Summary of the invention
In view of a part of defect of the prior art, technical problem to be solved by the invention is to provide a kind of food patterns
Laser engraving forming method, it is intended to which the food pattern laser molding for realizing degree of precision avoids causing food surface excessive
Damage, also, pattern discrimination degree, resolution ratio are improved.
To achieve the above object, a kind of food pattern laser engraving forming method, institute are provided in the first aspect of the present invention
Method is stated applied to food pattern forming processing unit (plant), described device includes: laser engraving module, food belt mechanism, red
Outer detection motion-control module;First output end of infrared detection motion-control module connects the second of the laser engraving module
Input terminal, the third output end of the laser engraving module connect the 4th input terminal of the food belt mechanism;The side
Method includes:
The first signal that the first object to be processed is detected in response to the infrared detection motion-control module, controls the food
Product belt mechanism, which is in, stops transmission state, controls the laser engraving module and executes preset first laser engraving operation;
Wherein, when the infrared detection motion-control module detects first object to be processed, the first generation machining object is in
Carved region corresponding with the laser engraving module;
It completes, is detected according to the infrared detection motion-control module described in response to first laser engraving operation
The second signal of first object to be processed controls the food belt mechanism for the described first object to be processed and transports out of the engraving
Area.
In the technical scheme, position identification is carried out to the first object to be processed by infrared detection motion-control module and stopped
Only, so that laser engraving module carries out laser engraving;The technical solution realizes the food pattern laser molding of degree of precision, avoids
Excessive damage is caused to food surface, also, pattern discrimination degree, resolution ratio are improved.
In a specific embodiment, first laser engraving operation include:
The laser head for controlling the laser engraving module is moved to preset specified altitude assignment;Wherein, the specified altitude assignment with
First focal length of the laser head matches;
It controls the laser head and is moved to preset specified coordinate origin;Wherein, the specified coordinate origin with it is described red
Described first when outer detection motion-control module detects the described first object to be processed and generates first signal is to be processed
The first position of object matches;
According to the default laser engraving track to match with first laser engraving operation, and the laser head is opened,
The laser head is controlled to carve the described first object to be processed;
The laser engraving operation that the default laser engraving track is completed in response to the laser head, closes the laser
Head.
First laser is executed based on the technical solution and carves operation, realizes laser engraving operation.
In a specific embodiment, the first laser engraving operation includes: that the first roughhew carves operation and the second thin carving
Carve operation;
First roughhew carves operation
The laser head for controlling the laser engraving module is moved to the first roughhew and carves height;Wherein, first roughhew is carved
Height is greater than the first focal length of the laser head to described first to the first distance on foundry object surface;
According to the default laser engraving track to match with first laser engraving operation, and the laser head is opened,
The laser head is controlled to carve the described first object to be processed;
Described second, which carefully carves operation, includes:
After the completion of carving operation in response to first roughhew, from the laser head direction, first object to be processed is acquired
The first image;
According to the gray value F (x, y) of each pixel of the first image, each institute in the first image is obtained
State the first degree of burning of each point on the default laser engraving track corresponding to pixelWherein, F (x, y)=0,1,2 ..., 255;The x, y are respectively the pixel
Coordinate value;
According to the first degree of burning Q1(x,y), solve and preset on laser engraving track described in the described second thin engraving
Each point described in laser head compensation height hbc;The compensation height hbcMeet:The α is that experiment solves preset value, and the β is that experiment solves preset value, the α
> 0, the β > 0;
According to the default laser engraving track and the compensation height hbc, it is to be added to described first to control the laser head
Work object is carved.
It in the technical scheme, is different from the distance between object to be processed and cause laser engraving power based on laser head
This different principles, is carved by secondary laser, after the first roughhew in first time carves operation, by acquiring the first image,
Judge that the first roughhew carves the first degree of burning of each position in operation process, the second thin carving is then set according to the first degree of burning
Carve the compensation height h that laser head needs move down at various locations in operationbc, so that after secondary laser engraving, laser engraving operation
Pattern afterwards can uniform hue, overcome the problems, such as foodstuff object uneven surface to be processed.
In a specific embodiment, the food belt mechanism includes: driving roller, driven roller, motor, transmission
Band;The motor and the driving roller are sequentially connected, and the driving wheel and the driven roller pass through the transmission V belt translation
Connection.
