CN109513696A - A kind of petrochemical industry pipeline intelligent cleaning device - Google Patents
A kind of petrochemical industry pipeline intelligent cleaning device Download PDFInfo
- Publication number
- CN109513696A CN109513696A CN201910059849.9A CN201910059849A CN109513696A CN 109513696 A CN109513696 A CN 109513696A CN 201910059849 A CN201910059849 A CN 201910059849A CN 109513696 A CN109513696 A CN 109513696A
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- China
- Prior art keywords
- fixed
- plate
- air bag
- progressive
- support frame
- Prior art date
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- 238000004140 cleaning Methods 0.000 title claims abstract description 75
- 238000005406 washing Methods 0.000 claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims abstract description 26
- 230000000750 progressive effect Effects 0.000 claims description 48
- 230000001680 brushing effect Effects 0.000 claims description 30
- 230000000087 stabilizing effect Effects 0.000 description 10
- 238000005452 bending Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 239000004519 grease Substances 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 238000005202 decontamination Methods 0.000 description 2
- 230000003588 decontaminative effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
- B08B9/047—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices having internal motors, e.g. turbines for powering cleaning tools
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a kind of petrochemical industry pipeline intelligent cleaning devices, including bottom plate, both ends at the top of the bottom plate are respectively fixed with fixed mechanism and wiper mechanism, the fixed mechanism includes fixed plate, clamping device and driving device, the bottom end of the fixed plate is fixed with bottom plate, the middle part of the fixed plate is equipped with circular open, the horizontal two sides central symmetry of the circular open is set there are two clamping device, and centrosymmetric central point is the center of circle of circular open, the clamping device includes the first transmission gear, connecting shaft, second transmission gear, fixed block, rack gear, support bar, clamping plate and locating part, the fixed block and fixed plate are fixed close to the side of wiper mechanism, the present invention can carry out intelligent cleaning to the pipeline of different inner diameters, keep the cleaning of pipeline more efficient, and the axial position of cleaning brush can move, The cleaning area of cleaning brush is increased, the biggish pipeline of length is suitable for.The present invention curved pipeline also capable of washing.
Description
Technical field
The present invention relates to pipeline cleaning technical field, specially a kind of petrochemical industry pipeline intelligent cleaning device.
Background technique
Various municipal works, petrochemical industry class pipeline use requires cleaning, decontamination after a period of time.If not in time
Cleaning, decontamination, dregs, grease stain, the rusty stain of pipeline internal residual can be more and more, so that impurity in the medium of pipeline
Too much, to influence the use of user.Therefore it provides cleaning various municipal works, the cleaning dress inside petrochemical industry class pipeline
It sets extremely important.
Existing channel washer is the cleaning for using bristle and high pressure water to carry out, and cannot be washed in pipeline completely
Grease stain and the pollutants such as the rusty stain that is fixed on pipeline inside, cause inner wall of the pipe cleaning to be not thorough, and be inconvenient to fit
The problem low for the pipeline and intelligentized control method of different-diameter.For this purpose, it is proposed that a kind of petrochemical industry pipeline intelligent
Cleaning device.
Summary of the invention
The purpose of the present invention is to provide a kind of petrochemical industry pipeline intelligent cleaning devices, to solve above-mentioned background technique
The problem of middle proposition.
To achieve the above object, the invention provides the following technical scheme: a kind of petrochemical industry pipeline intelligent cleaning device,
Including bottom plate, it is characterised in that: the both ends at the top of the bottom plate are respectively fixed with fixed mechanism and wiper mechanism, the fixed machine
Structure includes fixed plate, clamping device and driving device, and bottom end and the bottom plate of the fixed plate are fixed, set in the middle part of the fixed plate
There is a circular open, the horizontal two sides central symmetry of the circular open sets that there are two clamping devices, and centrosymmetric central point
For the center of circle of circular open, the clamping device includes the first transmission gear, connecting shaft, the second transmission gear, fixed block, tooth
Item, support bar, clamping plate and locating part, the fixed block and fixed plate are fixed close to the side of wiper mechanism, the fixed block
Middle part be equipped with rectangular aperture, the support bar is fixed on the inside of the rectangular aperture of fixed block, and support bar is equipped with sliding slot, institute
It states rack gear sliding to be connected in sliding slot, the rack gear is fixed close to one end of circular open with clamping plate, outside the clamping plate
Side is symmetrically arranged with locating part, and locating part is located at the two sides of rack gear, and the clamping plate is connect by locating part with fixed block, described
Connection is engaged with rack in second transmission gear, and one end of the connecting shaft is fixed with the second transmission gear, the other end of connecting shaft
It is fixed across fixed plate and the first transmission gear, and connecting shaft is rotatablely connected by bearing and fixed plate, first driving cog
Wheel is connect with driving device, and the driving device is connected with fixed plate.
