CN109527690A - Interlock common mode helmet energy management lining - Google Patents

Interlock common mode helmet energy management lining Download PDF

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Publication number
CN109527690A
CN109527690A CN201811086060.4A CN201811086060A CN109527690A CN 109527690 A CN109527690 A CN 109527690A CN 201811086060 A CN201811086060 A CN 201811086060A CN 109527690 A CN109527690 A CN 109527690A
Authority
CN
China
Prior art keywords
liner
lining
helmet
outer lining
energy management
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811086060.4A
Other languages
Chinese (zh)
Inventor
塞缪尔·J·谢弗
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bell Sports Inc
Original Assignee
Bell Sports Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bell Sports Inc filed Critical Bell Sports Inc
Publication of CN109527690A publication Critical patent/CN109527690A/en
Pending legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A42HEADWEAR
    • A42BHATS; HEAD COVERINGS
    • A42B3/00Helmets; Helmet covers ; Other protective head coverings
    • A42B3/04Parts, details or accessories of helmets
    • A42B3/10Linings
    • AHUMAN NECESSITIES
    • A42HEADWEAR
    • A42BHATS; HEAD COVERINGS
    • A42B3/00Helmets; Helmet covers ; Other protective head coverings
    • A42B3/04Parts, details or accessories of helmets
    • A42B3/06Impact-absorbing shells, e.g. of crash helmets
    • A42B3/062Impact-absorbing shells, e.g. of crash helmets with reinforcing means
    • A42B3/063Impact-absorbing shells, e.g. of crash helmets with reinforcing means using layered structures
    • AHUMAN NECESSITIES
    • A42HEADWEAR
    • A42BHATS; HEAD COVERINGS
    • A42B3/00Helmets; Helmet covers ; Other protective head coverings
    • A42B3/04Parts, details or accessories of helmets
    • A42B3/06Impact-absorbing shells, e.g. of crash helmets
    • A42B3/066Impact-absorbing shells, e.g. of crash helmets specially adapted for cycling helmets, e.g. for soft shelled helmets
    • AHUMAN NECESSITIES
    • A42HEADWEAR
    • A42BHATS; HEAD COVERINGS
    • A42B3/00Helmets; Helmet covers ; Other protective head coverings
    • A42B3/04Parts, details or accessories of helmets
    • A42B3/08Chin straps or similar retention devices
    • AHUMAN NECESSITIES
    • A42HEADWEAR
    • A42BHATS; HEAD COVERINGS
    • A42B3/00Helmets; Helmet covers ; Other protective head coverings
    • A42B3/04Parts, details or accessories of helmets
    • A42B3/10Linings
    • A42B3/12Cushioning devices
    • A42B3/125Cushioning devices with a padded structure, e.g. foam
    • AHUMAN NECESSITIES
    • A42HEADWEAR
    • A42BHATS; HEAD COVERINGS
    • A42B3/00Helmets; Helmet covers ; Other protective head coverings
    • A42B3/04Parts, details or accessories of helmets
    • A42B3/10Linings
    • A42B3/12Cushioning devices
    • A42B3/125Cushioning devices with a padded structure, e.g. foam
    • A42B3/128Cushioning devices with a padded structure, e.g. foam with zones of different density
    • AHUMAN NECESSITIES
    • A42HEADWEAR
    • A42CMANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
    • A42C2/00Manufacturing helmets by processes not otherwise provided for
    • A42C2/002In-mould forming

Abstract

The invention discloses a kind of helmet, the helmet includes helmet body, and the helmet body has the interior molding energy management lining of shell and the interior of shell.The interior molding energy management lining may include the liner of the first material and the outer lining of second material different from first material, have through at least one hole, inner surface, outer surface and the side for connecting the inner surface with the outer surface of the liner.The outer lining is formed around the liner, so that the outer lining passes through at least one described hole and at least two extensions in the side of the liner, to cover the major part of the outer surface and at least part of the inner surface, and both the liner and the outer lining are in the inside exposure of the interior molding energy management lining.

