CN109521819A - A kind of intelligent industrial oil attemperation apparatus - Google Patents
A kind of intelligent industrial oil attemperation apparatus Download PDFInfo
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- CN109521819A CN109521819A CN201811211975.3A CN201811211975A CN109521819A CN 109521819 A CN109521819 A CN 109521819A CN 201811211975 A CN201811211975 A CN 201811211975A CN 109521819 A CN109521819 A CN 109521819A
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- 239000003921 oil Substances 0.000 title claims description 45
- 238000003860 storage Methods 0.000 claims abstract description 37
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 36
- 239000002994 raw material Substances 0.000 claims abstract description 27
- 239000007788 liquid Substances 0.000 claims abstract description 26
- 238000005516 engineering process Methods 0.000 claims abstract description 19
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 18
- 239000000203 mixture Substances 0.000 claims abstract description 12
- 238000010790 dilution Methods 0.000 claims abstract description 7
- 239000012895 dilution Substances 0.000 claims abstract description 7
- 238000004891 communication Methods 0.000 claims description 23
- 239000007789 gas Substances 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 7
- 238000012545 processing Methods 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 238000004458 analytical method Methods 0.000 claims description 4
- 230000003993 interaction Effects 0.000 claims description 4
- 238000002955 isolation Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000000376 reactant Substances 0.000 claims description 3
- 239000000523 sample Substances 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000035484 reaction time Effects 0.000 abstract description 2
- 238000012544 monitoring process Methods 0.000 abstract 1
- 230000005611 electricity Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010725 compressor oil Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 239000010727 cylinder oil Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012208 gear oil Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 239000010732 heat treating oil Substances 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000010736 steam turbine oil Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D27/00—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
- G05D27/02—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means
Abstract
The present invention discloses a kind of intelligent industry oil attemperation apparatus, including raw material storage tank, filter, reaction raw materials tank, thinning tank, dilution liquid storage tank, blender, Mixer pot, nitrogen storage tank, oil storage tank and intelligence control system composition；Device is provided with various digital sensing controllers on traditional equipment, utilizes modern technology of Internet of things, 4G/5G technology, automatic network-building, equipment operating data is real-time transmitted to data center, system is arranged various technical indicators and is precisely controlled operation automatically according to user demand；The reaction time is saved using the present invention and saves the energy again, substantially reduces production cost.Product quality and stability can be greatly improved simultaneously；Each technical information of production process can also be sent into Client handset end by APP technology, promote client to product quality monitoring and degree of belief, promote the occupation rate in market.
Description
Technical field
The present invention relates to a kind of industry oil attemperation apparatus, the in particular to reconciliation of the intelligent control in industry oil process for preparation
Device belongs to technical field of industrial automatic control.
Background technique:
Industrial ready-mixed oil abbreviation industry oil, mainly by lubrication oils, such as hydraulic oil, gear oil, steam turbine oil, compressor
Oil, refrigerator oil, transformer oil, pumping fluid, bearing oil, Metalworking fluid (liquid), anti-corrosive grease, cylinder oil, heat treating oil
With conduction oil etc..Wherein industrial lubricant is widely used in the mechanical equipment of all trades and professions, is the essential auxiliary oil of mechanical movement
One of, the superiority and inferiority of product quality directly affects the efficiency and service life of equipment；Existing industry reconciliation oil production process is most
Using traditional equipment, by manual hand manipulation, the product quality of production is able to satisfy the market demand really, but as China is from manufacture
Big country develops to manufacturing power, constantly develops more advanced equipment and meets growth requirement, and the industry of traditional equipment production is adjusted
It has been difficult meet the needs of advanced equipments of high grade and precision operation with oil.
