CN109520581A - A kind of the mini elliptic gear flowmeter and processing method of no machine driven system - Google Patents

A kind of the mini elliptic gear flowmeter and processing method of no machine driven system Download PDF

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Publication number
CN109520581A
CN109520581A CN201910002540.6A CN201910002540A CN109520581A CN 109520581 A CN109520581 A CN 109520581A CN 201910002540 A CN201910002540 A CN 201910002540A CN 109520581 A CN109520581 A CN 109520581A
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CN
China
Prior art keywords
elliptic gear
installation axle
ontology
mini
sensor
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CN201910002540.6A
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Chinese (zh)
Inventor
孔庆胜
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Anhui Tian Wei Finite Instrument Co
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Anhui Tian Wei Finite Instrument Co
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Priority to CN201910002540.6A priority Critical patent/CN109520581A/en
Publication of CN109520581A publication Critical patent/CN109520581A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F11/00Apparatus requiring external operation adapted at each repeated and identical operation to measure and separate a predetermined volume of fluid or fluent solid material from a supply or container, without regard to weight, and to deliver it
    • G01F11/28Apparatus requiring external operation adapted at each repeated and identical operation to measure and separate a predetermined volume of fluid or fluent solid material from a supply or container, without regard to weight, and to deliver it with stationary measuring chambers having constant volume during measurement
    • G01F11/42Apparatus requiring external operation adapted at each repeated and identical operation to measure and separate a predetermined volume of fluid or fluent solid material from a supply or container, without regard to weight, and to deliver it with stationary measuring chambers having constant volume during measurement with supply or discharge valves of the rotary or oscillatory type
    • G01F11/44Apparatus requiring external operation adapted at each repeated and identical operation to measure and separate a predetermined volume of fluid or fluent solid material from a supply or container, without regard to weight, and to deliver it with stationary measuring chambers having constant volume during measurement with supply or discharge valves of the rotary or oscillatory type for liquid or semiliquid

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Measuring Volume Flow (AREA)

Abstract

The invention discloses a kind of mini elliptic gear flowmeter of no machine driven system and processing methods, including ontology, front cover, the first elliptic gear, the first installation axle, the second elliptic gear, the second installation axle, two or more to transmit magnet, sensor, rear cover, electronic counter;First elliptic gear, the engagement of the second elliptic gear are placed in the cavity of ontology, and sensor is fixedly mounted on front cover, and the other end is embedded in electronic counter, and sensor connects electronic counter, and sensor is corresponding with the position that one of them transmits magnet.Beneficial effects of the present invention: structure is simple, size is small, light-weight, novel in appearance, measuring accuracy is high, range of flow is wide, being adapted to can be small to pipe diameter, the small occasion of range of flow, measuring accuracy can be widely applied to the various industries having higher requirements to measuring accuracy such as industrial chemicals proportion, food filling, mobile gas station up to 0.2 grade (error ± 0.2%).