In a specific embodiment, the infrared detection motion-control module includes infrared transmitting tube and infrared receiver
Pipe;The infrared transmitting tube sends the first infrared light, when the infrared receiving tube receive first infrared light it is emitted and
The second infrared light returned then judges that the infrared detection motion control detects that barrier passes through.
In the second aspect of the present invention, a kind of food pattern laser engraving molding machine is provided, described device includes: laser
Carve module, food belt mechanism, infrared detection motion-control module;First output end of infrared detection motion-control module
The second input terminal of the laser engraving module is connected, the third output end of the laser engraving module connects the food transmission
The 4th input terminal with mechanism;Wherein,
The food belt mechanism, for detecting that first is to be processed in response to the infrared detection motion-control module
First signal of object controls the food belt mechanism and is in stopping transmission state;Wherein, it is controlled when the infrared detection moves
When molding block detects first object to be processed, the first generation machining object is in corresponding with the laser engraving module
Carved region;
The laser engraving module, for detecting the first object to be processed in response to the infrared detection motion-control module
The first signal and the food belt mechanism be in and stop transmission state, control the laser engraving module execute it is preset
First laser carves operation;
The food belt mechanism is also used to carve operation in response to the first laser and complete, according to described infrared
Detection motion-control module detects the second signal of the described first object to be processed, and controlling the food belt mechanism will be described
First object to be processed transports out of the carved region.
In a specific embodiment, the laser engraving module includes:
Laser head height control unit, the laser head for controlling the laser engraving module are moved to preset specified height
Degree;Wherein, the specified altitude assignment and the first focal length of the laser head match;
Laser head origin playback control unit, is moved to preset specified coordinate origin for controlling the laser head;Its
In, the specified coordinate origin and the infrared detection motion-control module detect the described first object to be processed and generate described
The first position of the described first object to be processed when the first signal matches;
Control unit is carved in laser head track, for according to the default laser to match with first laser engraving operation
Track is carved, and opens the laser head, the laser head is controlled and the described first object to be processed is carved;
Laser engraving terminates response unit, for completing swashing for the default laser engraving track in response to the laser head
Light sculpting operation closes the laser head.
In a specific embodiment, the laser engraving module includes: that the first roughhew carves control mould group and the second thin carving
Carve control mould group;
First roughhew carves control mould group
Roughhew carves laser head adjustment unit, and the laser head for controlling the laser engraving module is moved to the first roughhew quarter
Highly;Wherein, first roughhew carves height and is greater than the laser head to the first distance on foundry object surface to described first
First focal length;
Roughhew carves control unit, for according to the default laser engraving rail to match with first laser engraving operation
Mark, and the laser head is opened, it controls the laser head and the described first object to be processed is carved;
Described second thin engraving controls mould group and includes:
First image collection module, after the completion of carving operation in response to first roughhew, from the laser head direction,
Acquire the first image of the described first object to be processed;
First degree of burning solves module, for the gray value F (x, y) according to each pixel of the first image, obtains
Each point in the first image on the default laser engraving track corresponding to each pixel the
One degree of burningWherein, F (x, y)=0,1,2 ..., 255;The x, y are respectively institute
State the coordinate value of pixel;
Compensation height solves module, for according to the first degree of burning Q1(x,y), solve the institute in the described second thin engraving
State the compensation height h of laser head described in each point on default laser engraving trackbc;The compensation height hbcMeet:The α is that experiment solves preset value, and the β is that experiment solves preset value, the α
> 0, the β > 0;
Thin engraving control unit, according to the default laser engraving track and the compensation height hbc, control the laser
Head carves the described first object to be processed.
In a specific embodiment, the food belt mechanism includes: driving roller, driven roller, motor, transmission
Band;The motor and the driving roller are sequentially connected, and the driving wheel and the driven roller pass through the transmission V belt translation
Connection.
In a specific embodiment, the infrared detection motion-control module includes infrared transmitting tube and infrared receiver
Pipe;The infrared transmitting tube sends the first infrared light, when the infrared receiving tube receive first infrared light it is emitted and
The second infrared light returned then judges that the infrared detection motion control detects that barrier passes through.