Description

Interlock common mode helmet energy management lining
Technical field
The various aspects of this document relate generally to the multiple helmet liners of assembling, and relate more specifically to include total molded energy Manage the helmet of lining and the method for assembling this helmet.
Background technique
Protective head tool and helmet tool have been widely used.Multiple linings are for providing comfort and protection.It is more in order to assemble The lining helmet, by the component of plastic components or pin etc that lining is glued together or tighten together, this needs additional Manufacture component and step.In addition, adhesive or secure component can at any time or use and deteriorate and lose it and keep lining Intensity together.Therefore, multiple linings are separated and are fallen apart.
Summary of the invention
According to one aspect of the disclosure, the helmet may include helmet body and coupled system, shell and interior of shell Interior molding energy management lining.Interior molding energy management lining may include expanded polypropylene (EPP) liner and expanded polystyrene (EPS) (EPS) outer lining, and have through at least one hole of liner, inner surface, outer surface and connect inner surface with outer surface Side.Outer lining can be formed around liner, so that outer lining at least one hole described in and at least two in the side of liner A extension, to cover the major part of outer surface and at least part of inner surface.Coupled system is arranged in interior molded energy pipe In reason lining and it is connected to helmet body.
Specific embodiment may include one or more features in following characteristics.One or more card columns pass through outer lining Outwardly extend.Liner and outer lining can be exposed in the inside that interior molded energy manages lining.Outer lining mechanically engages Liner, and do not have chemical bond.Outer lining extends at least partly around all sides of liner.
According on one side, interior molding energy management lining may include the liner and foaming polyphenyl of expanded polypropylene (EPP) The outer lining of ethylene (EPS).The liner of expanded polypropylene (EPP) can have through at least one hole, inner surface, the outer surface of liner And the side for connecting inner surface with outer surface.The outer lining of expanded polystyrene (EPS) (EPS) can be formed around liner, so that outer lining Across at least one described hole and at least two extensions in the side of liner, to cover the major part of outer surface and interior At least part on surface.
Specific embodiment may include one or more features in following characteristics.One or more card columns are passed through from liner The outwardly extension of outer lining.Liner and outer lining can be exposed in the inside that interior molded energy manages lining.Outer lining can be mechanical Ground engages liner, and does not have chemical bond.Outer lining can extend at least partly around all sides of liner.
According on one side, the method for assembling more lining helmets may include that the first material is injected into inner lining mould with shape At liner, liner is put into outer lining mold, and by second material different from the first material be injected into outer lining mold with Outer lining is formed around liner, wherein outer lining passes through at least one hole in liner and at least two in the side of liner prolong It stretches, to cover the major part of the outer surface of liner, and both outer lining and liner are in the interior molding energy including liner and outer lining Buret manages the inside exposure of lining.
Specific embodiment may include one or more features in following characteristics.First material can be expanded polypropylene (EPP), and the second material can be expanded polystyrene (EPS) (EPS).Liner may include outwardly extending card column, and inject second The step of material includes that the second material of injection makes outwardly extension of the card column across outer lining.
According on one side, the helmet may include helmet body, which has the internal model of shell and interior of shell Energy management lining processed, the interior molding energy management lining include the liner and different from the first material second of the first material The outer lining of material.Liner can have at least one hole through liner, inner surface, outer surface and connect inner surface and outer surface The side connect.Outer lining can be formed around liner so that outer lining pass through at least one described hole and in the side of liner extremely Few two extensions, to cover the major part of outer surface and at least part of inner surface, and including both liner and outer lining Molded energy manages the inside exposure of lining.
Specific embodiment may include one or more features in following characteristics.Coupled system is arranged in interior molded energy In management lining and it is connected to helmet body.First material can be EPP, and the second material can be EPS.Liner may include wearing Cross the one or more card columns of outer lining outwardly extended.Outer lining mechanically engages liner, and does not have chemical bond. Outer lining can extend at least partly around all sides of liner.
