel 142, air-exhausting duct 143, and 142 one end of aspiration channel butts up against The air inlet of blower 14131,142 other end of aspiration channel butt up against feeding inlet 111；143 one end of air-exhausting duct butts up against blower 141 Exhaust outlet, 143 other end of air-exhausting duct butt up against free surrounding space.

Referring to Fig. 5 and Fig. 6, heat preservation heavy curtain 13 is additionally provided at feeding inlet 111, heat preservation heavy curtain 13 includes several masks 131, mask 131 is made of plastic material, and the upper end of mask 131 is connected with the upper portion side wall of feeding inlet 111, mask 131 Lower end is sagging vertically, imbricate between two neighboring mask 131.

Referring to Fig. 7, mold cooling station 2 is equipped with cooling water pipe 21,21 one end nozzle of cooling water pipe and external water source phase It connects, other end nozzle is located at 6 top of transmission belt

Referring to Fig. 8 and Fig. 9, rack 61 includes the lateral frame 611 positioned at two sides, and the lateral frame 611 of two sides is relative to ground Height is different.It is provided with idler wheel 65 at each both ends for placing chassis 64, the wheel face of idler wheel 65 is used for and lateral frame 611 Side wall offsets, and when the idler wheel 65 for placing 64 both ends of chassis offsets with 611 upper side wall of lateral frame of two sides respectively, places chassis 64 Entirety is inclined to set.

Referring to Fig. 9, it is additionally provided with water receiving tank 66 in the outside of rack 61, water receiving tank 66 is located at close to relative to ground level Lower 611 side of lateral frame, cooling water can flow downward along the inclined direction of mattress mold, and are flowed into water receiving tank 66 and work as In.

Referring to Figure 10 and Figure 11, mold clean station 3 is equipped with cleaning assembly 31, and cleaning assembly 31 is located at transmission belt 6 Top, cleaning assembly 31 includes main cleaning pipe 311, main cleaning pipe 311 be equipped with it is several with communicate inside main cleaning pipe 311 Cleaning head 312.

Referring to Figure 12 and Figure 13, the connection type between 312 end of cleaning head and main cleaning pipe 311 is rotation connection； Several main cleaning heads 312 are arranged along the transmission direction perpendicular to transmission belt 6, and cleaning head 312 is along away from main 311 side of cleaning pipe To inner space gradually become smaller.Cleaning head 312 is rectangle away from the oral area of main cleaning pipe 311, in the clear of 6 upper end of transmission belt 312 oral areas wash hair downward, 6 lower end of transmission belt 312 oral area of cleaning head upward.

Referring to Figure 14, mold drying station 4, which is equipped with, blows water assembly 41, and blowing water assembly 41 includes sliding rack 411, actuator 412, it is supported in the support frame 414 on ground, support frame 414 includes the crossbearer 42 for being horizontally set at 6 top of transmission belt, sliding rack 411 horizontal slidings are connected on crossbearer 42, and actuator 412 is for driving sliding rack 411 to carry out horizontal sliding, in sliding rack 411 Two gas bars 413 are equipped with, two gas bars 413 are whole in being vertically arranged, and two gas bars 413 are carried out along 42 length direction of crossbearer Arrangement.Every 413 both ends of gas bar are respectively inlet end 4131, outlet side 4132, and inlet end 4131 connects with external air source, outlet End 4132 is towards 6 side of transmission belt.

Referring to Figure 15, rotation is connected with outlet head 43 on outlet side 4132, bends setting, two gas in the middle part of outlet head 43 43 overbending direction of outlet head on bar 413 is different.Going out for 43 outlet side 4132 of outlet head can be changed by rotating outlet head 43 Gas direction, and then adapt to the drying requirement of different batches mattress mold.Inside of the outlet head 43 away from the direction of outlet side 4132 Space gradually becomes smaller.Under the action of same gas pressure, since outlet head 43 is away from the inner space in the direction of outlet side 4132 It gradually reduces, impact force when gas is sprayed from outlet head 43 can be bigger, is conducive to the entirety for further increasing mattress mold Dry up effect.The oral area of the outlet side 4132 of outlet head 43 is rectangle.Manufacture oral area is rectangular outlet side 4132, is only needed 4132 oral area of outlet side of outlet head 43 is flattened, production is simple；Outlet head 43 can rotate itself, cooperate rectangle Oral area, the outgassing direction of outlet side 4132 can be adjusted more flexiblely.

Referring to Figure 14, actuator 412 includes the driving motor 4121 for being installed on 42 one end of crossbearer, the drive of driving motor 4121 Moved end is equipped with first pulley 4122, and the other end of crossbearer 42 is equipped with the second belt wheel 4123, first pulley 4122 and the second band It is connected with conveyer belt 4124 between wheel 4123, the length direction of conveyer belt 4124 is identical as the transverse direction of crossbearer 42, sliding rack 411 are connected on conveyer belt 4124, drive conveyer belt 4124 to be moved by driving motor 4121, conveyer belt 4124 drives again Sliding rack 411 is moved, and the moving stability is high.

