CN109521751A - A kind of nuclear power plant's key work center method failure mitigation method - Google Patents

A kind of nuclear power plant's key work center method failure mitigation method Download PDF

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Publication number
CN109521751A
CN109521751A CN201811236704.3A CN201811236704A CN109521751A CN 109521751 A CN109521751 A CN 109521751A CN 201811236704 A CN201811236704 A CN 201811236704A CN 109521751 A CN109521751 A CN 109521751A
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CN
China
Prior art keywords
work center
key work
equipment
center method
nuclear power
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Pending
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CN201811236704.3A
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Chinese (zh)
Inventor
王苗苗
关震
李建春
金艳俊
王俊
李志涛
姜向平
徐中
麻浩军
葛炼伟
文鹏辉
张元亮
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China Nuclear Power Co Ltd
CNNC Nuclear Power Operation Management Co Ltd
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China Nuclear Power Co Ltd
CNNC Nuclear Power Operation Management Co Ltd
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Application filed by China Nuclear Power Co Ltd, CNNC Nuclear Power Operation Management Co Ltd filed Critical China Nuclear Power Co Ltd
Priority to CN201811236704.3A priority Critical patent/CN109521751A/en
Publication of CN109521751A publication Critical patent/CN109521751A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0224Process history based detection method, e.g. whereby history implies the availability of large amounts of data

Abstract

The invention belongs to Nuclear Power Plant Equipment reliability management technical fields, and in particular to a kind of nuclear power plant's key work center method failure mitigation method.At this stage, nuclear power station shutdown shutdown event is caused by plant issue mostly, it is therefore desirable to be established an equipment dependability analysis and management platform, be carried out key-point management to key work center method.The method specifically includes following steps: Step 1: determining key work center method inventory according to Nuclear Power Plant Equipment principle of grading;Step 2: according to boundary demarcation component list;Step 3: identification key work center method;Step 4: carrying out the analysis of key work center method mitigation strategy for sensing unit;Step 5: mitigation strategy analysis result and corresponding correct action plan.The present invention alleviates key work center method failure, that is, is the reduction of and shuts down shutdown event, ensured the safe and reliable operation of nuclear power generating equipment.

