CN109527682B - Warp knitting machine special for single-needle bed 3D wig and using method - Google Patents
Warp knitting machine special for single-needle bed 3D wig and using method Download PDFInfo
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- CN109527682B CN109527682B CN201811345486.7A CN201811345486A CN109527682B CN 109527682 B CN109527682 B CN 109527682B CN 201811345486 A CN201811345486 A CN 201811345486A CN 109527682 B CN109527682 B CN 109527682B
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- 238000009940 knitting Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000005520 cutting process Methods 0.000 claims abstract description 31
- 239000004744 fabric Substances 0.000 claims abstract description 31
- 238000012545 processing Methods 0.000 claims abstract description 8
- 238000009826 distribution Methods 0.000 claims abstract description 4
- 230000008569 process Effects 0.000 claims abstract description 4
- 210000004209 hair Anatomy 0.000 claims description 66
- 239000011664 nicotinic acid Substances 0.000 claims description 28
- 238000009941 weaving Methods 0.000 claims description 15
- 238000013461 design Methods 0.000 claims description 4
- 210000004556 brain Anatomy 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 3
- 210000001061 forehead Anatomy 0.000 claims description 3
- 210000003128 head Anatomy 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 238000003698 laser cutting Methods 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 description 44
- 230000007246 mechanism Effects 0.000 description 34
- 238000004519 manufacturing process Methods 0.000 description 10
- 210000004709 eyebrow Anatomy 0.000 description 4
- 238000011161 development Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41G—ARTIFICIAL FLOWERS; WIGS; MASKS; FEATHERS
- A41G3/00—Wigs
- A41G3/0075—Methods and machines for making wigs
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B23/00—Flat warp knitting machines
- D04B23/06—Flat warp knitting machines for producing fabrics consisting of, or incorporating, elastic threads
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B23/00—Flat warp knitting machines
- D04B23/08—Flat warp knitting machines with provision for incorporating pile threads
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B23/00—Flat warp knitting machines
- D04B23/16—Flat warp knitting machines specially adapted for producing fabrics, or article blanks, of particular form or configuration
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
- D04B27/10—Devices for supplying, feeding, or guiding threads to needles
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B27/00—Details of, or auxiliary devices incorporated in, warp knitting machines, restricted to machines of this kind
- D04B27/10—Devices for supplying, feeding, or guiding threads to needles
- D04B27/24—Thread guide bar assemblies
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/34—Devices for cutting knitted fabrics
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
- Knitting Machines (AREA)
Abstract
The invention discloses a warp knitting machine special for a single needle bed 3D wig and a using method, in particular to a warp knitting machine special for a single-face forming 3D wig with 2 times of width and length. And (4) synchronously cutting the wig ranks which are just woven according to the length and the distribution rule of the wig designed by laser. The equipment directly falls to form wig gray cloth for subsequent procedures to arrange and process into 3D wigs. The automatic control system is adopted, one device can be used for designing and processing a plurality of 3D wigs with double length specifications and forms, and the 3D wigs with ultra-long specifications and forms can be completed in a limited space, so that the number of required workers is greatly reduced, the requirements on the proficiency and quality of the workers are lowered, and the problems of low processing efficiency and high labor cost are solved.
Description
Technical Field
The invention relates to the field of fully-formed 3D elastic bionic hair products, and particularly discloses a warp knitting machine special for a single-needle bed 3D wig and a using method.
Background
The traditional wig is produced by fixing a hair-planting material on a net sleeve with a three-dimensional shape by manual hooking, weaving and knotting methods. However, the manual hair-planting efficiency is extremely low, about 2 ten thousand hair-planting works can be completed by a single person in about 10 days, defective products are easy to appear if the technology of workers is not skilled, the wages of skilled workers are high, the manual hair-planting work completely belongs to labor-intensive technical work, and the mode can not adapt to the rapid development requirements of modern industry gradually. At present, the traditional wig is limited by production equipment and production technology, mainly is manually processed, has various production procedures, wastes time and labor and has lower production efficiency. With the continuous development of science and technology, the living standard of people is continuously improved, and the demand for wigs is increasingly improved.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides the warp knitting machine special for the single-needle bed 3D wig and the using method, so that the elasticity and the air permeability of the knitted full-formed 3D bionic wig product are improved.