Preferably, the locating part includes limit shaft and position-limiting drum, and one end and the fixed block of the position-limiting drum are fixed, another
End is slidably socketed in the outside of limit shaft, and one end and the clamping plate of the limit shaft are fixed.
It is a kind of municipal works pipeline intelligent cleaning device that the present invention, which might also say that, and the driving device includes driving electricity
Machine, gear wheel, driving gear and support tube, the support tube and circular open are concentric, and support tube and fixed plate are far from cleaning
The side of mechanism is fixed, and the gear wheel is socketed in the outside of support tube, and is rotatablely connected by bearing and support tube, described big
Gear engages connection with two the first transmission gears and driving gear respectively, and the driving motor is connected to fixed plate close to cleaning
On the side of mechanism, the output end of the driving motor passes through fixed plate and connect with driving gear, and the output end of driving motor
It is rotatablely connected with fixed plate.
Preferably, the driving motor is servo motor.
It is a kind of petrochemical industry class bend pipe intelligence cleaning device that the present invention, which might also say that, and the wiper mechanism includes progressive dress
It sets, vertical plate, the first support frame, mounting plate, rotating electric machine, adjust washing and brushing device, bottom and the bottom plate of the vertical plate are fixed, described
Progressive device is connected with vertical plate, and the first support frame is connected with progressive device, and the rotating electric machine is connected on the first support frame,
And the output end of rotating electric machine runs through the first support frame, and is rotatablely connected with the first support frame, the output end and peace of rotating electric machine
Loading board is fixed, and the adjusting washing and brushing device is fixed on side of the mounting plate far from rotating electric machine.
Preferably, the rotating electric machine is servo motor.
It is a kind of municipal works class bend pipe intelligence cleaning device that the present invention, which might also say that, and the adjusting washing and brushing device includes adjusting
Save motor, outer square slideway, interior rectangular sliding sash, limit plate, the second lead screw and adjusting block, connecting plate, bolster and cleaning brush, institute
It states outer square slideway and adjusts motor and fixed with mounting plate, the interior rectangular sliding sash is slidably socketed in outer square slideway
Side, the tip inside of the interior rectangular sliding sash are fixed with adjusting block, and the middle part of the adjusting block is equipped with threaded hole, the adjusting block
It is connect by threaded hole with the second threads of lead screw, one end of second lead screw is fixed with limit plate, the other end of the second lead screw
It is fixed across outer square slideway with the output end for adjusting motor, the connecting plate and interior rectangular sliding sash are far from the one end for adjusting motor
Fixed, the connecting plate is fixed by bolster and cleaning brush.
Preferably, the adjusting motor is servo motor.
Preferably, there are two the bolster is set, and two bolsters are symmetrically distributed between connecting plate and cleaning brush.
It is a kind of municipal works feedwater piping intelligence cleaning device that the present invention, which might also say that, and the bolster includes buffering
Axis, buffer spring and sleeve, one end and the connecting plate of the sleeve are fixed, and the buffer shaft is socketed in the inside of sleeve, and slow
It rushes axis to fix by buffer spring and connecting plate, the one end of the buffer shaft far from buffer spring is fixed with cleaning brush.
Preferably, the cleaning brush is arc-shaped structure.
It is a kind of petrochemical industry conveyance conduit intelligence cleaning device that the present invention, which might also say that, and the progressive device includes passing
Into motor, thread barrel, the first lead screw, driving gear, driven gear, sliding sleeve, progressive plate and slide bar, the thread barrel is through vertical
Plate, and be rotatablely connected by bearing and vertical plate, first screw rod is threadedly coupled with thread barrel, and the first lead screw is close to fixed plate
One end fixed with progressive plate, the horizontal two sides of first screw rod are symmetrically arranged with slide bar, one end of the slide bar and progressive plate
Fixed, the sliding sleeve is slidably socketed in the outside of slide bar, and sliding sleeve is fixed through vertical plate, and the driven gear is fixedly attached to spiral shell
The outside of line cylinder, and driven gear engages connection with driving gear, the output end of the driving gear and progressive motor is fixed, institute
It states progressive motor to connect with vertical plate, first support frame is fixed on side of the progressive plate far from the first lead screw.