Description

A kind of nuclear power plant's key work center method failure mitigation method
Technical field
The invention belongs to Nuclear Power Plant Equipment reliability management technical fields, and in particular to a kind of nuclear power plant pass based on ERDB The alleviation method of key sensitive equipment management.
Background technique
Nuclear power is a kind of cleaning, efficient, good modern energy.Ended for the end of the year 2017, China occupies generation building nuclear power quantity Boundary is the first.While improving the energy for the national economic development, safety more can not be ignored nuclear power.Nuclear power station is a height Complicated system.Nuclear safety requires to ensure that nuclear power station does not occur to make the reason of any technology, due to thinking with natural calamity At accident unacceptable radiological hazard is caused to staff, the public and environment, it is therefore necessary to reinforcement persistently keep core The safe and reliable operation in power station and equipment.
Between 2012-2013, Chinese Nuclear Power repeatedly organizes seminar to promote the reliability of Chinese Nuclear Power operating unit, passes through Analysis finds that the shutdown shutdown event due to caused by plant issue has accounted for the 87% of total event, people because and external event account for 13%;Since plant issue causes capability facfor penalty values average 2% or so.Therefore, National nuclear power Planning of China is by mentioning comprehensively Equipment reliability management is risen to improve the safety and reliability of unit.
It is operated for better support equipment reliability management system and operation flow, proposes to build by information-based means Vertical one equipment management reliability management basic database based on industry historical data and to run each power plant based on center real-time The dynamic data base of data establishes shared equipment dependability analysis and management platform, i.e. " Chinese Nuclear Power equipment reliability management Database (ERDB) " construction project.
Key work center method module is established based on ERDB platform, key work center method refers to that individual equipment failure can be led It sends a telegraph station shutdown, shutdown, drop power, the equipment that power fluctuates widely, abbreviation SPV equipment.Alleviate key work center method event Barrier is the reduction of and shuts down shutdown event, ensured the safe and reliable operation of nuclear power generating equipment.
Summary of the invention
The alleviation side for nuclear power plant's key work center method management failure based on ERDB that the purpose of the present invention is to provide a kind of Method alleviates key work center method, reduces the risk for shutting down shutdown, improves power station equipment reliability.
Technical scheme is as follows:
1. a kind of nuclear power plant's key work center method failure mitigation method, specifically comprises the following steps:
Step 1: determining key work center method inventory according to Nuclear Power Plant Equipment principle of grading:
Step 1.1 collects drawing, including system flow chart, electric hookup, instrument control logic chart;
Step 1.2 collects design document, including system design manual, Technical specification, design specification book;
Step 1.3 collects preventative maintenance history, enumerates the preventative maintenance project that statistics was done, and historical record is gone forward side by side Row is sorted out;
Step 1.4 collects defect maintenance history, enumerates and counts all corrective maintenance item that the equipment generated in recent years Mesh;
Step 1.5 collects inside and outside Experience Feedback, shuts down shutdown event description.
2. Step 2: according to boundary demarcation component list:
The boundary that step 2.1, SPV equipment sensing unit identify should include that the electrical control of SPV equipment itself, the equipment is returned Road, instrument measurement circuit, protective loop, interlock circuit, auxiliary system are part or all of;Specifically define side in accordance with the following methods Boundary:
(1) electric control loop component: generally assuming that control power supply and electrical source of power are all available, usually supply power supply Breaker be included in boundary, but bus is not included;
(2) instrument and the relevant circuit element of control: general entire instrument circuit is included in boundary, even if its output It may be sent to other than analysis boundary;
(3) ancillary system components: dedicated ancillary system components are generally all included in boundary, and other auxiliary systems such as press sky, It generally assumes that and is all available, consider only to consider that the solenoid valve of supply gas source is included in boundary when system boundary;
Step 2.2, according to identified analysis boundary, the component list in all boundaries is listed, even if the component is existing Device coding is also required to be included in the inventory and be analyzed again.
3. step 3: identification key work center method:
Step 3.1, the fault mode and trouble location for finding out crucial sensing unit;
Step 3.2, the bill of materials for forming key work center method;
Step 3.3, the sensing unit that the equipment is identified using the method for fault mode evaluation influence or fault tree.
4. Step 4: carrying out the analysis of key work center method mitigation strategy for sensing unit:
Step 4.1, operation are alleviated: operation mitigation strategy pays close attention to the operation of system or equipment;By changing operation side Formula, operation/administration Isolation Management, additional operation, which are intervened the risk of action reduction key work center method equipment fault or alleviated, closes The consequence of key sensitive equipment failure;
Step 4.2, maintenance are alleviated: the preventative maintenance strategy and maintenance instruction for paying close attention to key work center method improve; Examine that all potential fault modes of confirmation key work center method identification all have been subjected to assessment, while it is big to verify preventative maintenance Corresponding alleviation task is established in guiding principle as needed;
Step 4.3, isolation are alleviated: being physically isolated by scene setting, to prevent key work center method from accidentally being touched, steaming by personnel The hot environments such as vapour or fluid miss unanticipated action caused by spray and possible missile caused by leaking;By to crucial quick The inspection of device context actual state is felt to determine the Necessity and feasibility being physically isolated;
Step 4.4, technology are alleviated: according to identified failure or degradation mechanism, examining and improve performance monitoring scheme, such as shape State monitoring and prospective maintenance, routine test, operation inspection, maintenance personal and Facilities Engineer's inspection, As-found;If closed Key sensitive equipment risk fails to be effectively relieved by other mitigation strategies, or if can pass through a kind of economic, feasible design Change is permanent to eliminate key work center method risk, then considers design alteration.
5. Step 5: mitigation strategy analysis result and corresponding correct action plan:
Relevant departments are organized to be examined as needed by equipment management responsible department, corresponding item typing management of taking action is supported System carries out tracing management;There is the case where apparent performance degradation in SPV device fails, then examine SVP equipment again Mitigation strategy analysis.
Detailed description of the invention
Fig. 1 equipment alleviates process
Fig. 2 Fault Tree Analysis identifies component cooling pump sensing unit
Specific embodiment
The present invention will be described in detail in the following with reference to the drawings and specific embodiments:
Step 1 collects related data
Step 1.1, drawing, including system flow chart, electric hookup, instrument control logic chart;
Step 1.2, design document, including system design manual, Technical specification, design specification book etc.;
Step 1.3, preventative maintenance history, enumerate which preventative maintenance project was statistics did, and historical record simultaneously carries out Sort out;
Step 1.4, defect maintenance history are enumerated and count all corrective maintenance items that the equipment generated in recent years;
Step 1.5 collects inside and outside Experience Feedback, shuts down shutdown event description.
Step 2, according to boundary demarcation component list
The boundary that step 2.1, SPV equipment sensing unit identify should include that the electrical control of SPV equipment itself, the equipment is returned Road, instrument measurement circuit, protective loop, interlock circuit, auxiliary system are part or all of;Specifically define side in accordance with the following methods Boundary:
(1) electric control loop component: generally assume that control power supply and electrical source of power are all available.Usually supply power supply Breaker be included in boundary, but bus is not included;
(2) instrument and the relevant circuit element of control: general entire instrument circuit is included in boundary, even if its output It may be sent to other than analysis boundary;
(3) ancillary system components: dedicated ancillary system components are generally all included in boundary, other auxiliary systems (as empty in pressed) It generally assumes that and is all available, consider only to consider that the solenoid valve of supply gas source is included in boundary when system boundary.
Step 2.2, according to identified analysis boundary, the component list in all boundaries is listed, if the component is existing Device coding (being included in equipment management) is also required to be included in the inventory and be analyzed again.
Step 3, identification sensing unit
Step 3.1, according to failure mode and effect analysis as a result, finding out the sensing unit for leading to the equipment fault.
Step 3.1.1, modular construction, bonded block operating condition feature in systems and component fault mode: are directed to Theoretically existing fault mode determines the fault mode that component may occur, can for the fault mode of excessive small probability Without analysis.Do not consider to generate simultaneously during design, manufacture etc. due to component itself when the fault mode of equipment determines The genetic defects or deficiency left.For component itself there are genetic defects or deficiency, power plant should pass through repairing, replacement or change Etc. means eliminate these genetic defects or deficiency, rather than the component is managed by the susceptibility of lifting component.
Step 3.1.2, failure effect analysis (FEA): obtaining the possible fault mode of each component for analysis, analyzes and determines and is each Influence degree of the fault mode to the SPV functions of the equipments.
Step 3.1.3, according to the impact analysis of unit failure as a result, the result being classified in conjunction with the SPV functions of the equipments.
Step 3.2 finds out the sensing unit for leading to the equipment fault according to Fault Tree Analysis.Fault Tree Analysis It carries out sensing unit identification and is mainly used for logic control system.As shown in Figure 2.