In order to solve the technical problems, the invention adopts the following technical scheme:
a single needle bar 3D wig special warp knitting machine is a warp knitting machine suitable for single-face forming of 2 times of width and length of a 3D wig, a wig base cloth net cover let-off device of the warp knitting machine comprises a wig base cloth net cover creel let-off unit and a wig base cloth net cover creel let-off unit, the wig base cloth net cover creel let-off unit is positioned above the wig base cloth net cover warp-off unit, the wig let-off device comprises a wig creel let-off unit and a wig creel let-off unit, and the wig creel let-off unit is positioned above the wig creel let-off unit; the wig let-off device is arranged above the wig base fabric net sleeve let-off device, the front needle bed and the rear needle bed of the warp knitting machine are respectively arranged on the front rack and the rear rack, the rack movement device comprises a motor, a lead screw and a guide rail, the front rack and the rear rack are arranged on the guide rail, the warp knitting machine further comprises a bionic fixed-length cutting device, and the bionic fixed-length cutting device is arranged on the upper portion of the wig creel.
The bionic fixed-length cutting device adopts a laser cutting device.
The rack moving device adjusts the distance between the racks along the guide rail under the action of the motor lead screw.
The using method of the warp knitting machine special for the single needle bed 3D wig comprises the following steps:
(1) guide bar configuration: the middle guide bar of the device comprises a hair guide bar, a ground guide bar and an elastic guide bar; the hair guide bar is in the middle; the ground guide bars are positioned at two sides of the hair guide bar; the elastic guide bars are positioned on both sides of the ground guide bar.
(2) Pitch configuration: the front and the rear frames are separated and can move relatively, and the frame moving device provides the frame with an adjustable space along the slide rail;
(3) preparing yarns: the yarns comprise hair, bottom yarns and elastic yarns, and the bottom yarns and the elastic yarns with corresponding fineness are selected according to different structures of the wig base fabric;
(4) weaving: the hair, the ground yarn and the elastic yarn respectively penetrate into a hair guide bar, a ground guide bar and an elastic guide bar, and a high-density stitch is formed at the edge positions of the forehead, the temple and the back of the brain according to the combination of the ground guide bar and the elastic guide bar at different positions of the wig, so that the wearing firmness of the wig is improved; the lower-density base fabric with the pattern structure is formed at other parts, so that the wig can be conveniently changed along with the head shape, and the hairs are woven once every two rows and are woven according to the density required by a client; while weaving the wig base fabric net cover, the needle bed swings back and forth through the swing arm to send the wig to the needle bed and the hook row, and the needle bed and the opposite hook row system weave the wig according to the design density and the needle method;
(5) modeling: the bionic fixed-length hair cutting device controls the weaving length of each row of hair, and the bionic fixed-length hair cutting device intelligently adjusts the rack to move on the sliding rail according to the fashion trend and the customer requirements, so that the length change of the woven hair of each comb is guaranteed, and the customer requirements and remote customization are met.
The bionic fixed-length hair cutting device cuts the wig ranks which are just woven according to the length and the distribution rule of the designed wig by adopting laser synchronously, and the direct cropping of the equipment forms wig gray cloth for the subsequent procedure to arrange and process into 3D wigs.
The invention has the beneficial effects that: the automatic control system is adopted, one device can be used for designing and processing a plurality of 3D wigs with double length specifications and forms, and the 3D wigs with ultra-long specifications and forms can be completed in a limited space, so that the number of required workers is greatly reduced, the requirements on the proficiency and quality of the workers are lowered, and the problems of low processing efficiency and high labor cost are solved. The invention relates to a warp knitting machine special for a single-needle bed 3D wig and a using method thereof, which can meet the knitting requirements of short hair, medium hair and long hair, can realize the knitting of dense and perforated jacquard base fabric imitated hair-growing products, and meet the functions of ventilating, perspiration and protection of the wig. The wig produced by the invention has good elasticity, can meet the weaving requirements of short hair, medium hair and long hair, and can realize the weaving of dense and jacquard base fabric bionic hair products. The fully-formed 3D bionic hair product with the length of more than 500mm can be woven, and the woven fully-formed 3D bionic hair product has excellent elasticity, air permeability, beautiful hair style and good wearability.
The technical principle can also be completed by a 3D weaving machine, a weft knitting machine and a crochet knitting machine.
Drawings
FIG. 1 is a simplified view of a single needle bed 3D warp knitting machine for wig, with front and rear frames 1, 1'; 2. a motor; 3. hooking a needle; 4. a lead screw; 5. a guide bar; 6. a yarn guide hook; 7. a guide rail.