Description

A kind of the mini elliptic gear flowmeter and processing method of no machine driven system
Technical field
The present invention relates to a kind of oval gear flowmeter and its processing method more particularly to a kind of no mechanical drive trains The mini elliptic gear flowmeter and processing method of system.
Background technique
Oval gear flowmeter (also known as discharge capacity flowmeter, gear meter) belongs to volumetric flowmeter one kind, in flow It is the higher one kind of precision in instrument.It is continuously divided into fluid single known volume using mechanical measurement element Part gradually, is repeatedly full of according to measuring room and discharges the number of the volume fractiion fluid come measuring flow volume total amount.
Traditional stainless steel oval gear flowmeter majority is passed using the mode that multistage Cylinder Gear train encrypts envelope shaft coupling Pass flow information.Such flow transfer mode uses mechanical counter more, and structure is complicated, and movable member is more, and difficulty of processing is big, It is not easy to later period maintenance.The resistance of motion of elliptic gear will increase after driving multi-stage gear and shaft coupling rotation, make flowmeter It can not operate normally in the case where flow is smaller and the lower situation of pressure, to make the range of flow of flowmeter and accuracy class can not (range of flow is 1:10 when precision is 0.5 grade, and range of flow is 1:5 when precision is 0.2 grade) is further increased, flowmeter is influenced Performance.
In addition, the liquid conveying that traditional industrial flowmeter is directed to larger caliber (being greater than DN10) pipeline mostly is counted Amount, never precision is higher and all lesser volumetric flow of structure and weight in terms of micro- small-bore pipeline liquid metering Meter.The metering of most of micrometeor mostly uses liquid turbine flowmeter in market, and structure is relatively simple, but measuring accuracy is poor, Error is generally ± 1%~± 1.5%.
Summary of the invention
Technical problem to be solved by the present invention lies in provide a kind of to solve existing flowmeter in above-mentioned background technique Generally it is not suitable with the mini elliptic gear flowmeter and its processing method of small bore and low precision.
The present invention is to solve above-mentioned technical problem by the following technical programs: a kind of no machine driven system of the present invention Mini elliptic gear flowmeter, including ontology, front cover, the first elliptic gear, the first installation axle, the second elliptic gear, the second peace Dress axis, two or more transmit magnet, sensor, rear cover, electronic counter;The ontology is built-in cavity, open at one end Structure, two sides are equipped with the pipeline that communicates with cavity, and the first elliptic gear, the second elliptic gear are placed in the cavity of ontology It is interior, and it is rotatably connected on the first installation axle respectively, in the second installation axle, the first installation axle, the second installation axle are fixed on the body, First elliptic gear, the second elliptic gear are able to respond the fluid in the pipeline of ontology two sides and rotate, and front cover is connected to this Body front end, rear cover are connected to ontology rear end, and sensor is fixedly mounted in the one end connecting on front cover with ontology, and the other end is embedded in electronics Formula counter, sensor connect electronic counter, transmit magnet and are circumferentially uniformly embedded in the first elliptic gear or second ellipse On the end face of Knucle-gear, sensor is corresponding with the position that one of them transmits magnet, and adjacent to transmit magnet corresponding with sensor Hold magnetic pole opposite.
Preferably, the ontology is cube structure, inside has waist type cavity, the pipeline of two sides is respectively liquid inlet And liquid outlet.
Preferably, front cover is the structure equipped with stepped groove, and electronic counter, middle part installation are equipped in groove There is sensor.
It preferably, further include two sealing elements, ontology both ends are equipped with seal channel, and sealing element is placed in seal channel, preceding Lid is connected to ontology front end by bolt seal, and rear cover is connected to ontology rear end by bolt seal.
Preferably, further include graphite cover board, be socketed in the first installation axle, in the second installation axle, be clipped in the first elliptic gear, Between second elliptic gear and body bottom portion.
Preferably, further include two axle sleeves, be socketed in the first installation axle, the second installation axle respectively.
Preferably, the axle sleeve is graphite bushing.
Preferably, the magnet that transmits is two, is spaced being mounted on the end face of the first elliptic gear for 180 degree.
Invention additionally discloses a kind of processing methods for processing the mini elliptic gear flowmeter without machine driven system, specifically Steps are as follows:
(1) front cover, rear cover, ontology, the first elliptic gear, the second elliptic gear, the first installation axle, the second peace are processed respectively Fill axis;