Step 3.2.1 determines top event, such as shutdown, halt turbines, generator outage, transformer tripping, main pump tripping Deng.
Step 3.2.2 is listed and is threaded off caused by the trip signal for causing top event to occur, including malfunction, error signal.
Step 3.2.3 analyzes these trip signal Producing reasons, and analyses in depth layer by layer, until find it is replaceable most Small parts.Dual and multiple failure leads to top event, and there is a situation where not in SPV range.
Step 4, mitigation strategy analysis
It is eliminated, SPV failure risk can be reduced to extremely low by SPV.But due to cost or complexity can not in time, SPV is reasonably eliminated, then should just consider to take a possibility that SPV mitigation strategy is to reduce shutdown/shutdown.This mitigation strategy Method is alleviated in terms of technology, maintenance, operation, isolation four.
Step 4.1, technology are alleviated
Step 4.1.1, preventative maintenance is alleviated: describing to alleviate the prevention of component SPV fault mode generation by front Property maintenance task requirement compare outline task, producer ties up suggestion, existing PMT template in advance as the foundation compared with outline, For the modified content of the clear outline of comparing result.
Step 4.1.2, test after repairing: rear testing regulations is repaired in examination, it is ensured that is had specific acceptance criteria and is met component and sets Standby technical requirements form the correct action for repairing rear testing regulations modification if being unsatisfactory for.
Step 4.1.3, performance monitoring: whether there is performance monitoring means to find the fault mode in time, monitored as without if Means propose recommendation on improvement, clearly improvement content, including which file are modified, and the contents such as how to modify, if being related to change Change request please be describe.
Step 4.1.4, quality controls: the work that clear maintenance relevant to the SPV fault mode needs to pay close attention to Make content, the requirement including quality control aspect, there are data should be understood that control parameter and required value, such as tolerance, gap, torque Deng.It is compared with the quality requirement in maintenance instruction, confirms whether the acceptable quality level in quality planning process requires clear, and Whether meet with regulatory requirements (acceptance requirement), if do not met, proposes modification item.
Step 4.2, maintenance are alleviated
Step 4.2.1, maintenance instruction: whether analysis and maintence regulation prescribed requirement covers in outline to SPV fault mode Content is repaired, fills in " document is complete " if satisfaction, fills in that " content is not complete if being unsatisfactory for;For SPV fault mode Whether relevant maintenance needs specific maintenance acceptance index in inspection procedure specification, and whether maintenance standard is complete in regulation, Whether meet with the requirement of equipment or component, acceptance index such as: whether torque, gap, dimensional tolerance have defined, if met It then fills in and " meets the requirements, see regulation XXX ", " be unsatisfactory for requiring, require supplementation with XXXX ", if necessary if conditions are not met, filling in Modification is unified to rise version regulation.
Step 4.2.1, repair inspection: according to the performance monitoring of this equipment and component require, as maintenance inspection requirement, Can also rule of thumb, whether maintenance and inspection polling period content meets the requirements, and is such as unsatisfactory for requiring to rise version maintenance patrol record.
Step 4.3, operation are alleviated
Operation mitigation strategy pays close attention to the operation of system or equipment.By changing the method for operation, operation/administration isolated tube Reason, additional operation intervene the means such as action and reduce the risk of SPV equipment fault or alleviate the consequence of SPV failure.Disconnected component goes out When existing SPV fault mode, if having operation intervention means to carry out the prevention or alleviation of SPV consequence, such as without proposing modification fortune Professional etiquette journey.
Step 4.4, isolation are alleviated
Be physically isolated by scene setting, come prevent SPV equipment from accidentally being touched by personnel, the hot environments such as steam or fluid leakage Caused by accidentally unanticipated action etc. caused by spray and possible missile.This is needed by SPV device context actual state Inspection to determine the Necessity and feasibility being physically isolated.Be physically isolated to implement on existing utility as far as possible, such as by electric instrument Control cabinet door locking, room door locking etc. modes, if to increase additional entities isolation facility, should by design alteration process into Row assessment, has an adverse effect to equipment to avoid increased facility.
The triggering of step 5, mitigation strategy
There is the case where apparent performance degradation in SPV device fails, it is also necessary to examine that SVP equipment alleviates plan again Slightly analyze.
Implementation method of the invention is elaborated above in conjunction with embodiment, but the present invention is not limited to above-mentioned realities Example is applied, it within the knowledge of a person skilled in the art, can also be without departing from the purpose of the present invention Various changes can be made.The content that description in the present invention is not described in detail can use the prior art.