Preferably, the progressive motor is servo motor.
Preferably, the wiper mechanism further includes remove device, and remove device is connected with the first support frame.
Preferably, the remove device includes the first electric telescopic rod and clear board, and the first support frame lateral surface is connected with
The output end of first electric telescopic rod, the first electric telescopic rod is connected with clear board.
Preferably, the wiper mechanism further includes transfer, transfer respectively with progressive device and the first support frame
Connection, and between progressive device and the first support frame.
It is that intelligent cleaning device, the transfer include in a kind of petrochemical industry tank truck tank that the present invention, which might also say that,
Steering motor, deflecting plate, first turn to air bag, the first tracheae, the first air pump, the second electric telescopic rod, the first supporting block, first
Link block, fixing axle, the first connecting column, the second support frame, the second steering air bag, the second tracheae, the second air pump, third is electronic stretches
Contracting bar, the second supporting block, the second link block, the first support frame are connected with the second support frame, and the second support frame is connected with deflecting plate,
Steering motor is located in the second support frame and connect with deflecting plate, and deflecting plate is separately connected first far from the side of the second support frame
The side of supporting block, the side of the first link block, the side of the second supporting block and the second link block side, the first link block
Side is connected with the second electric telescopic rod, and the output end of the second electric telescopic rod connects one end of the first air pump, the first air pump
The other end connects the side of the first supporting block, and the first tracheae is respectively communicated with the first air pump and first and turns to air bag, the second link block
Side be connected with third electric telescopic rod, the output end of third electric telescopic rod connects one end of the second air pump, the second air pump
The other end connect the second supporting block side, the second tracheae be respectively communicated with the second air pump and second turn to air bag, steering motor
Output end run through deflecting plate, and with deflecting plate be rotatablely connected, the output end of steering motor with second turn to air bag be connected, second
It turns to air bag to be connected with the first steering air bag, the first steering air bag is fixedly connected with one end of the first connecting column, the first connecting column
The other end and progressive plate are rotatablely connected.
Preferably, it is described second steering air bag, first steering air bag longitudal section be serrated, second turn to air bag and
First steering air bag matches, and the second steering air bag and the first steering air bag are merged into cylindrical body.
Preferably, the side of the mounting plate is equipped with inductor.
Preferably, first lead screw is flexible.
Preferably, the slide bar is flexible.
Preferably, first connecting column is fabricated from a flexible material.
Preferably, the steering motor is servo motor.
Preferably, there are two the adjusting washing and brushing devices, two adjusting washing and brushing devices are all fixed on mounting plate far from rotation
The side of motor, and using the diameter of mounting plate side as axial symmetry.
It is intelligent cleaning device, the rotating electric machine in a kind of municipal works concrete tank tank that the present invention, which might also say that,
Output end run through the first support frame, and be rotatablely connected with the first support frame, the output end of rotating electric machine and the second connecting column
One end is fixedly connected, and the other end and mounting plate of the second connecting column are hinged, and the 4th electric telescopic rod is connected on the second connecting column,
The output end connection plate of 4th electric telescopic rod is close to the side of rotating electric machine.
Preferably, stabilizing spring is connected on second connecting column, stabilizing spring and the 4th electric telescopic rod are symmetrical
The two sides of the second connecting column are connected to, the both ends of stabilizing spring are separately connected the second connecting column and mounting plate close to rotating electric machine
Side.
Compared with prior art, the beneficial effects of the present invention are:
1, the present invention can carry out intelligent cleaning to the pipeline of different inner diameters, keep the cleaning of pipeline more efficient, Er Qieqing
The axial position scrubbed can move, and increase the cleaning area of cleaning brush, be suitable for the biggish pipeline of length.
2, the more fastening that the present invention contacts cleaning brush with inner wall of the pipe by bolster is close, and cleaning brush is arc-shaped
Structure, increases the contact area of cleaning brush and inner wall of the pipe, improves cleaning efficiency, improves clamping plate by locating part
Stability.
3, the present invention allows cleaning brush to be transferred to the bend of bend cleaning pipeline by transfer, and transfer is from bend
Can extend in bend pipe after into bend pipe enables cleaning brush to continue to clean in bend pipe.
