CN109530300A - A kind of electrophoresis part degreasing spray system - Google Patents
A kind of electrophoresis part degreasing spray system Download PDFInfo
- Publication number
- CN109530300A CN109530300A CN201811479454.6A CN201811479454A CN109530300A CN 109530300 A CN109530300 A CN 109530300A CN 201811479454 A CN201811479454 A CN 201811479454A CN 109530300 A CN109530300 A CN 109530300A
- Authority
- CN
- China
- Prior art keywords
- liquid pool
- cleaning liquid
- spray
- degreasing
- siphunculus
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000007921 spray Substances 0.000 title claims abstract description 61
- 238000001962 electrophoresis Methods 0.000 title claims abstract description 27
- 238000005238 degreasing Methods 0.000 title claims abstract description 26
- 238000004140 cleaning Methods 0.000 claims abstract description 75
- 239000007788 liquid Substances 0.000 claims abstract description 59
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 58
- 238000005237 degreasing agent Methods 0.000 claims abstract description 24
- 239000013527 degreasing agent Substances 0.000 claims abstract description 24
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 16
- 230000003213 activating effect Effects 0.000 claims abstract description 12
- 239000000725 suspension Substances 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 8
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims 2
- 239000006210 lotion Substances 0.000 claims 1
- 238000005406 washing Methods 0.000 claims 1
- 239000004094 surface-active agent Substances 0.000 abstract description 13
- 239000004519 grease Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 239000000284 extract Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
Abstract
The invention discloses a kind of electrophoresis part degreasing spray system, including spray chamber and cleaning liquid pool, the spray chamber is located at the top of cleaning liquid pool, and the bottom of the spray chamber is connected to by conduit with cleaning liquid pool；The roof of the spray chamber is equipped with the suspension arrangement for hanging electrophoresis part, the inner wall of the spray chamber is equipped with several spray heads, the spout of each spray head is towards the center of spray chamber, each spray head is communicated with the first siphunculus, and the water inlet of first siphunculus is connected with the water outlet for the first water pump being arranged in cleaning liquid pool；The cleaning liquid pool passes through the first water delivery device, the second water delivery device, third water delivery device respectively and is connected with pond, degreasing agent pond and activating agent pond, and pH value sensor and the concentration sensor for detecting degreasing agent concentration are equipped in the cleaning liquid pool.The content of degreasing agent and surfactant in cleaning solution is understood in real time, convenient for accurate addition degreasing agent and surfactant, it is ensured that the degreasing quality of electrophoresis part.
Description
Technical field
The present invention relates to electrophoresis part cleaning technique fields, more particularly to a kind of electrophoresis part degreasing spray system.
Background technique
Electrophoresis part needs to clean it before electrophoresis, removes the grease on electrophoresis part surface.The side of general removal grease
Method are as follows: cleaning solution is removed by the method spray of spray to workpiece surface to the grease on surface.
In cleaning solution main effective component be degreasing agent and surfactant, cleaning solution in use, for and
Grease reacts, and effective component is constantly reduced, and the cleaning effect of cleaning solution constantly reduces.Therefore to the degreasing in cleaning solution
The content of agent and surfactant is detected.
Current detection mode, which is typically chosen, is periodically sampled cleaning solution, detects active constituent content in cleaning solution,
Addition degreasing agent and surfactant are determined the need for by monitoring data.
The mode of this regular sampling Detection is comparatively laborious, can not understand the variation of effective component in cleaning solution in real time,
Often there is the case where some lag, influences the degreasing effect of workpiece.
Summary of the invention
The purpose of the present invention is to provide a kind of electrophoresis part degreasing spray systems, understand degreasing agent and table in cleaning solution in real time
The content of face activating agent simplifies detection process, convenient for addition degreasing agent and surfactant in time, it is ensured that the degreasing matter of electrophoresis part
Amount.
The technical scheme adopted by the invention is that: a kind of electrophoresis part degreasing spray system, including spray chamber and cleaning liquid pool,
The spray chamber is located at the top of cleaning liquid pool, and the bottom of the spray chamber is connected to by conduit with cleaning liquid pool；
The roof of the spray chamber is equipped with the suspension arrangement for hanging electrophoresis part, and the inner wall of the spray chamber is equipped with several
Spray head, the spout of each spray head is towards the center of spray chamber, and each spray head is communicated with the first siphunculus, institute
The water inlet for stating the first siphunculus is connected with the water outlet for the first water pump being arranged in cleaning liquid pool；
The cleaning liquid pool passes through the first water delivery device, the second water delivery device, third water delivery device and pond, degreasing respectively
Agent pond is connected with activating agent pond, and the concentration in the cleaning liquid pool equipped with pH value sensor and for detecting degreasing agent concentration passes
Sensor.