Referring to Figure 16 and Figure 17, mold drying station 5 is equipped with two groups and is located at 6 top of transmission belt and is located at transmission belt The drying component 51 of 6 lower sections；After transmission belt 6 is by mattress mold transport to baking zone, mattress mold can be oven-dried component 51 It is dried.

Referring to Figure 18 and Figure 19, each drying component 51 includes storage bellows 511, is stored up outside butting up against inside bellows 511 Hot air source is set, hot wind is injected into storage bellows 511 by external hot air source.The side wall that bellows 511 are stored up close to transmission belt 6 is equipped with Wind platform 512, the shape of the outlet air platform 512 are trapezoid block, and the small end of outlet air platform 512 is towards 6 side of transmission belt, in outlet air platform 512 Equipped with wind guide tank 513, wind guide tank 513 is gradually reduced along far from storage 511 side notch of bellows, 654 width, and wind guide tank 513 is close to biography Transmission direction of 654 length direction of notch of defeated band 6 perpendicular to transmission belt 6.

Referring to Figure 19, in wind guide tank 513, close to two opposite 654 mouthfuls of sides of notch of transmission belt 6, fold is formed outward respectively Flange 514, wind guide tank 513 are equipped with several fixing pieces 515 at the notch 654 of transmission belt 6, and several fixing pieces 515 are along outlet air The length direction of platform 512 is distributed, and fixing piece 515 is additionally provided with support for tensing two flange 514 on fixing piece 515 Item 516, support bar 516 are inserted into wind guide tank 513 close to the notch 654 of transmission belt 6 and are mutually butted on and are provided with two of flange 514 513 notch 654 of wind guide tank.

The implementation principle of the present embodiment are as follows:

The lower die of mattress mold is placed on the placement chassis 64 of transmission belt 6, the forming cavity accent of mattress mold upward, is placed Chassis 64 offsets with the wooden unit 67 placed on chassis 64, and the latex in foaming machine is poured into the forming cavity of mattress mold, by bed The upper mould cover of mold is padded in lower die, the two mutually molds.

Mattress mold after molding can be delivered to steam foaming station 1, the feeding inlet of steam foaming chamber 11 by transmission belt 6 At 111, blower 141 starts, and the irritative gas that the latex in mold gives out can be inhaled into aspiration channel 142, then by Air-exhausting duct 143 is discharged；Then mold can squeeze mask 131 and enter steam foaming chamber 11, the steam in steam foaming chamber 11 Spray head 12 can spray steam and heat to the latex in mold, and the irritative gas given out is overflowed from feeding inlet 111 It can equally be detached by extraction sector 14, mold can be transported out steam foaming chamber 11 by transmission belt 6.

Transmission belt 6 will continue to mattress mold being delivered to mold cooling station 2, when mattress mold is moved to cooling water pipe 21 When lower section, cooling water can be injected cooling water pipe 21 by external water source, and cooling water can be imported on mattress mold by cooling water pipe 21, Cooling water is flowed along the inclined direction of mattress mold, and directly into being flowed into water receiving tank 66, transmission belt 6 can transport mold Output mask cooling station 2.

Transmission belt 6 will continue to for mattress mold to be delivered to mold drying station 4, and high pressure gas is filled into gas by external air source In bar 413, gas is sprayed in the outlet head 43 of gas bar 413, the first pulley 4122 on driving motor 4121 will drive conveyer belt 4124 are moved, and transmission belt will drive sliding rack 411 and carry out transverse reciprocating sliding, at the same time, transmission belt 6 along crossbearer 42 Also mattress mold can be continued to transport forward, the gas sprayed in the outlet head 43 of gas bar 413 can generate drying to mattress mold Mold can be transported out mold drying station 4 by effect, transmission belt 6.

Transmission belt 6 will continue to for mattress mold to be delivered to mold drying station 5, and hot wind can be filled into storage by external hot air source In bellows 511, the hot wind stored up in bellows 511 can be sprayed from wind guide tank 513, and hot wind can directly be flushed to the outside of mattress mold Wall, and then direct drying functions are generated to mattress mold, mattress mold can be reapposed in steam foaming station 1 after drying Carry out emulsion foaming.

The embodiment of present embodiment is presently preferred embodiments of the present invention, not limits protection of the invention according to this Range, therefore: the equivalence changes that all structures under this invention, shape, principle are done, should all be covered by protection scope of the present invention it It is interior.