The beneficial effects of the present invention are: 1), the present invention by infrared detection motion-control module to the first object to be processed into
Line position is set identification and is stopped, so that laser engraving module carries out laser engraving;The food figure of technical solution realization degree of precision
Case laser formation avoids causing food surface excessive damage, also, pattern discrimination degree, resolution ratio are improved.2),
In an embodiment of the present invention, be based on laser head it is different from the distance between object to be processed and cause laser engraving power difference
This principle, carved by secondary laser, after the first roughhew in first time carves operation, by acquiring the first image, judged
First roughhew carves the first degree of burning of each position in operation process, is then set in the second thin engraving according to the first degree of burning and makees
Laser head needs the compensation height h moved down at various locations in industrybc, so that laser engraving is post-job after secondary laser engraving
Pattern can uniform hue, overcome the problems, such as foodstuff object uneven surface to be processed.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples:
As shown in Figs 1-4, in the first embodiment of the invention, a kind of food pattern laser engraving forming method is provided,
It is characterized in that, the method is applied to food pattern forming processing unit (plant), and described device includes: laser engraving module 100, food
Belt mechanism 200, infrared detection motion-control module 300;First output end of infrared detection motion-control module 300 connects
Second input terminal of the laser engraving module 100, the third output end of the laser engraving module 100 connect the food and pass
Dynamic the 4th input terminal with mechanism 200;The described method includes:
The first signal of the first object 400 to be processed is detected in response to the infrared detection motion-control module 300, is controlled
The food belt mechanism 200, which is in, stops transmission state, controls the laser engraving module 100 and executes preset first
Laser engraving operation;Wherein, when the infrared detection motion-control module 300 detects first object 400 to be processed, institute
It states first generation machining object and is in carved region corresponding with the laser engraving module 100;
It completes in response to first laser engraving operation, is detected according to the infrared detection motion-control module 300
The second signal of first object 400 to be processed controls the food belt mechanism 200 for the described first object 400 to be processed
Transport out of the carved region.
In an optional embodiment, first laser engraving operation includes:
The laser head 105 for controlling the laser engraving module 100 is moved to preset specified altitude assignment;Wherein, described specified
Height and the first focal length of the laser head 105 match;
It controls the laser head 105 and is moved to preset specified coordinate origin;Wherein, the specified coordinate origin with it is described
Described when infrared detection motion-control module 300 detects the described first object 400 to be processed and generates first signal
The first position of one object 400 to be processed matches;
According to the default laser engraving track to match with first laser engraving operation, and open the laser head
105, it controls the laser head 105 and described first object 400 to be processed is carved;
The laser engraving operation that the default laser engraving track is completed in response to the laser head 105 is closed described sharp
Shaven head 105.
In the present embodiment, optionally, the described first object 400 to be processed is rectangular.
In the present embodiment, optionally, the described first object 400 to be processed is circle.
In the present embodiment, optionally, the described first object 400 to be processed is hexagon.
In the present embodiment, optionally, the described first object 400 to be processed is octagonal.
In the present embodiment, optionally, the described first object 400 to be processed is triangle.
In preferred the present embodiment, the first laser engraving operation includes: that the first roughhew carves operation and the second thin carving
Carve operation;
First roughhew carves operation
The laser head 105 for controlling the laser engraving module 100 is moved to the first roughhew and carves height;Wherein, described first
Roughhew carves the first focal length that height is greater than the laser head 105 to described first to the first distance on foundry object surface;
According to the default laser engraving track to match with first laser engraving operation, and open the laser head
105, it controls the laser head 105 and described first object 400 to be processed is carved;
Described second, which carefully carves operation, includes:
After the completion of carving operation in response to first roughhew, from 105 direction of laser head, it is to be processed to acquire described first
First image of object 400;
According to the gray value F (x, y) of each pixel of the first image, each institute in the first image is obtained
State the first degree of burning of each point on the default laser engraving track corresponding to pixelWherein, F (x, y)=0,1,2 ..., 255;X is stated, y is respectively the seat of the pixel
Scale value;
According to the first degree of burning Q1(x,y), solve and preset on laser engraving track described in the described second thin engraving
Each point described in laser head 105 compensation height hbc;The compensation height hbcMeet:The α is that experiment solves preset value, and the β is that experiment solves preset value, the α
> 0, the β > 0;
According to the default laser engraving track and the compensation height hbc, the laser head 105 is controlled to described first
Object 400 to be processed is carved.