It advanced optimizes, further includes the heating device to cleaning liquid pool cleaning liquid inside heating, the cleaning liquid pool is equipped with temperature
Spend sensor.
It advanced optimizes, the first liquid level sensor is equipped in the cleaning liquid pool, first water delivery device includes second
One end of siphunculus and the second water pump, second siphunculus is connected with cleaning liquid pool, and the other end is connected by the second water pump and pond
It is logical.
It advanced optimizes, second water delivery device includes third siphunculus and third water pump, one end of the third siphunculus
It is connected with cleaning liquid pool, the other end is connected to by one end third water pump with degreasing agent pond；
The third water delivery device includes four-way pipe and the 4th water pump, one end and the cleaning liquid pool phase of the four-way pipe
Connection, the other end are connected to by the 4th water pump of one end with activating agent pond.
It advanced optimizes, pressure sensor, the pressure is equipped on first siphunculus, third siphunculus and four-way pipe
Sensor and alarm are electrically connected.
It advanced optimizes, the second liquid level sensor is equipped in the degreasing agent pond.
It advanced optimizes, third liquid level sensor is equipped in the activating agent pond.
Beneficial effects of the present invention: the electrophoresis part to degreasing is hung in spray chamber, and the first water pump of starting extracts cleaning
Cleaning solution in pond sprays workpiece by spray head, removes the grease on workpiece, and cleaning solution passes through spray chamber bottom again
Conduit pass back into cleaning liquid pool, have structure it is simple, the advantages of can be recycled；PH value is provided in cleaning liquid pool simultaneously
Sensor and concentration sensor for detecting degreasing agent concentration, the concentration of Real-time Feedback degreasing agent and surfactant are convenient for
Cleaning solution is adjusted in time, improves the degreasing quality of workpiece.
Detailed description of the invention
The present invention is further described with embodiment with reference to the accompanying drawing.
Fig. 1 is the structural schematic diagram of electrophoresis part degreasing spray system of the present invention.
Specific embodiment
Electrophoresis part degreasing spray system as shown in Figure 1, including spray chamber 1 and cleaning liquid pool 2, spray chamber 1 are located at cleaning
The bottom of the top of liquid pool 2, spray chamber 1 is connected to by conduit with cleaning liquid pool 2；
The roof of spray chamber 1 is equipped with the suspension arrangement 11 for hanging electrophoresis part 3, and the inner wall of spray chamber 1 is equipped with several sprays
Head is drenched, towards the center of spray chamber, each spray head 12 is communicated with the first siphunculus 13 spout of each spray head 12, and first is logical
The water inlet of pipe 13 is connected with the water outlet for the first water pump 21 being arranged in cleaning liquid pool 2；
Liquid pool 2 is cleaned respectively by the first water delivery device, the second water delivery device, third water delivery device and pond 4, degreasing agent
Pond 5 is connected with activating agent pond 6, and the concentration in cleaning liquid pool 2 equipped with pH value sensor 22 and for detecting degreasing agent concentration passes
Sensor 23.
Electrophoresis part to degreasing is hung in spray chamber, the cleaning solution that the first water pump of starting extracts in service sink passes through spray
Leaching head sprays workpiece, removes the grease on workpiece, and the conduit that cleaning solution passes through spray chamber bottom again passes back into cleaning solution
Pond has structure simple, the advantages of can be recycled；
PH value sensor is provided in cleaning liquid pool and the concentration sensor for detecting degreasing agent concentration simultaneously, in real time
The concentration of feedback degreasing agent and surfactant improves the degreasing quality of workpiece convenient for cleaning solution is adjusted in time.PH value
Sensor can detecte the variation of pH value in cleaning solution, and then reflect the concentration of surfactant.
It further include the heating device to cleaning 2 cleaning liquid inside of liquid pool heating, cleaning liquid pool 2 is equipped with temperature sensor 25.Table
For face activating agent when suitable temperature, degreasing effect is relatively good, when temperature sensor 25 monitors that temperature lower than 30 DEG C, opens
Dynamic heating device heats cleaning solution, is heated to 40-50 DEG C of stopping heating, improves the degreasing effect of cleaning solution.