In order to improve the technological deficiency of existing industrial ready-mixed oil production equipment, this project provides a kind of intelligent industry oil
Attemperation apparatus, device are provided with digital sensing controller using modern technology of Internet of things and 4G/5G technology on traditional equipment,
Various technical indicators can be set according to user demand, auto-controll operation is precisely controlled product quality whole process.This intelligence
The application of device greatly improves product quality and quality stability；Mass energy can be saved simultaneously, reduce production cost.Device
Client handset end can also be sent by relevant product information by APP technology, client is made to understand all technical letter at any time
Breath promotes client to the degree of belief of product quality, promotes the occupation rate in market.
Summary of the invention
The present invention provides a kind of intelligent industrial oil attemperation apparatus, including it is raw material storage tank, filter, reaction raw materials tank, dilute
Release tank, dilution liquid storage tank, blender, Mixer pot, nitrogen storage tank, oil storage tank and intelligence control system；The raw material storage tank is equipped with
2-5, store different feedstock oil；The raw material storage tank connects filter by pump adapter tube road, and stream is arranged on its pipeline
Sensing controler is measured, with controlling filter liquid level；Filter outlet is connect by pipeline with reaction raw materials tank；The reaction raw materials
Overflow port is arranged in the side wall upper part of tank body；The overflow port is connect by piping connection pipeline with raw material storage tank, anti-to control
Answer liquid level in head tank；The reaction raw materials tank base is connect by pump line with thinning tank, and thinning tank and dilution store up
Tank connection；The thinning tank accesses Mixer pot by pump line；The Mixer pot lower part oil outlet connects oil storage tank, fuel-displaced
Mouth setting flow sensing controller, to control oil tank level；The Mixer pot top is equipped with blender；The blender by
Stirring blade forms in speed regulating motor and the tank for passing through connecting shaft, and revolution speed sensing controller is arranged on speed regulating motor, with control
Blender revolving speed and time；The Mixer pot top is additionally provided with nitrogen inlet, and nitrogen inlet is connect with nitrogen storage tank, together
Gas flow/pressure sensing controller is set on Shi Qi pipeline, nitrogen air inflow and pressure in tank are controlled, for being precisely controlled
The isolation degree of reactant and air in tank guarantees that material is not contacted with air in Mixer pot, improves product quality；Described
Reaction temperature, concentration, liquid level sensing controller are also set up on Mixer pot, to control tank interior reaction temperature, concentration, liquid level；It is described
Intelligence control system by intelligent control platform system, flow sensing controller, revolution speed sensing controller, gas flow/pressure
Sensing controler, temperature, concentration, liquid level sensing controller composition；The sensing controler is by data acquisition module, channel radio
Believe module, execute control module composition；The data acquisition module by flow sensor, temperature sensor, concentration sensor,
Liquid level sensor, speed probe, gas flow/pressure sensor composition；The wireless communication module supports GPRS and short
Message dual-channel transmission data support multicenter data communication；There is the execution control module decoding, starting to execute function
Energy；Intelligent control process: by technology of Internet of things and 4G/5G technology automatic network-building, wireless quickly transmission；It is set by sensor acquisition
Standby operation data, data are sent to intelligent control platform, control platform, which calculates data, divides by module immediately by wireless communication
After analysis, execution module is sent data back to, intelligent accurate control operation is implemented by execution module.
The intelligent control platform system is equipped with wireless communication module, human-computer interaction module, data processing module；It is described
Human-computer interaction module operating parameter, the functions such as urgent manual control can be set；The data processing module by database,
Operating system composition；Module receives system data to the intelligent control platform by wireless communication, through data processing module, i.e.,
When transfer data to execution module, with realize be precisely controlled.
The flow sensing controller sets up separately on the pipeline that raw material storage tank pump connects filter, Mixer pot oiler and tune
With the oil outlet of tank lower part；The flow sensing controller is by flow sensor, wireless communication module, flow controller group
At；Flow sensing controller acquires data by flow sensor, and module is sent to intelligent control platform system by wireless communication,
Data are calculated and are analyzed by intelligent control platform system, and execution data are sent to flow controller implementation and are precisely controlled.