(2) each part is assembled, it is the first installation axle, the second installation axle is fixed on the body then oval by first Gear, the second elliptic gear are socketed in the first installation axle respectively, are placed in the cavity of ontology in the second installation axle, will transmit magnetic Iron is mounted to the first elliptic gear or the second elliptic gear end, by front cover, rear cover respectively be fixed on the front end of ontology with after End.
The present invention has the advantage that its structure of the invention is simple compared with prior art, and size is small, light-weight, shape is new Grain husk, measuring accuracy is high, and range of flow is wide, can be DN6-DN10 to pipe diameter, and range of flow is 0.01~0.3m3/ h's is various Bore and flow are measured, measuring accuracy up to 0.2 grade (error ± 0.2%), can be widely applied to industrial chemicals proportion, The various industries having higher requirements to measuring accuracy such as food filling, mobile gas station, very good solution tiny flow quantity This not high industry problems of measuring accuracy.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the mini elliptic gear flowmeter of no machine driven system of the embodiment of the present invention.
Figure label: ontology 1, sealing element 11, graphite cover board 12, front cover 2, the first elliptic gear 3, the first installation axle 31, Second elliptic gear 4, transmits magnet 32, sensor 5, rear cover 6, electronic counter 7, axle sleeve 8 at second installation axle 41.
Specific embodiment
It elaborates below to the embodiment of the present invention, the present embodiment carries out under the premise of the technical scheme of the present invention Implement, the detailed implementation method and specific operation process are given, but protection scope of the present invention is not limited to following implementation Example.
As shown in Figure 1, a kind of mini elliptic gear flowmeter of no machine driven system of the present embodiment, including it is ontology 1, preceding Lid 2, the first elliptic gear 3, the first installation axle 31, the second elliptic gear 4, the second installation axle 41, two or more transmit magnet 32, sensor 5, rear cover 6, electronic counter 7;The ontology 1 is built-in cavity, structure open at one end, and two sides are set There is the pipeline communicated with cavity, the first elliptic gear 3, the second elliptic gear 4 are placed in the cavity of ontology 1, the first elliptic gear 3 It is engaged with the second elliptic gear 4, and is rotatably connected on the first installation axle 31 respectively, in the second installation axle 41, the first installation axle 31, Second installation axle 41 is fixed on ontology 1, and the first elliptic gear 3, the second elliptic gear 4 are able to respond in 1 two sides of ontology The fluid of pipeline and rotate, what front cover 2 can be dismantled be connected to 1 front end of ontology, rear cover 6 is connected to 1 rear end of ontology, on front cover 2 Sensor 5 is fixedly mounted in the one end connecting with ontology 1, and the other end is embedded in electronic counter 7, and sensor 5 is electrically connected electronics The signal received can be sent to electronic counter 7 by formula counter 7, sensor 5, transmitted magnet 32 and circumferentially uniformly inlayed On the end face of the first elliptic gear 3 or the second elliptic gear 4, in the present embodiment, the setting of magnet 32 is transmitted in the first ellipse On gear 3, that is, it is in the elliptic gear of top, sensor 5 is corresponding with the position that one of them transmits magnet 32, the present embodiment In, sensor 5 be below to transmit magnet 32 corresponding, it is adjacent that transmit magnet 32 opposite with the corresponding end magnetic pole of sensor 5.
In the present embodiment, the ontology 1 is cube structure, inside has waist type cavity, the pipeline of two sides is respectively liquid Body entrance and liquid outlet, end face are equipped with the threaded hole connecting with front cover 2.
Front cover 2 is the structure equipped with stepped groove, and electronic counter 7 is equipped in groove, and middle part is equipped with biography Sensor 5 offers bolt hole on the end face of its ladder, for corresponding with the threaded hole on ontology 1.
It further include two sealing elements 11 in the present embodiment, ontology both ends are equipped with seal channel, and sealing element 11 is placed in sealing element In slot, front cover is connected to ontology front end by bolt seal, and rear cover is connected to ontology rear end by bolt seal, and sealing element 11 can Select sealing ring in the prior art.
Further include graphite cover board 12 in the present embodiment, is socketed in the first installation axle 31, in the second installation axle 41, is clipped in Between 1 bottom of one elliptic gear 3, the second elliptic gear 4 and ontology, lubricating action can be played.
Further include two axle sleeves 8 in the present embodiment, the first installation axle 31, the second installation axle 41 is socketed in respectively, with first Installation axle 31,41 clearance fit of the second installation axle are interference fitted, the axle sleeve 8 with the first elliptic gear 3, the second elliptic gear 4 For graphite bushing.
In the present embodiment, the magnet 32 that transmits is two, is spaced the end face for being mounted on the first elliptic gear 3 of 180 degree On, elliptic gear can produce two flow signals for each revolution, and the sensor 5 in the present embodiment can also use hall sensing Device.
The course of work of the invention is as follows:
Inlay that there are two magnetic opposite to transmit magnet 32 in the end face two sides of the first elliptic gear 3, when there is liquid in pipeline When body flows, the first elliptic gear 3 and the rotation of the second elliptic gear 4 will push, to transmit magnet 32 successively by front cover 2 The lower section of sensor 5, to generate flow signal, the present embodiment only has resistance when a pair of of elliptic gear itself rotates, anodontia Resistance when train transmission system and shaft coupling rotate, to make flowmeter under minimum flow and extremely low pressure condition It can run well, which greatly enhances the range of flow of flowmeter and measuring accuracies.
And the shape of the present embodiment be it is rectangular, length, width and height only have 60mm, 60mm, 65mm, and weight 0.5Kg uses micro energy lose Electronic counter, counter are directly mounted inside front cover 2, integrated signal sensor in counter, and No. 5 batteries can be used certainly Powering mode, display is instantaneous and integrated flux, battery are 2 years, and flowmeter integrally uses modularized design, Part installation, replacement are convenient.
Invention additionally discloses a kind of processing methods for processing the mini elliptic gear flowmeter without machine driven system, specifically Steps are as follows:
(1) front cover 2, rear cover 6, ontology 1, the first elliptic gear 3, the second elliptic gear 4, the first installation axle are processed respectively 31, the second installation axle 41;
The processing of front cover 2, rear cover 6, ontology 1: carrying out three-dimensional modeling by Three-dimensional CAD Software first, recycles CAM technology, Mold processing program is automatically generated by three-dimensional software, processing investment casting mold by CNC numerical control machining center, (model casting is again Claim lost-wax casting, including presses wax, repair wax, group tree, be stained with the processes such as slurry, dewaxing, casting metals liquid and post-processing;Lost-wax casting is to use The waxed wax-pattern for making the part cast, is then coated with mud on wax-pattern, here it is mud moulds;After mud mould is dried, it is put into hot water Internal wax-pattern is melted;The mud mould for having melted wax-pattern taking-up is fired into Tao Mo again;It has been left with sprue gate when general mud mould processed, Molten metal is poured into from sprue gate again, after cooling, required part is made, the part blank surface cast out using the method Quality is preferable, accurate size), it reuses investment casting and casts out blank.
After the completion of casting, front cover 2, rear cover 6, ontology 1 are finished respectively by CNC machining center.
The finishing of front cover 2: milling pin is carried out to plane with face milling cutters by machining center first, processes sealing surface and benchmark Plane;Secondary clamping is carried out after the completion of plane machining, with helical bevel cutter counter mounting groove, sensor location hole and front cover Bolt hole;After the removal of piece surface burr, complete the process.
The finishing of ontology 1: milling pin is carried out to plane with face milling cutters by machining center first, processes sealing surface and benchmark Plane;After the completion of plane machining, elliptic gear mounting hole bottom surface and side wall are finished with boring cutter;With centre drill to axis hole Axis hole is finished with boring cutter again after carrying out roughing;With helical bevel cutter seal groove;With fluted drill thread mill drilling;Use screw tap Process internal screw thread.Overlap, the burr in process are removed, is completed the process.
The finishing of rear cover 6: carrying out milling pin to plane with face milling cutters by machining center, processes sealing surface and benchmark is flat Face;Secondary clamping is carried out after the completion of plane machining, goes out connecting hole with helical bevel cutter.
The processing of first elliptic gear 3, the second elliptic gear 4: this part first casts out blank with investment casting;By counting Control machining center right boring goes out center positioning hole;By the calculating to elliptic gear, the distribution angle of the elliptic gear gear teeth is calculated, Digital control gear shaper is imported after recycling Numerical Control Programming Software to compile processing program, by the gear shaping machining gear teeth;Gear teeth processing After the completion, elliptic gear outer circle and plane are finished by numerically controlled lathe;After the burr for removing surface, complete the process.
The processing of first installation axle 31, the second installation axle 41: pole is first cut into length and the identical stick of part length Material;Roughing outer circle is carried out to pole by numerically controlled lathe, reserves mill pin surplus;Carry out mill pin finishing to foreign round by grinding machine.
(2) each part is assembled, the first installation axle 31, the second installation axle 41 is fixed on the body, then by first The cavity that elliptic gear 3, the second elliptic gear 4 are socketed in the first installation axle 31 respectively, are placed in ontology 1 in the second installation axle 41 It is interior, magnet 32 will be transmitted and be mounted to 4 end of the first elliptic gear 3 or the second elliptic gear, by front cover 2, rear cover 6 respectively with fixation In the front and rear end of ontology 1.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.