It cleans and is equipped with the first liquid level sensor 24 in liquid pool 2, the first water delivery device includes the second siphunculus 71 and the second water pump
72, one end of the second siphunculus 71 is connected with cleaning liquid pool 2, and the other end is connected to by the second water pump 72 with pond 4.When the first liquid
It when level sensor 24 monitors that the liquid level of cleaning liquid pool 2 reduces, carries out, the second water pump 72 of starting is supplemented to cleaning liquid pool 2
Water.
Second water delivery device includes third siphunculus 73 and third water pump 74, one end and cleaning 2 phase of liquid pool of third siphunculus 73
Connection, the other end are connected to by one end third water pump 74 with degreasing agent pond 5；
When concentration sensor 23 monitors the concentration of degreasing agent lower than 10%, start third water pump 74 to cleaning solution
Degreasing agent is added in pond 2, stops addition when the concentration of degreasing agent is to 14%.
Third water delivery device includes four-way pipe 75 and the 4th water pump 76, one end and cleaning 2 phase of liquid pool of four-way pipe 75
Connection, the other end are connected to by the 4th water pump 76 of one end with activating agent pond 6.
When pH value sensor monitors the variation of the PH in cleaning solution, by the concentration of surfactant is calculated,
When the concentration of surfactant is lower than 10%, the 4th water pump 76 of starting adds surfactant, the concentration of surfactant
The 4th water pump 76 is closed when to 14%, stops addition.
Pressure sensor, pressure sensor and alarm are equipped on first siphunculus 13, third siphunculus 73 and four-way pipe 75
Device is electrically connected.For close cleaning solution prolonged use, there are many impurity in cleaning solution, asking for siphunculus blocking often occur
Topic illustrates that pipeline blocks, needs to stop working when pressure sensor monitoring is bigger in time to pressure, to pipeline into
Row cleaning.
Further, the second liquid level sensor 51 is equipped in degreasing agent pond 5.
Further, third liquid level sensor 61 is equipped in activating agent pond 6.
Certainly, the invention is not limited to above embodiment, those skilled in the art are without prejudice to the present invention
Equivalent deformation or replacement can be also made under the premise of spirit, these equivalent variation or replacement are all contained in the claim of this application
In limited range.
Claims (7)
1. a kind of electrophoresis part degreasing spray system, it is characterised in that: including spray chamber (1) and cleaning liquid pool (2), the spray chamber
(1) it is located at the top of cleaning liquid pool (2), the bottom of the spray chamber (1) is connected to by conduit with cleaning liquid pool (2)；
The roof of the spray chamber (1) is equipped with suspension arrangement (11) for hanging electrophoresis part (3), the spray chamber (1) it is interior
Wall is equipped with several spray heads, and the spout of each spray head (12) is towards the center of spray chamber, each spray head (12)
It is connected with the first siphunculus (13), first water of the water inlet and setting of first siphunculus (13) in cleaning liquid pool (2)
The water outlet of pump (21) is connected；
The cleaning liquid pool (2) respectively by the first water delivery device, the second water delivery device, third water delivery device and pond (4), take off
Rouge agent pond (5) is connected with activating agent pond (6), is equipped in the cleaning liquid pool (2) pH value sensor (22) and de- for detecting
The concentration sensor (23) of rouge agent concentration.
2. electrophoresis part degreasing spray system according to claim 1, it is characterised in that: further include in cleaning liquid pool (2)
The heating device of cleaning solution heating, the cleaning liquid pool (2) are equipped with temperature sensor (25).
3. electrophoresis part degreasing spray system according to claim 1, it is characterised in that: be equipped in the cleaning liquid pool (2)
First liquid level sensor (24), first water delivery device include the second siphunculus (71) and the second water pump (72), and described second is logical
The one end for managing (71) is connected with cleaning liquid pool (2), and the other end is connected to by the second water pump (72) with pond (4).
4. electrophoresis part degreasing spray system according to any one of claims 1 to 3, it is characterised in that: second water delivery
Device includes third siphunculus (73) and third water pump (74), and one end of the third siphunculus (73) is connected with cleaning liquid pool (2),
The other end is connected to by one end third water pump (74) with degreasing agent pond (5)；
The third water delivery device include four-way pipe (75) and the 4th water pump (76), one end of the four-way pipe (75) and clearly
Washing lotion pond (2) is connected, and the other end is connected to by the 4th water pump (76) of one end with activating agent pond (6).