The revolution speed sensing controller is arranged on the blender on Mixer pot top；The revolving speed control subsystem by
Speed probe, time control sensor, wireless communication module, mixing control device composition；The revolution speed sensing controller is logical
Revolving speed, timer acquisition data are crossed, module is sent to intelligent control platform system, intelligent control platform by wireless communication
Data are calculated and are analyzed by system, will be executed data and are sent to stirring execution module, to control blender speed and time.
The gas flow sensing controler setting is sensed on Mixer pot and nitrogen storage tank pipeline by gas flow
Device, pressure sensor, wireless communication module, gas flow controller composition；The gas flow sensing controler is by gas
Data are acquired with pressure sensor, send data to intelligent control platform system, intelligent control platform through wireless communication module
Data are calculated and are analyzed by system, and execution data, which are sent to gas control actuator, makes tank to be precisely controlled nitrogen pressure in tank
The isolation of interior reactant and air improves product quality.
The temperature, concentration, liquid level sensing controller are arranged on Mixer pot top, by temperature, concentration and level sensing
Device, wireless communication module and temperature, concentration and liquid level execute controller composition；The temperature, concentration, level sensing control
Device acquires operation data by the sensor, is sent to intelligent control platform system, and intelligent control platform system is by data meter
Point counting analysis will execute data and be sent to temperature, concentration and Liquid level actuator, to be precisely controlled temperature in tank, concentration and liquid
Position.
The intelligent control platform system passes through technology of Internet of things and 4G/5G technology automatic network-building, wireless quickly transmission；
It can be connect simultaneously using APP technology with cell phone, realize mobile real-time control.
Beneficial effect of the invention is compared with prior art: flowing due to using to pass in and out material in reconciliation technique
Amount, mixing time, the temperature of reconciliation reaction, concentration, pressure key technique carry out intelligent accurate control, and the reaction time is made to be contracted
Short, the time for surveying reaction shortens 0.5 hour/kettle, saves 36 KWhs/ton of electricity consumption, 6 yuan/ton of equipment maintenance cost.I.e. every production
100 tons of lubricating oil can save the time 36 hours, economize on electricity 1900 degree, save 400 yuan of equipment maintenance cost, energy efficiency effect is bright
It is aobvious.
Detailed description of the invention
A kind of intelligent industrial oil attemperation apparatus schematic diagram of Fig. 1
Specific embodiment
As shown in Figure 1, a kind of intelligent industrial oil attemperation apparatus, including it is raw material storage tank 1, filter 2, reaction raw materials tank 3, dilute
Release tank 4, dilution liquid storage tank 41, blender 5, Mixer pot 6, nitrogen storage tank 7, oil storage tank 8 and intelligence control system；The raw material storage
Tank 1 is equipped with 2-5, stores different feedstock oil；The raw material storage tank 1 connects filter 2, filter 2 by pump adapter tube road
Outlet is connect by pipeline with reaction raw materials tank 3, while flow sensing controller 31 being arranged on its pipeline；The reaction raw materials
Overflow port 32 is arranged in the side wall upper part of 3 body of tank；The overflow port 32 is connect by piping connection pipeline with raw material storage tank 1, with
Control liquid level in tank；3 bottom of reaction raw materials tank is connect by pump line with thinning tank 4, thinning tank and dilution liquid storage tank
41 connections；The outlet of thinning tank 4 accesses Mixer pot 6 by pump line；6 oil outlet of Mixer pot connects oil storage tank 8,
Flow sensing controller 31 is arranged in oil outlet, to control oil tank level；；6 top of Mixer pot is equipped with blender 5；Institute
It states blender to connect speed regulating motor 51 with stirring blade in Mixer pot by connecting shaft, while setting turns on speed regulating motor 51
Fast sensing controler 52；The Mixer pot 6 is additionally provided with nitrogen inlet, and nitrogen inlet is connect with nitrogen storage tank 7, while
Gas flow/pressure sensor 71 is set on its pipeline；Reaction temperature, concentration, level sensing are set on the Mixer pot 6
Controller 61；The sensing controler is wirelessly quickly transmitted and intelligent by technology of Internet of things and 4G/5G technology automatic network-building
It is precisely controlled.Device can also send Client handset end for related data by APP technology, make client to product quality more
Understand and trust, extends volume growth.