The various aspects and application of disclosure set forth herein are hereafter described in the drawings and detailed description.Unless special It does not point out, otherwise for those of ordinary skill in the field, word and phrase in specification and claims are intended to Provide its simply, commonly and habitually meaning.Inventor is fully recognized that, can voluntarily compile to dictionary as needed. As the voluntarily editor of dictionary, unless otherwise clearly stating, otherwise inventor is clearly in specification and right The simple and common meaning of term is used only in claim, illustrates the " special " fixed of the term conversely, then then further clarifying Justice and the difference for explaining itself and simple and common meaning.The present invention there is no be intended to use " special " define it is such clear Statement, the intention and hope of inventor are that simple, the simple and common meaning of term is applied to specification and claims In explanation.
Inventor is also aware that the Normal Criterion of English Grammar.Therefore, if be intended to by some way further to noun, art Language or phrase are characterized, provided or are reduced the scope, then according to the Normal Criterion of English Grammar, this class noun, term or phrase It will clearly include other adjective, descriptive term or other qualifiers.Simultaneously such adjective, description is not used in the present invention Property term or qualifier, it is intended that the technical staff of above-mentioned suitable application area provide the simple of this class noun, term or phrase and Common English meanings.
In addition, inventor fully understands 35U.S.C. § 112,The standard and application of 6 special provision.Therefore, specific Word used in embodiment or Detailed description of the invention or claims " function ", " method " or " step " is not intended to certain Mode shows to want to call 35U.S.C. § 112,6 special provision defines the present invention.On the contrary, if being intended to call 35U.S.C.§112,6 regulation defines the present invention, then claims will particularly and clearly state this definite phrase " method being used for ... " or " the step of being used for ... ", and also (" [be inserted into citation word " function " for executing that is, will state Function] function method "), and do not quote from any structure, material or the movement that this function is supported in such phrase.Cause This, even if when claims citation " method of the function for executing ... " or the step of " function " for executing ..., If claims have also quoted from any structure, material or the movement supported this method or step or execute the function, 35U.S.C. § 112 is never called in being clearly intended that for inventor,6 regulation.In addition, even if 35U.S.C. § 112,6 regulation It is called to define claimed aspect, be intended that these aspects were not limited in describing in preferred embodiments Specific structure, material or movement, but any and all execution are also comprised in alternate embodiment or the disclosure The structure of claimed function, material or movement or prior known described in the form of appearance or that develops later be used for Execute the equivalent structure, material or movement of claimed function.
In conjunction with specific embodiment and attached drawing and claims, above-mentioned and other aspects, features and advantages are for this The those of ordinary skill in field will be evident.
Detailed description of the invention
Various embodiments are described below in conjunction with attached drawing, in the accompanying drawings, similar label represents similar member Part, and:
Fig. 1 is the perspective view of more lining helmets;
Fig. 2 is the front perspective view of energy management lining;
Fig. 3 is the cross sectional side view of energy management lining shown in Fig. 2, and wherein outer lining is shown as transparent;
Fig. 4 is the cross sectional side view of energy management lining shown in Fig. 2, and wherein outer lining is shown as solid;
Fig. 5 is the flow chart for assembling the method for more lining helmets.
Specific embodiment
Although the disclosure includes a variety of various forms of embodiments, they are shown in the accompanying drawings and will be herein It is described in the specific embodiment of detailed description, it should be understood that the disclosure is construed as the act of the principle to disclosed method and system Example explanation, and embodiment shown in being not intended to for the extensive content of disclosed concept to be defined in.