Detailed Description
The present invention will be further described with reference to the following examples. It is to be understood that the following examples are illustrative only and are not intended to limit the scope of the invention, which is to be given numerous insubstantial modifications and adaptations by those skilled in the art based on the teachings set forth above.
Example 1
A single needle bar 3D wig special warp knitting machine is a warp knitting machine suitable for single-face forming of 2 times of width and length of a 3D wig, a wig base cloth net cover let-off device of the warp knitting machine comprises a wig base cloth net cover creel let-off unit and a wig base cloth net cover creel let-off unit, the wig base cloth net cover creel let-off unit is positioned above the wig base cloth net cover warp-off unit, the wig let-off device comprises a wig creel let-off unit and a wig creel let-off unit, and the wig creel let-off unit is positioned above the wig creel let-off unit; wig let-off mechanism is in wig backer net cover let-off mechanism top, the front and back needle bed of tricot machine sets up respectively on preceding frame 1 and back frame 1', and frame telecontrol equipment includes motor 2, lead screw 4 and guide rail 7, and the front and back frame setting is on the guide rail, the tricot machine still includes bionical fixed length cutting device, bionical fixed length cutting device sets up on wig creel upper portion, bionical fixed length cutting device adopts the laser to cut the device, frame telecontrol equipment gives the frame under the motor lead screw effect and follows guide rail adjustment interval.
The using method of the warp knitting machine special for the single needle bed 3D wig comprises the following steps:
(1) guide bar configuration: the middle guide bar 5 of the device comprises a hair guide bar, a ground guide bar and an elastic guide bar; the hair guide bar is in the middle; the ground guide bars are positioned at two sides of the hair guide bar; the elastic guide bars are positioned on both sides of the ground guide bar.
(2) Pitch configuration: the front and the rear frames are separated and can move relatively, and the frame moving device provides the frame with an adjustable space along the slide rail;
(3) preparing yarns: the yarns comprise hair, bottom yarns and elastic yarns, and the bottom yarns and the elastic yarns with corresponding fineness are selected according to different structures of the wig base fabric;
(4) weaving: the hair, the ground yarn and the elastic yarn respectively penetrate into a hair guide bar, a ground guide bar and an elastic guide bar, and a high-density stitch is formed at the edge positions of the forehead, the temple and the back of the brain according to the combination of the ground guide bar and the elastic guide bar at different positions of the wig, so that the wearing firmness of the wig is improved; the lower-density base fabric with the pattern structure is formed at other parts, so that the wig can be conveniently changed along with the head shape, and the hairs are woven once every two rows and are woven according to the density required by a client; while weaving the wig base fabric net cover, the needle bed swings back and forth through the swing arm to send the wig to the needle bed and the hook row, and the needle bed and the opposite hook row system weave the wig according to the design density and the needle method;
(5) modeling: the bionic fixed-length hair cutting device is used for controlling the weaving length of each line of hair, the bionic fixed-length hair cutting device moves on the sliding rail according to the popular trend and the intelligent adjustment frame of customer requirements, the change of the hair length of each comb is guaranteed, the customer requirements and remote customization are met, the bionic fixed-length hair cutting device adopts laser to cut the wig lines and rows which are just woven synchronously according to the design wig length and the distribution rule, and the direct cropping of equipment forms wig gray cloth for the subsequent procedures to arrange and process into 3D wigs.
Example 2
The bionic fixed-length hair cutting device intelligently adjusts the rack to move on the sliding rail according to the fashion trend and the customer requirements, ensures that the length of the woven hair of each comb is changed, and meets the customer requirements and the order of remotely customizing the 35 cm-length wig headgear. The frame moving device gives a motor moving signal to adjust the rotation of the lead screw, and the distance between the front frame and the rear frame is adjusted along the slide rail. Synchronously drives each part of the knitting device to perform knitting movement through each transmission mechanism in the transmission device. The loop forming device and the guide bar device are arranged on the front and the back frames, and the transmission device (the transmission device comprises a front needle bed transmission mechanism, a back needle bed transmission mechanism, a front sinker bed transmission mechanism, a back sinker bed transmission mechanism, a front knocking-over transmission mechanism, a back knocking-over transmission mechanism and a guide bar cradle upper swing transmission mechanism) on the frames below the front and the back swing shafts moves coordinately to manufacture Liuhai, hair setting, back hair and the like. And cutting off the hair bionic fixed-length cutting device every weaving line to finish the manufacture of the set wig headgear.