Claims (10)

1. a kind of mattress production line, including transmission belt (6), the transmission belt (6) is special for driving mattress mold to be moved Sign is: it is clear to be disposed with steam foaming station (1), mold cooling station (2), mold along the transmission direction of transmission belt (6) Wash station (3), mold drying station (4), mold drying station (5)；

Steam foaming station (1) is equipped with steam foaming chamber (11), is equipped in the steam foaming chamber (11) for spraying The steam jet (12) of steam；

The mold cooling station (2) is equipped with cooling water pipe (21), cooling water pipe (21) one end nozzle and external water source Connect, other end nozzle is located above transmission belt (6)；

The mold clean station (3) is equipped with cleaning assembly (31), and the cleaning assembly (31) is located at the upper of transmission belt (6) Side, the cleaning assembly (31) includes main cleaning pipe (311), and the main cleaning pipe (311) is equipped with several and main cleaning pipe (311) the internal cleaning head (312) communicated；

Mold drying station (4), which is equipped with, blows water assembly (41), and the water assembly (41) that blows includes sliding rack (411), drives Moving part (412), the support frame (414) for being supported in ground, support frame (414) include the cross being horizontally set above transmission belt (6) Frame (42), sliding rack (411) horizontal sliding are connected on crossbearer (42), and the actuator (412) is for driving sliding rack (411) horizontal sliding is carried out, the sliding rack (411) is equipped with gas bar (413), and gas bar (413) both ends are respectively air inlet (4131), outlet side (4132) are held, the inlet end (4131) connects with external air source, outlet side (4132) the direction transmission Band (6) side；

The mold drying station (5) is equipped with the drying component (51) being located above transmission belt (6), the drying component (51) Including storing up bellows (511), side wall of storage bellows (511) close to transmission belt (6) is equipped with several internal with storage bellows (511) The wind guide tank (513) communicated, the storage bellows (511) are internal to butt up against external hot air source.

2. a kind of mattress production line according to claim 1, it is characterised in that: the transmission belt (6) include rack (61), Driving portion (62), drive chain (63), several placement chassis (64), the driving portion (62) are installed on rack (61) and for driving Drive chain (63) progress is moved along transmission direction, and several placements chassis (64) are arranged along the transmission direction of transmission belt (6) Column are placed chassis (64) and are connected to drive chain (63), and mattress mold, which can be placed in, to be placed on chassis (64).

3. a kind of mattress production line according to claim 1, it is characterised in that: steam foaming station (1) is additionally provided with Extraction sector (14), the extraction sector (14) include blower (141), aspiration channel (142), air-exhausting duct (143), the aspiration channel (142) one end butts up against the air inlet of blower (141), and aspiration channel (142) other end butts up against feeding inlet (111)；It is described Air-exhausting duct (143) one end butts up against the exhaust outlet of blower (141), and air-exhausting duct (143) other end butts up against free surrounding space.

4. a kind of mattress production line according to claim 1, it is characterised in that: be equipped with heat preservation at the feeding inlet (111) Heavy curtain (13), the heat preservation heavy curtain (13) include several masks (131), the upper end and feeding inlet (111) of the mask (131) Upper portion side wall be connected, the lower end of the mask (131) is sagging vertically.

5. a kind of mattress production line according to claim 2, it is characterised in that: correspond on mold cooling station (2) Rack (61) includes the lateral frame (611) positioned at two sides, and the lateral frame (611) of two sides is different relative to the height on ground, each The both ends for placing chassis (64) are equipped with idler wheel (65), and the wheel face of the idler wheel (65) is for the upper side wall with lateral frame (611) It offsets.

6. a kind of mattress production line according to claim 5, it is characterised in that: described further includes being located on the outside of rack (61) Water receiving tank (66), the water receiving tank (66) is located at close to relative to the lower lateral frame of ground level (611) side.

7. a kind of mattress production line according to claim 1, it is characterised in that: several main cleaning heads (312) are along vertical It directly arranges in the transmission direction of transmission belt (6), the cleaning head (312) is along the inside for deviating from main cleaning pipe (311) direction Space gradually becomes smaller, and oral area of the cleaning head (312) away from main cleaning pipe (311) is rectangle.

8. a kind of mattress production line according to claim 7, it is characterised in that: cleaning head (312) end with Connection type between main cleaning pipe (311) is rotation connection.

9. a kind of mattress production line according to claim 1, it is characterised in that: the storage bellows (511) are close to transmission belt (6) side wall is equipped with outlet air platform (512), and the wind guide tank (513) is located in outlet air platform (512), wind guide tank (513) edge It is gradually reduced far from storage bellows (511) side notch (654) width.

10. a kind of mattress production line according to claim 9, it is characterised in that: the wind guide tank (513) is close to transmission belt (6) fold is formed flange (514) on opposite notch (654) the mouth side of two outward respectively, and the wind guide tank (513) is close to transmission belt (6) fixing piece (515) are equipped at notch (654), the fixing piece (515) is for tensing two flange (514).