Protective headgear and the helmet use in diversified application and across multiple industries, are included in amusement, sport Movement, track and field sports, building, mining, military defense and other in use, hurt user head and brain to prevent stopping loss.It can lead to It crosses the damage and injury prevented or mitigated such as under type to user: preventing hard objects, sharp objects or the two from directly connecing User head is touched, while absorbing, dispersing or otherwise manage the energy of the impact between object and user head.Beam Band or ribbon typically be used to allow user releasedly to dress their helmet, and ensure that the helmet is maintained at during impact On user head.
Protective headgear or the helmet can be used for slider, cyclist, gridder, hockey player, baseball Sportsman, lacrosse sportsman, polo player, scaler, automobile racing driver, motorcycle rider, off-road motorcycle racing car Any other entertainment or special of hand, snowboarders or other snow above or in aquathlete, chutist or sports Industry sportsman.The worker of operation (including but not limited to construction worker or is in other non-athletic users such as industry Other workers or personnel in dangerous work environment) it can equally benefit from protective head tool as described herein and for providing protection The system and method for head tool.
The helmet also acts as while being reduced to the maximum extent to movable interference and provides the effect of protection.The shape of the helmet Shape may be adapted to provide protection and comfort (for example, ventilation, size etc.) simultaneously.Some helmets are by two or more energy absorptions Body of material is made, and the shape that these main bodys are formed is difficult to realize in single moulded parts (if impossible).
It include protective casing according to the various embodiments and embodiment of the protective helmet of the disclosure.Protective casing can be by Energy absorbing material such as expanded polystyrene (EPS) (EPS), polyurathamc (EPU), expanded polystyrene (EPS) polyethylene mixture (EPO), expanded polypropylene (EPP) or other suitable materials are formed.Energy absorbing material can be used as rigid-shell helmet and such as skate Barrel head helmet, motorcycle helmet, the sport on snow helmet, football helmet, batting helmet, the catcher helmet or one of hockey helmet Point, and including the additional external protective casing outside or over protective casing is arranged in.In hard shell application, energy absorption material Material may include one or more layers EPP and provide greater flexibility.Alternatively, energy absorbing material can be the interior molding helmet such as certainly A part of the driving helmet or the helmet of riding.Outer shell such as one layer of punching press polyethylene terephthalate or polycarbonate shell Body may include on the outer surface of the protective casing of the helmet and being bonded directly to energy management lining.
Be envisioned for a part of this disclosure is to have more lining helmets of common mode energy management lining and assemble this The method of the kind helmet.
The helmet 100 includes helmet body 102 (Fig. 1).The helmet 100 may also include coupled system 400.Helmet body 102 is wrapped Include the interior molding or common mode energy management lining, energy absorption lining or shock resistance lining in shell 104 and shell 104 200.Coupled system 400 may be provided in interior molding energy management lining 200 and be connected to helmet body 102.
Interior molding energy management lining 200 includes liner 202 and outer lining 300 (Fig. 2 and Fig. 3).In Fig. 3,300 quilt of outer lining It is portrayed as the transparent structure to show liner 202.Liner 202 and outer lining 300 can be formed by molding.Liner 202 includes interior Surface 210, outer surface 212 and the side 214 for connecting inner surface 210 with outer surface 212.Liner 202 includes running through liner 202 at least one hole 208.Outer lining 300 can be around the formation of liner 202, so that outer lining 300 passes through hole 208 and surrounds liner 202 Side 214 at least two extensions, to cover the major part of outer surface 212 and at least part of inner surface 210.? In some embodiments, outer lining 300 extends at least partly around all sides 214 of liner 202.In some embodiments In, the exposure of inside 216 (Fig. 4) of both liner 202 and outer lining 300 in interior molded energy management lining 200.In Fig. 4, liner 202 are described with light gray, and outer lining 300 is described with dark gray.
Liner 202 is made of the first material.Outer lining 300 is made of the second material.First material and the second material can be different. First material and the second material can be for for managing any kind of material to the energy impact of the helmet 100.First material and Second material can be any kind of material that is expandable and being formed as bigger object in molding process.The material of prefoam Referred to as bead.For example, the first material or the second material can be EPS, EPP, EPU or EPO.In some embodiments, the first material Material is EPP, and the second material is EPS.