Claims (6)

1. a kind of nuclear power plant's key work center method failure mitigation method, characterized by the following steps:
Step 1: determining key work center method inventory according to Nuclear Power Plant Equipment principle of grading;
Step 2: according to boundary demarcation component list;
Step 3: identification key work center method;
Step 4: carrying out the analysis of key work center method mitigation strategy for sensing unit;
Step 5: mitigation strategy analysis result and corresponding correct action plan.
2. a kind of nuclear power plant's key work center method failure mitigation method as described in claim 1, it is characterised in that: the step Rapid one, specifically comprise the following steps:
Step 1.1 collects drawing, including system flow chart, electric hookup, instrument control logic chart;
Step 1.2 collects design document, including system design manual, Technical specification, design specification book;
Step 1.3 collects preventative maintenance history, enumerates the preventative maintenance project that statistics was done, and historical record is simultaneously returned Class;
Step 1.4 collects defect maintenance history, enumerates and counts all corrective maintenance items that the equipment generated in recent years;
Step 1.5 collects inside and outside Experience Feedback, shuts down shutdown event description.
3. a kind of nuclear power plant's key work center method failure mitigation method as described in claim 1, it is characterised in that: the step Rapid two, specifically comprise the following steps:
Step 2.1, SPV equipment sensing unit identification boundary should include SPV equipment itself, the equipment electric control loop, Instrument measurement circuit, protective loop, interlock circuit, auxiliary system are part or all of;Specifically define boundary in accordance with the following methods:
(1) electric control loop component: generally assuming that control power supply and electrical source of power are all available, and usually supplies the disconnected of power supply Road device is included in boundary, but bus is not included;
(2) instrument and the relevant circuit element of control: general entire instrument circuit is included in boundary, even if its output may It is sent to other than analysis boundary;
(3) ancillary system components: dedicated ancillary system components are generally all included in boundary, and other auxiliary systems such as press sky, generally Assuming that being all available, consider only to consider that the solenoid valve of supply gas source is included in boundary when system boundary;
Step 2.2, according to identified analysis boundary, the component list in all boundaries is listed, even if the component existing device Coding is also required to be included in the inventory to be analyzed again.
4. a kind of nuclear power plant's key work center method failure mitigation method as described in claim 1, it is characterised in that: the step Rapid three, specifically comprise the following steps:
Step 3.1, the fault mode and trouble location for finding out crucial sensing unit;
Step 3.2, the bill of materials for forming key work center method;
Step 3.3, the sensing unit that the equipment is identified using the method for fault mode evaluation influence or fault tree.
5. a kind of nuclear power plant's key work center method failure mitigation method as described in claim 1, it is characterised in that: the step Rapid four, specifically comprise the following steps:
Step 4.1, operation are alleviated: operation mitigation strategy pays close attention to the operation of system or equipment;By changing the method for operation, fortune Row/administrative Isolation Management, additional operation intervene action and reduce the risk of key work center method equipment fault or alleviate crucial quick Feel the consequence of equipment fault;
Step 4.2, maintenance are alleviated: the preventative maintenance strategy and maintenance instruction for paying close attention to key work center method improve;It examines All potential fault modes of confirmation key work center method identification all have been subjected to assessment, while verifying in preventive maintaining outline Corresponding alleviation task is established as needed;
Step 4.3, isolation are alleviated: be physically isolated by scene setting, come prevent key work center method from accidentally being touched by personnel, steam etc. Hot environment or fluid miss unanticipated action caused by spray and possible missile caused by leaking;By being set to crucial sensitivity The inspection of standby scene actual state is to determine the Necessity and feasibility being physically isolated;
Step 4.4, technology are alleviated: according to identified failure or degradation mechanism, examining and improve performance monitoring scheme, as state is supervised It surveys and prospective maintenance, routine test, operation inspection, maintenance personal and Facilities Engineer's inspection, As-found;If crucial quick Sense equipment Risk fails to be effectively relieved by other mitigation strategies, or if can pass through a kind of economic, feasible design alteration It is permanent to eliminate key work center method risk, then consider design alteration.
6. a kind of nuclear power plant's key work center method failure mitigation method as described in claim 1, it is characterised in that: the step Rapid five, specifically comprise the following steps:
Relevant departments are organized to be examined as needed by equipment management responsible department, corresponding item typing Administrative Support System processing of taking action Carry out tracing management;There is the case where apparent performance degradation in SPV device fails, then examine that SVP equipment is alleviated again Analysis of strategies.
CN201811236704.3A 2018-10-23 2018-10-23 A kind of nuclear power plant's key work center method failure mitigation method Pending CN109521751A (en)

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CN114091237A (en) * 2021-10-20 2022-02-25 中核核电运行管理有限公司 Method for identifying key sensitive equipment of digital reactor protection system

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Application publication date: 20190326