It is noted that being to be based in the present embodimentFirst is obtained to burn
Degree, this is because brightness vision variation meets Weber-Fechner law, if image minimum brightness is Lmin=L1, then human eye can divide
The second level brightness distinguished are as follows: L2=(1+ ξ) L1, third level brightness are as follows: L3=(1+ ξ)2L1, N grades are LN=(1+ ξ)N-1L1,
In, N is tonal gradation, 0 < ξ < 1.Grayscale and brightness meet exponential distribution, for high gray and low ash rank, phase
With ash scale, the luminance difference of the two is different.And laser burn also complies with the variation, for the pixel of high gray, first burns
The slope of focal power is higher, and for the pixel of low ash rank, the slope of the first degree of burning is lower, and the slope and exponential function
It is related.
Laser engraving really converges to laser in focus, and is heated, according to laser focal whether converge to
In machining object, heating power is also different;By controlling the distance between laser head 105 and object to be processed, realize different sharp
Light scribe power.
In the present embodiment, it is carved by secondary laser, after the first roughhew in first time carves operation, passes through acquisition first
Image judges that the first roughhew carves the first degree of burning of each position in operation process, is then set in the according to the first degree of burning
Laser head 105 needs the compensation height h moved down at various locations in two thin engraving operationsbc, so that after secondary laser engraving, laser
Carve post-job pattern can uniform hue, overcome the problems, such as foodstuff object uneven surface to be processed.
Specifically, the degree of burning of laser engraving is positively correlated with laser energy, it is inversely proportional, swashs with the facula area of laser
Light facula area and spot radius square are inversely proportional;Meanwhile being greater than at a distance from object surface to be processed in control laser head 105
In the case where 105 focal length of laser head, difference in height between 105 focal length of laser facula radius and object surface to be processed and laser head at
Direct ratio is carved in operation so can obtain in the first roughhew:
Meanwhile in the second thin engraving operation, it can obtain:
It can be obtained by formula (1), (2):
Formula (3) deformation can be obtained:
It is noted thatIt can be obtained by default experiment, also, in actual scene, laser head 105 is sent out
Laser out can not pool a bit, but a hot spot is presented, and can incite somebody to actionSwash as what laser head 105 issued
Data when light focuses are used as positive burnt equivalent coefficient,The sum of be definite value when, it is believed that swashing twice
Point gray value after light engraving is identical;So can setting valueThat is:
Furthermore, it is only necessary to the difference in height of front and back laser engraving twice is solved, then by difference in height as compensating height hbc
Laser head 105 is adjusted, the second thin engraving operation can be carried out;Compensate height hbcMeet:
hbc=Δ h1(x,y)-Δh2(x,y) (6)
First degree of burning Q (x, y) carries out conversion solution by gray value, and the Q (x, y) meets:
Wherein, F (x, y)=0,1,2 ..., 255;
It can be obtained by formula (1):
Wherein,For definite value, it can be solved and be preset by experiment;It enablesAnd set preset value;
It can obtain:
It can be obtained by formula (5):
Simultaneous (6), (9), (10) can obtain:
Formula (9) substitution (11) can be obtained:
Formula (7) substitution (12) can be obtained:
In the present embodiment, the food belt mechanism 200 include: driving roller 201, driven roller 202, motor,
Transmission belt 203;The motor and the driving roller 201 are sequentially connected, and the driving wheel and the driven roller 202 pass through institute
State the transmission connection of transmission belt 203.
In the present embodiment, the infrared detection motion-control module 300 includes infrared transmitting tube and infrared receiving tube;Institute
State infrared transmitting tube and send the first infrared light, when the infrared receiving tube receive first infrared light it is emitted and return the
Two infrared lights then judge that the infrared detection motion control detects that barrier passes through.
It is noted that it is general in the present embodiment, food to be processed be it is light, so as to after laser engraving can
Color.When necessary, the initial pictures of object to be processed can be obtained before the first roughhew carves operation, and in the image procossing of the first image
It is middle to deduct as background color.