Liner may also include one or more card columns 204.In some embodiments, card column 204 passes through the outer of outer lining 300 Surface 302 extends outwardly.For example, as shown in Figure 2, it can be seen that the outer surface 302 that card column 204 passes through outer lining 300 extends outwardly.This A little card columns can extend through the side (not shown) of outer lining from the side of liner.It is arrived when by the second material injection (usually with high speed) When in outer lining mold, these card columns facilitate the appropriate location being maintained at liner in outer lining mold.Can by other methods or Liner is maintained at the appropriate location in outer lining mold by structure (such as adhesive tape and loop fasteners).
In order to assemble more lining helmets, method 500 (Fig. 5) can be used.Method 500 includes that the first material is injected into liner To form liner (502) in mold, liner is put into outer lining mold (504), and by second material different from the first material Material is injected into outer lining mold to form outer lining (506) around liner.It may pass through in liner extremely by the outer lining that method 500 is formed A few hole simultaneously extends around at least two sides of liner, to cover the major part of the outer surface of liner, and liner and Both outer linings are including the inside exposure of the interior molding energy management lining of liner and outer lining.In some embodiments, first Material is EPP, and the second material is EPS.In some embodiments, liner includes outwardly extending one or more cards Column, and injecting the second material further includes the second material of injection, so that card column passes through the outwardly extension of outer lining.
When liner and outer lining are made of different materials (such as with different densities or chemical substance), both materials can It keeps separation and is heated during molding and is not formed chemical bond by pressure.The hole 208 of liner 202 allows the second material of outer lining Material is flowed therethrough and is accumulated on the inner surface 210 of liner 202 (Fig. 3 and Fig. 4).Therefore, liner is surrounded during molding 202, it passes through the liner and forms outer lining 300 below the liner, and pass through mechanical force for the two linings 202 and 300 It locks or is tightly engaged into and keeps together.It does not need additional manufacture component or the lining in energy management lining is maintained at by step Together.Since the lining in energy management lining is common mode system, compared with those of manufacturing the helmet with conventional method, with More lining helmets made of this mode are also more compact and lighter.In addition, the design (geometry of such as lining) of lining is no It is limited by the secure component for securing it within together, thus provides bigger design freedom.
The disclosure, its aspect and specific implementation are not only restricted to specific components disclosed herein or assembly program.This field Multiple appendix that the known method with the expected helmet, common mode energy management lining and the more lining helmets of assembling is consistent Part and assembly program are used together with the specific implementation of the device and method in the disclosure will be apparent.In above description In the case where the specific specific implementation for referring to protective helmet, it should be apparent that in the feelings for not departing from essence of the invention A variety of modifications can be carried out under condition, and these specific implementations can be applied to other protective helmets.Therefore, presently disclosed tool Body implementation be considered as in all fields it is illustrative rather than restrictive, scope of the disclosure by the appended claims and Non- description above is pointed out.All changes in the equivalent meaning and scope of specification, which are intended to, to be covered by wherein.Therefore, For example, although disclosing the specific helmet, common mode energy management lining and the method for assembling the helmet, such device, side Method and implement component may include can be used it is known in the art be used for and the helmet, common mode energy management lining and assembling the helmet Method expected the operation such device, method and any shape for implementing component etc., size, pattern, type, type that are consistent Number, version, classification, grade, measurement, concentration, material, quantity etc..
Word " exemplary ", " example " or their various forms serve as example, example or citing for indicating herein Explanation.Any aspect or design for being described herein as " exemplary " or " example " are not necessarily to be construed as being preferred or better than other Aspect or design.Further it is provided that example is only for purposes of clarity and understanding, to be not intended to and limit or constrain in any way The open theme or relevant portion of the disclosure.It should be appreciated that originally can present with different range a large amount of additional or alternative shows Example, but be omitted for brevity.