Claims (7)
1. a kind of intelligent industrial oil attemperation apparatus, it is characterised in that including raw material storage tank (1), filter (2), reaction raw materials tank
(3), thinning tank (4), dilution liquid storage tank (41), blender (5), Mixer pot (6), nitrogen storage tank (7), oil storage tank (8) and intelligence
Control system；The raw material storage tank (1) is equipped with 2-5, stores different feedstock oil；The raw material storage tank (1) is connect by pump
Pipeline connects filter (2), and flow sensing controller (31) are arranged on its pipeline；Filter (2) outlet is by pipeline and instead
Head tank (3) are answered to connect；Overflow port is arranged in the side wall upper part of reaction raw materials tank (3) body；The overflow port passes through pipeline
Connecting line is connect with raw material storage tank (1)；Reaction raw materials tank (3) the body bottom is connect by pump line with thinning tank (4), is diluted
Tank (4) is connect with dilution liquid storage tank (41)；The thinning tank (4) accesses Mixer pot (6) by pump line；The Mixer pot
(6) flow sensing controller (31) are arranged in oil outlet, to control oil tank level in lower part oil outlet connection oil storage tank (8)；Institute
Mixer pot (6) top stated is equipped with blender (5)；The blender (5) passes through connecting shaft for speed regulating motor (51) and Mixer pot
Interior stirring blade connection, while revolution speed sensing controller (52) are set on speed regulating motor (51)；Described Mixer pot (6) top
It is additionally provided with nitrogen inlet, nitrogen inlet is connect with nitrogen storage tank (7), and gas flow/pressure sensing is arranged on its pipeline
Controller (71)；Reaction temperature, concentration, liquid level sensing controller (61) are also set up on the Mixer pot (6)；The intelligence
System be can control by intelligent control platform system, flow sensing controller, revolution speed sensing controller, gas flow sensing control
Device, temperature, concentration, liquid level sensing controller composition；Intelligent control process: intelligence control system passes through technology of Internet of things and 4G/
5G technology automatic network-building, wireless quickly transmission；Intelligence control system acquires equipment operating data by sensor, by wireless communication
Data are sent to intelligent control platform, after data are calculated analysis by control platform, by wireless communication by data by module immediately
Module sends back execution module, implements intelligent accurate control operation by execution module.
2. a kind of intelligent industrial oil attemperation apparatus as described in claim 1, the intelligent control platform system are equipped with wireless
Communication module, human-computer interaction module, data processing module；Operating parameter, urgent people can be set in the human-computer interaction module
The functions such as industry control；The data processing module is made of database, operating system；The intelligent control platform system is logical
It crosses wireless communication module reception system data and transfers data to execution module immediately through data processing module, it is accurate to realize
Control.
3. a kind of intelligent industrial oil attemperation apparatus as described in claim 1, the flow sensing controller (31) set up separately
Raw material storage tank (1) pump connects on the pipeline of filter (2), the oil outlet of Mixer pot (6) oiler and Mixer pot (6) lower part；Flow
Sensing controler (31) is made of flow sensor, wireless communication module, flow controller；The flow sensing controller
(31) data are acquired by flow sensor, module is sent to intelligent control platform system, intelligent control platform by wireless communication
Data are calculated and are analyzed by system, and execution data are sent to flow controller implementation and are precisely controlled.