Claims (9)

1. a kind of mini elliptic gear flowmeter of no machine driven system, which is characterized in that including ontology, front cover, first ellipse Knucle-gear, the first installation axle, the second elliptic gear, the second installation axle, two or more transmit magnet, sensor, rear cover, electronics Formula counter;The ontology is built-in cavity, structure open at one end, and two sides are equipped with the pipeline that communicates with cavity, first Elliptic gear, the second elliptic gear are placed in the cavity of ontology, and are rotatably connected on the first installation axle, the second installation axle respectively On, the first installation axle, the second installation axle are fixed, and the first elliptic gear is engaged with the second elliptic gear on the body, front cover connection In ontology front end, rear cover is connected to ontology rear end, and sensor, other end insertion is fixedly mounted in the one end connecting on front cover with ontology Electronic counter, sensor connect electronic counter, transmit magnet and are circumferentially uniformly embedded in the first elliptic gear or the On the end face of two elliptic gears, sensor is corresponding with the position that one of them transmits magnet, adjacent to transmit magnet and sensor pair The end magnetic pole answered is opposite.
2. a kind of mini elliptic gear flowmeter of no machine driven system according to claim 1, which is characterized in that institute Stating ontology is cube structure, inside has waist type cavity, the pipeline of two sides is respectively liquid inlet and liquid outlet.
3. a kind of mini elliptic gear flowmeter of no machine driven system according to claim 1, which is characterized in that preceding Lid is the structure equipped with stepped groove, and electronic counter is equipped in groove, and middle part is equipped with sensor.
4. a kind of mini elliptic gear flowmeter of no machine driven system according to claim 1, which is characterized in that also Including two sealing elements, ontology both ends are equipped with seal channel, and sealing element is placed in seal channel, and front cover is connected by bolt seal In ontology front end, rear cover is connected to ontology rear end by bolt seal.
5. a kind of mini elliptic gear flowmeter of no machine driven system according to claim 1, which is characterized in that also Including graphite cover board, be socketed in the first installation axle, in the second installation axle, be clipped in the first elliptic gear, the second elliptic gear and this Between body bottom.
6. a kind of mini elliptic gear flowmeter of no machine driven system according to claim 1, which is characterized in that also Including two axle sleeves, it is socketed in the first installation axle, the second installation axle respectively.
7. a kind of mini elliptic gear flowmeter of no machine driven system according to claim 6, which is characterized in that institute Stating axle sleeve is graphite bushing.
8. a kind of mini elliptic gear flowmeter of no machine driven system according to claim 1, which is characterized in that institute Stating and transmitting magnet is two, is spaced being mounted on the end face of the first elliptic gear for 180 degree.
9. a kind of processing method of the mini elliptic gear flowmeter without machine driven system described in processing claim 1, special Sign is, the specific steps are as follows:
(1) front cover, rear cover, ontology, the first elliptic gear, the second elliptic gear, the first installation axle, the second installation are processed respectively Axis;
(2) each part is assembled, the first installation axle, the second installation axle is fixed on the body, then by the first elliptic gear, Second elliptic gear is socketed in the first installation axle respectively, is placed in the cavity of ontology in the second installation axle, will transmit magnet edge Be embedded into the first elliptic gear or the second elliptic gear end, by front cover, rear cover respectively with the front and rear end that is fixed on ontology.
CN201910002540.6A 2019-01-02 2019-01-02 A kind of the mini elliptic gear flowmeter and processing method of no machine driven system Pending CN109520581A (en)

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Application Number Priority Date Filing Date Title
CN201910002540.6A CN109520581A (en) 2019-01-02 2019-01-02 A kind of the mini elliptic gear flowmeter and processing method of no machine driven system

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CN109520581A true CN109520581A (en) 2019-03-26

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080202255A1 (en) * 2005-06-08 2008-08-28 Ecolab Inc. Oval Gear Meter
CN201163203Y (en) * 2007-10-10 2008-12-10 合肥精大仪表股份有限公司 Light elliptic gear flowmeter
CN202382789U (en) * 2011-12-13 2012-08-15 合肥精大仪表股份有限公司 Oval gear flowmeter
CN204479107U (en) * 2015-03-24 2015-07-15 东台市仪表厂 Long-life elliptic rotor flowmeter
CN209181851U (en) * 2019-01-02 2019-07-30 安徽天维仪表有限公司 A kind of mini elliptic gear flowmeter of no machine driven system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080202255A1 (en) * 2005-06-08 2008-08-28 Ecolab Inc. Oval Gear Meter
CN201163203Y (en) * 2007-10-10 2008-12-10 合肥精大仪表股份有限公司 Light elliptic gear flowmeter
CN202382789U (en) * 2011-12-13 2012-08-15 合肥精大仪表股份有限公司 Oval gear flowmeter
CN204479107U (en) * 2015-03-24 2015-07-15 东台市仪表厂 Long-life elliptic rotor flowmeter
CN209181851U (en) * 2019-01-02 2019-07-30 安徽天维仪表有限公司 A kind of mini elliptic gear flowmeter of no machine driven system

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