Claims (19)

1. a kind of helmet, comprising:
Helmet body, the helmet body have the interior molding energy management lining of shell and the interior of shell, wherein institute Stating interior molding energy management lining includes:
The liner of expanded polypropylene (EPP), the liner of the expanded polypropylene have at least one hole through the liner, interior Surface, outer surface and the side for connecting the inner surface with the outer surface;And
The outer lining of the outer lining of expanded polystyrene (EPS) (EPS), the expanded polystyrene (EPS) is formed around the liner, so that described outer It serves as a contrast across at least one described hole and at least two extensions in the side of the liner, to cover the appearance At least part of the major part in face and the inner surface;And
Coupled system, the coupled system are arranged in the interior molding energy management lining and are connected to the helmet master Body.
2. the helmet according to claim 1, wherein the liner includes across outwardly prolonging described in the outer lining The one or more card columns stretched.
3. the helmet according to claim 1, wherein both the liner and the outer lining are in the interior molding energy management The inside exposure of lining.
4. the helmet according to claim 1 wherein the outer lining is mechanically engaged the liner, and does not have chemistry Key.
5. the helmet according to claim 1, wherein all sides of the outer lining at least partly around the liner Face extends.
6. moulding energy management lining in a kind of, comprising:
The liner of expanded polypropylene (EPP), the liner of the expanded polypropylene have at least one hole through the liner, interior Surface, outer surface and the side for connecting the inner surface with the outer surface;And
The outer lining of the outer lining of expanded polystyrene (EPS) (EPS), the expanded polystyrene (EPS) is formed around the liner, so that described outer It serves as a contrast across at least one described hole and at least two extensions in the side of the liner, to cover the appearance At least part of the major part in face and the inner surface.
7. interior molding energy management lining according to claim 6, wherein the liner includes the institute across the outer lining State the one or more card columns outwardly extended.
8. interior molding energy management lining according to claim 6, wherein both the liner and the outer lining are described The inside exposure of interior molding energy management lining.
9. interior molding energy management lining according to claim 6, wherein the outer lining is mechanically engaged the liner, and And do not have chemical bond.
10. interior molding energy management lining according to claim 6, wherein the outer lining is at least partly around described interior All sides of lining extend.
11. a kind of method for assembling more lining helmets, comprising:
First material is injected into inner lining mould to form liner;
The liner is put into outer lining mold;And
Second material different from first material is injected into the outer lining mold to form outer lining around the liner;
Wherein the outer lining passes through at least one hole in the liner and at least two in the side of the liner prolong It stretches, to cover the major part of the outer surface of the liner, and both the outer lining and the liner are including the liner With the inside exposure of the interior molding energy management lining of the outer lining.
12. according to the method for claim 11, wherein first material is expanded polypropylene (EPP), and described the Two materials are expanded polystyrene (EPS) (EPS).
13. according to the method for claim 11, wherein the liner includes outwardly extending card column, and injecting the second material The step of material includes the outwardly extension injected second material and the card column is made to pass through the outer lining.
14. a kind of helmet, comprising:
Helmet body, the helmet body have the interior molding energy management lining of shell and the interior of shell, wherein institute Stating interior molding energy management lining includes:
The liner of first material, the liner of first material have at least one hole through the liner, inner surface, appearance Face and the side for connecting the inner surface with the outer surface, and
The outer lining of the outer lining of second material different from first material, second material is formed around the liner, is made It obtains the outer lining and passes through at least one described hole and at least two extensions in the side of the liner, to cover At least part of the major part of the outer surface and the inner surface, and both the liner and the outer lining are described interior Molded energy manages the inside exposure of lining.
15. the helmet according to claim 14 further includes coupled system, the coupled system is arranged in the interior molding energy In buret reason lining and it is connected to the helmet body.
16. the helmet according to claim 14, wherein first material is EPP, and second material is EPS.
17. the helmet according to claim 14, wherein the liner include across described in the outer lining outwardly One or more card columns of extension.
18. the helmet according to claim 14 wherein the outer lining is mechanically engaged the liner, and does not have chemistry Key.
19. the helmet according to claim 14, wherein the outer lining is at least partly around all described of the liner Side extends.
CN201811086060.4A 2017-09-22 2018-09-18 Interlock common mode helmet energy management lining Pending CN109527690A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US15/713,517 US20190090574A1 (en) 2017-09-22 2017-09-22 Interlocking co-molded helmet energy management liner
US15/713,517 2017-09-22

Publications (1)

Publication Number Publication Date
CN109527690A true CN109527690A (en) 2019-03-29

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EP (1) EP3459376A1 (en)
CN (1) CN109527690A (en)

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Application publication date: 20190329