As shown in Figs 1-4, in the second embodiment of the present invention, a kind of food pattern laser engraving molding machine is provided,
Described device includes: laser engraving module 100, food belt mechanism 200, infrared detection motion-control module 300;Infrared inspection
The first output end for surveying motion-control module 300 connects the second input terminal of the laser engraving module 100, the laser engraving
The third output end of module 100 connects the 4th input terminal of the food belt mechanism 200;Wherein,
The food belt mechanism 200, for detecting first in response to the infrared detection motion-control module 300
First signal of object 400 to be processed controls the food belt mechanism 200 and is in stopping transmission state;Wherein, when described red
When outer detection motion-control module 300 detects first object 400 to be processed, the first generation machining object be in it is described
The corresponding carved region of laser engraving module 100;
The laser engraving module 100, in response to the infrared detection motion-control module 300 detect first to
First signal of machining object 400 and the food belt mechanism 200, which are in, stops transmission state, controls the laser engraving mould
Block 100 executes preset first laser engraving operation;
The food belt mechanism 200 is also used to carve operation in response to the first laser and complete, according to described red
Outer detection motion-control module 300 detects the second signal of the described first object 400 to be processed, controls the food transmission belt machine
Described first object 400 to be processed is transported out of the carved region by structure 200.
In an optional embodiment, the laser engraving module 100 includes:
Laser head height control unit 101, the laser head 105 for controlling the laser engraving module 100 are moved to pre-
If specified altitude assignment;Wherein, the specified altitude assignment and the first focal length of the laser head 105 match;
Laser head origin playback control unit 102 is moved to preset specified coordinate original for controlling the laser head 105
Point;Wherein, the specified coordinate origin and the infrared detection motion-control module 300 detect the described first object to be processed
400 and the first position of the described first object 400 to be processed when generating first signal match;
Control unit 103 is carved in laser head track, for default according to matching with first laser engraving operation
Laser engraving track, and the laser head 105 is opened, it controls the laser head 105 and described first object 400 to be processed is carved
It carves;
Laser engraving terminates response unit 104, for completing the default laser engraving rail in response to the laser head 105
The laser engraving of mark operates, and closes the laser head 105.
In the present embodiment, optionally, the described first object 400 to be processed is rectangular.
In the present embodiment, optionally, the described first object 400 to be processed is circle.
In the present embodiment, optionally, the described first object 400 to be processed is hexagon.
In the present embodiment, optionally, the described first object 400 to be processed is octagonal.
In the present embodiment, optionally, the described first object 400 to be processed is triangle.
In preferred the present embodiment, the laser engraving module 100 includes: that the first roughhew carves control mould group 110 and the
Two thin engraving control mould groups 120;
First roughhew carves control mould group 110
Roughhew carves laser head adjustment unit 111, and the laser head 105 for controlling the laser engraving module 100 is moved to
First roughhew carves height;Wherein, first roughhew carves height and is greater than institute to the first distance on foundry object surface to described first
State the first focal length of laser head 105;
Roughhew carves control unit 112, for according to the default laser engraving to match with first laser engraving operation
Track, and the laser head 105 is opened, it controls the laser head 105 and described first object 400 to be processed is carved;
Described second thin engraving controls mould group 120 and includes:
First image collection module 121, after the completion of carving operation in response to first roughhew, from the laser head
105 directions acquire the first image of first object 400 to be processed;
First degree of burning solves module 122, for according to the gray value F of each pixel of the first image (x,
Y), each point in the first image on the default laser engraving track corresponding to each pixel is obtained
The first degree of burningWherein, F (x, y)=0,1,2 ..., 255;The x, y difference
For the coordinate value of the pixel;
Compensation height solves module 123, for according to the first degree of burning Q1(x,y), solve in the described second thin engraving
Described in preset laser engraving track on each point described in laser head 105 compensation height hbc;The compensation height
hbcMeet:The α is that experiment solves preset value, and the β solves default for experiment
Value, the α > 0, the β > 0;
Thin engraving control unit 124, according to the default laser engraving track and the compensation height hbc, control described sharp
Bare headed 105 pairs of first objects 400 to be processed are carved.
In the present embodiment, the food belt mechanism 200 include: driving roller 201, driven roller 202, motor,
Transmission belt 203;The motor and the driving roller 201 are sequentially connected, and the driving wheel and the driven roller 202 pass through institute
State the transmission connection of transmission belt 203.
In the present embodiment, the infrared detection motion-control module 300 includes infrared transmitting tube and infrared receiving tube;Institute
State infrared transmitting tube and send the first infrared light, when the infrared receiving tube receive first infrared light it is emitted and return the
Two infrared lights then judge that the infrared detection motion control detects that barrier passes through.
The preferred embodiment of the present invention has been described in detail above.It should be appreciated that those skilled in the art without
It needs creative work according to the present invention can conceive and makes many modifications and variations.Therefore, all technologies in the art
Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Technical solution, all should be within the scope of protection determined by the claims.