5. electrophoresis part degreasing spray system according to claim 4, it is characterised in that: first siphunculus (13), third
Pressure sensor is equipped on siphunculus (73) and four-way pipe (75), the pressure sensor and alarm are electrically connected.
6. electrophoresis part degreasing spray system according to any one of claims 1 to 3, it is characterised in that: the degreasing agent pond
(5) the second liquid level sensor (51) are equipped in.
7. electrophoresis part degreasing spray system according to any one of claims 1 to 3, it is characterised in that: the activating agent pond
(6) third liquid level sensor (61) are equipped in.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811479454.6A CN109530300A (en) | 2018-12-05 | 2018-12-05 | A kind of electrophoresis part degreasing spray system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811479454.6A CN109530300A (en) | 2018-12-05 | 2018-12-05 | A kind of electrophoresis part degreasing spray system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109530300A true CN109530300A (en) | 2019-03-29 |
Family
ID=65853749
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811479454.6A Pending CN109530300A (en) | 2018-12-05 | 2018-12-05 | A kind of electrophoresis part degreasing spray system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109530300A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114632760A (en) * | 2022-03-01 | 2022-06-17 | 北京福田戴姆勒汽车有限公司 | Cleaning device for pretreatment electrophoresis system and pretreatment electrophoresis system |
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| CN102259101A (en) * | 2011-01-10 | 2011-11-30 | 无锡美誉金属复合新材料有限公司 | Spraying, degreasing and cleaning equipment |
| CN103008268A (en) * | 2012-06-21 | 2013-04-03 | 济南吉利汽车有限公司 | Method for pretreating automobile coating |
| CN103357560A (en) * | 2013-07-12 | 2013-10-23 | 武汉钢铁(集团)公司 | Coating pretreatment analog device with functions of tank leaching and sprinkling |
| CN205762791U (en) * | 2016-05-26 | 2016-12-07 | 宁波大学 | A kind of batch cleaning apparatus of chemical experiment glass container |
| CN205833445U (en) * | 2015-12-10 | 2016-12-28 | 天津七所高科技有限公司 | A kind of automatization green Coating Pretreatment system |
| CN206911809U (en) * | 2017-05-31 | 2018-01-23 | 橙果信息技术有限公司 | Spray cleaning system and automatic juice extractor |
| CN209597743U (en) * | 2018-12-05 | 2019-11-08 | 长沙瑞正涂装科技有限公司 | A kind of electrophoresis part degreasing spray system |
-
2018
- 2018-12-05 CN CN201811479454.6A patent/CN109530300A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2863281Y (en) * | 2005-12-22 | 2007-01-31 | 中国船舶重工集团公司第七二二研究所 | Cleaning equipment for work-piece |
| CN201552006U (en) * | 2009-11-23 | 2010-08-18 | 紫金矿业集团股份有限公司 | Activated charcoal pickler |
| CN201913058U (en) * | 2010-08-19 | 2011-08-03 | 浙江宇诚华尔涂装设备制造有限公司 | Pre-degreasing and degreasing spray tank device |
| CN102259101A (en) * | 2011-01-10 | 2011-11-30 | 无锡美誉金属复合新材料有限公司 | Spraying, degreasing and cleaning equipment |
| CN103008268A (en) * | 2012-06-21 | 2013-04-03 | 济南吉利汽车有限公司 | Method for pretreating automobile coating |
| CN103357560A (en) * | 2013-07-12 | 2013-10-23 | 武汉钢铁(集团)公司 | Coating pretreatment analog device with functions of tank leaching and sprinkling |
| CN205833445U (en) * | 2015-12-10 | 2016-12-28 | 天津七所高科技有限公司 | A kind of automatization green Coating Pretreatment system |
| CN205762791U (en) * | 2016-05-26 | 2016-12-07 | 宁波大学 | A kind of batch cleaning apparatus of chemical experiment glass container |
| CN206911809U (en) * | 2017-05-31 | 2018-01-23 | 橙果信息技术有限公司 | Spray cleaning system and automatic juice extractor |
| CN209597743U (en) * | 2018-12-05 | 2019-11-08 | 长沙瑞正涂装科技有限公司 | A kind of electrophoresis part degreasing spray system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114632760A (en) * | 2022-03-01 | 2022-06-17 | 北京福田戴姆勒汽车有限公司 | Cleaning device for pretreatment electrophoresis system and pretreatment electrophoresis system |
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