Example 3
The bionic fixed-length hair cutting device intelligently adjusts the rack to move on the sliding rail according to the fashion trend and the customer requirements, ensures that the length of the woven hair of each comb is changed, and meets the customer requirements and the order of remotely customizing the 45 cm-length wig hairpiece. The frame moving device gives a motor moving signal to adjust the rotation of the lead screw, and the distance between the front frame and the rear frame is adjusted along the slide rail. Synchronously drives each part of the knitting device to perform knitting movement through each transmission mechanism in the transmission device. The loop forming device and the guide bar device are arranged on the front and the back frames, and the transmission device (the transmission device comprises a front needle bed transmission mechanism, a back needle bed transmission mechanism, a front sinker bed transmission mechanism, a back sinker bed transmission mechanism, a front knocking-over transmission mechanism, a back knocking-over transmission mechanism and a guide bar cradle upper swing transmission mechanism) on the frames below the front and the back swing shafts moves coordinately to manufacture Liuhai, hair setting, back hair and the like. And cutting off the hair bionic fixed-length cutting device every weaving line to finish the manufacture of the set wig hair piece.
Example 4
The bionic fixed-length hair cutting device intelligently adjusts the rack to move on the sliding rail according to the fashion trend and the customer requirements, ensures that the length of the hair woven by each comb is changed, and meets the customer requirements and remotely customizes an order of a 15 cm long artificial beard. The frame moving device gives a motor moving signal to adjust the rotation of the lead screw, and the distance between the front frame and the rear frame is adjusted along the slide rail. Synchronously drives each part of the knitting device to perform knitting movement through each transmission mechanism in the transmission device. The front and back frame loop forming device and the guide bar device, the frame transmission device (the transmission device comprises a front needle bed transmission mechanism, a back needle bed transmission mechanism, a front sinker bed transmission mechanism, a back sinker bed transmission mechanism, a front loop removing transmission mechanism, a back loop removing transmission mechanism and a guide bar cradle upper swing transmission mechanism) under the front and back swing shafts move coordinately to make the hair under the nose, temples, lips and chin. And cutting off the hair bionic fixed-length cutting device every time the hair is woven into one line to finish the manufacture of the set artificial beard.
Example 5
The bionic fixed-length hair cutting device intelligently adjusts the rack to move on the sliding rail according to the fashion trend and the customer requirements, ensures that the length of the hair woven by each comb is changed, and meets the customer requirements and the order of remotely customizing the long false eyebrows of 3 cm. The frame moving device gives a motor moving signal to adjust the rotation of the lead screw, and the distance between the front frame and the rear frame is adjusted along the slide rail. Synchronously drives each part of the knitting device to perform knitting movement through each transmission mechanism in the transmission device. The upper parts of the eyebrow peak and the eyebrow bay are manufactured by the coordinated movement of a looping device and a guide bar device on the front and the back frames and a transmission device on the frames (the transmission device comprises a front needle bed transmission mechanism, a back needle bed transmission mechanism, a front sinker bed transmission mechanism, a back sinker bed transmission mechanism, a front knocking-over transmission mechanism, a back knocking-over transmission mechanism and an upper swing transmission mechanism of a guide bar cradle) below the front and the back swing shafts. And cutting off the hair bionic fixed-length cutting device every time the user weaves one line to finish the manufacture of the set false eyebrow.