4. a kind of intelligent industrial oil attemperation apparatus as described in claim 1, revolution speed sensing controller (52) setting exists
On the blender (5) on Mixer pot (6) top；The revolution speed sensing controller (52) is by speed probe, time control sensing
Device, wireless communication module, mixing control device composition；The revolution speed sensing controller (52) is adopted by revolving speed, timer
Collecting data, module is sent to intelligent control platform system by wireless communication, and data are calculated and analyzed by intelligent control platform system,
Data will be executed and be sent to stirring execution module, to control blender speed and time.
5. a kind of intelligent industrial oil attemperation apparatus as described in claim 1, the gas flow/pressure sensing controller
(71) setting is on Mixer pot (6) and nitrogen storage tank (7) pipeline, by gas flow sensor, pressure sensor, radio communication mold
Block, gas flow controller composition；Gas flow/the pressure sensing controller (71) is acquired by gas and pressure sensor
Data send data to intelligent control platform system through wireless communication module, and intelligent control platform system, which calculates data, divides
Analysis will execute data and be sent to gas control actuator, to be precisely controlled nitrogen pressure in tank, makes reactant and air in tank
Isolation improves product quality.
6. a kind of intelligent industrial oil attemperation apparatus as described in claim 1, the temperature, concentration, liquid level sensing controller
(61) it is arranged on Mixer pot (6) top, by temperature, concentration and liquid level sensor, wireless communication module and temperature, concentration and liquid
Position execution controller composition；The temperature, concentration, liquid level sensing controller (61) pass through the sensor acquisition operation number
According to being sent to intelligent control platform system, data are calculated and analyzed by intelligent control platform system, will be executed data and are sent to temperature
Degree, concentration and Liquid level actuator, to be precisely controlled temperature in tank, concentration and liquid level.
7. a kind of intelligent industrial oil attemperation apparatus as described in claim 1, the intelligent control platform system pass through Internet of Things
Network technology and 4G/5G technology automatic network-building, wireless quickly transmission；It can connect, realize with cell phone using APP technology simultaneously
Mobile real-time control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811211975.3A CN109521819A (en) | 2018-09-28 | 2018-09-28 | A kind of intelligent industrial oil attemperation apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811211975.3A CN109521819A (en) | 2018-09-28 | 2018-09-28 | A kind of intelligent industrial oil attemperation apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109521819A true CN109521819A (en) | 2019-03-26 |
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ID=65770578
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811211975.3A Pending CN109521819A (en) | 2018-09-28 | 2018-09-28 | A kind of intelligent industrial oil attemperation apparatus |
Country Status (1)
| Country | Link |
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| CN (1) | CN109521819A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101360700A (en) * | 2005-12-20 | 2009-02-04 | 雪佛龙美国公司 | Alkylation of oligomers to make superior lubricant or fuel blendstock |
| CN203065429U (en) * | 2013-01-31 | 2013-07-17 | 重庆戴文润滑油有限公司 | Automatically controlled lubricating oil blending system |
| CN203112788U (en) * | 2013-01-31 | 2013-08-07 | 重庆戴文润滑油有限公司 | Lubricant production system |
| WO2018129679A1 (en) * | 2017-01-11 | 2018-07-19 | 孙丽霞 | Intelligent air-mixed light hydrocarbon gas raw material tank |
-
2018
- 2018-09-28 CN CN201811211975.3A patent/CN109521819A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101360700A (en) * | 2005-12-20 | 2009-02-04 | 雪佛龙美国公司 | Alkylation of oligomers to make superior lubricant or fuel blendstock |
| CN203065429U (en) * | 2013-01-31 | 2013-07-17 | 重庆戴文润滑油有限公司 | Automatically controlled lubricating oil blending system |
| CN203112788U (en) * | 2013-01-31 | 2013-08-07 | 重庆戴文润滑油有限公司 | Lubricant production system |
| WO2018129679A1 (en) * | 2017-01-11 | 2018-07-19 | 孙丽霞 | Intelligent air-mixed light hydrocarbon gas raw material tank |
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Application publication date: 20190326 |