The foregoing shows and describes the general principles and features of the present invention, together with the advantages thereof. It will be appreciated by those skilled in the art that the present invention is not limited to the above embodiments, and that the technical principles can also be implemented with 3D looms, weft knitting machines, crochet machines. The foregoing embodiments and description have been provided merely to illustrate the principles of the invention and various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. The use method of the warp knitting machine special for the single-needle bed 3D wig and suitable for single-side forming of 2 times of processing width length is characterized by comprising the following steps:
(1) guide bar configuration: the middle guide bar of the device comprises a hair guide bar, a ground guide bar and an elastic guide bar; the hair guide bar is in the middle; the ground guide bars are positioned at two sides of the hair guide bar; the elastic guide bars are positioned at both sides of the ground guide bar;
(2) pitch configuration: the front and the rear frames are separated and can move relatively, and the frame moving device provides the frame with an adjustable space along the slide rail;
(3) preparing yarns: the yarns comprise hair, bottom yarns and elastic yarns, and the bottom yarns and the elastic yarns with corresponding fineness are selected according to different structures of the wig base fabric;
(4) weaving: the hair, the ground yarn and the elastic yarn respectively penetrate into a hair guide bar, a ground guide bar and an elastic guide bar, and a high-density stitch is formed at the edge positions of the forehead, the temple and the back of the brain according to the combination of the ground guide bar and the elastic guide bar at different positions of the wig, so that the wearing firmness of the wig is improved; the lower-density base fabric with the pattern structure is formed at other parts, so that the wig can be conveniently changed along with the head shape, and the hairs are woven once every two rows and are woven according to the density required by a client; while weaving the wig base fabric net cover, the needle bed swings back and forth through the swing arm to send the wig to the needle bed and the hook row, and the needle bed and the opposite hook row system weave the wig according to the design density and the needle method;
(5) modeling: the hair bionic fixed-length cutting device controls the weaving length of each row of hair, and the hair bionic fixed-length cutting device intelligently adjusts the rack to move on the sliding rail according to the fashion trend and the customer requirements, so that the length change of the woven hair of each comb is ensured, and the customer requirements and remote customization are met;
the single-needle bed 3D special warp knitting machine for the wig comprises a wig base cloth net cover creel let-off unit and a wig base cloth net cover creel let-off unit, wherein the wig base cloth net cover creel let-off unit is positioned above the wig base cloth net cover warp let-off unit; the wig let-off device is arranged above the wig base fabric net sleeve let-off device, the front needle bed and the rear needle bed of the warp knitting machine are respectively arranged on the front rack and the rear rack, the rack movement device comprises a motor, a lead screw and a guide rail, the front rack and the rear rack are arranged on the guide rail, the warp knitting machine further comprises a bionic fixed-length cutting device, and the bionic fixed-length cutting device is arranged on the upper portion of the wig creel.
2. The use method of the single needle bed 3D wig special warp knitting machine suitable for single-sided forming 2 times of the processing width length is characterized in that: the bionic fixed-length cutting device adopts a laser cutting device.
3. The use method of the single needle bed 3D wig special warp knitting machine suitable for single-sided forming 2 times of the processing width length is characterized in that: the rack moving device adjusts the distance between the racks along the guide rail under the action of the motor lead screw.
4. The use method of the single needle bed 3D wig special warp knitting machine suitable for single-sided forming 2 times of the processing width length is characterized in that: the bionic fixed-length hair cutting device cuts the wig ranks which are just woven according to the length and the distribution rule of the designed wig by adopting laser synchronously, and the direct cropping of the equipment forms wig gray cloth for the subsequent procedure to arrange and process into 3D wigs.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811345486.7A CN109527682B (en) | 2018-11-13 | 2018-11-13 | Warp knitting machine special for single-needle bed 3D wig and using method |
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| CN201811345486.7A CN109527682B (en) | 2018-11-13 | 2018-11-13 | Warp knitting machine special for single-needle bed 3D wig and using method |
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| CN109527682B true CN109527682B (en) | 2021-03-23 |
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| CN110080061B (en) * | 2019-05-21 | 2022-01-11 | 常州市首佳人造草坪科技有限公司 | Manufacturing method of high-low grass filament warp-knitted artificial lawn |
| CN110029553B (en) * | 2019-05-21 | 2021-07-20 | 常州市首佳人造草坪科技有限公司 | Manufacturing method of warp-knitted artificial skiing lawn |
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| CN2460537Y (en) * | 2000-06-20 | 2001-11-21 | 湖北迈亚股份有限公司 | Evasion lap jacquard device of tricot machine |
| CN203411749U (en) * | 2013-04-26 | 2014-01-29 | 常州市武进五洋纺织机械有限公司 | Warp feeding device for warp knitting machine |
| CN103225163A (en) * | 2013-04-26 | 2013-07-31 | 常州市武进五洋纺织机械有限公司 | Warp knitting machine suitable for knitting double-sided forming jacquard fabrics |
| CN103243474A (en) * | 2013-04-26 | 2013-08-14 | 常州市武进五洋纺织机械有限公司 | Let-off device of warp knitting machine |
| CN107956037A (en) * | 2017-12-14 | 2018-04-24 | 常熟市康家家纺科技有限公司 | A kind of 3D warp knits partition adjustable fabric, fabric formation process and tricot machine |
| CN108244732B (en) * | 2018-03-22 | 2020-05-01 | 中原工学院 | Intelligent 3D wig preparation method and equipment |
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