Detailed description of the invention
Fig. 1 is the embodiment of the present invention one, the overall structure diagram of embodiment two；
Fig. 2 is the embodiment of the present invention one, embodiment two, the schematic perspective view of embodiment six；
Fig. 3 is B area enlarged drawing in Fig. 2；
Fig. 4 is the embodiment of the present invention three, example IV, the partial structural diagram of embodiment five；
Fig. 5 is the structural schematic diagram of adjusting block in the embodiment of the present invention four；
Fig. 6 is C regional enlarged drawing in Fig. 4.
Fig. 7 is a-quadrant enlarged drawing in Fig. 2；
Fig. 8 is the embodiment of the present invention seven, the schematic perspective view of embodiment eight；
Fig. 9 is the partial structural diagram of the embodiment of the present invention seven；
Figure 10 is the partial structural diagram of the embodiment of the present invention eight；
Figure 11 is the local overlooking structural schematic diagram of the embodiment of the present invention nine；
Figure 12 is the partial structural diagram of the embodiment of the present invention ten；
In figure: 1- bottom plate；2- fixed mechanism；3- wiper mechanism；4- fixed plate；5- clamping device；6- driving device；7- circle
Shape opening；The first transmission gear of 8-；9- connecting shaft；The second transmission gear of 10-；11- fixed block；12- rack gear；13- support bar；
14- clamping plate；15- locating part；16- rectangular aperture；17- progressive device；18- vertical plate；The first support frame of 19-；20- mounting plate；
21- rotating electric machine；22- adjusts washing and brushing device；23- connecting plate；24- bolster；25- cleaning brush；26- progressive motor；27- screw thread
Cylinder；The first lead screw of 28-；29- driving gear；30- driven gear；31- sliding sleeve；The progressive plate of 32-；33- slide bar；34- adjusts motor；
The outer square slideway of 35-；Rectangular sliding sash in 36-；37- limit plate；The second lead screw of 38-；39- adjusting block；40- buffer shaft；41- buffering
Spring；42- sleeve；43- driving motor；44- gear wheel；45- drives gear；46- support tube；47- limit shaft；48- position-limiting drum；
49- cleaning machine；The first electric telescopic rod of 50-；51- clear board；52- inductor；53- steering mechanism；54- steering motor；55-
Deflecting plate；56- first turns to air bag；The first tracheae of 57-；The first air pump of 58-；The second electric telescopic rod of 59-；60- first is supported
Block；The first link block of 61-；The first connecting column of 62-；The second support frame of 63-；64- second turns to air bag；The second tracheae of 65-；66-
Second air pump；67- third electric telescopic rod；The second supporting block of 68-；The second link block of 69-；70- sliding slot；The second connecting column of 71-；
The 4th electric telescopic rod of 72-；73- stabilizing spring；74- threaded hole.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment one please refers to Fig. 1-3, and the present invention provides a kind of technical solution: a kind of petrochemical industry is cleaned with pipeline intelligent
Device, including bottom plate 1, it is characterised in that: the both ends at 1 top of bottom plate are respectively fixed with fixed mechanism 2 and wiper mechanism 3,
The fixed mechanism 2 includes fixed plate 4, clamping device 5 and driving device 6, and the bottom end of the fixed plate 4 and bottom plate 1 are fixed, institute
The middle part for stating fixed plate 4 is equipped with circular open 7, and the horizontal two sides central symmetry of the circular open 7 is set there are two clamping device
5, and centrosymmetric central point be circular open 7 the center of circle, the clamping device 5 include the first transmission gear 8, connecting shaft 9,
Second transmission gear 10, fixed block 11, rack gear 12, support bar 13, clamping plate 14 and locating part 15, the fixed block 11 and fixation
Plate 4 is fixed close to the side of wiper mechanism 3, and the middle part of the fixed block 11 is equipped with rectangular aperture 16, and the support bar 13 is fixed
In 16 inside of rectangular aperture of fixed block 11, and support bar 13 is equipped with sliding slot 70, and the sliding of rack gear 12 is connected to sliding slot 70
Interior, the rack gear 12 is fixed close to one end of circular open 7 and clamping plate 14, and the outside of the clamping plate 14 is symmetrically arranged with limit
Part 15, and locating part 15 is located at the two sides of rack gear 12, the clamping plate 14 is connect by locating part 15 with fixed block 11, and described the
Two transmission gears 10 engage connection with rack gear 12, and one end of the connecting shaft 9 and the second transmission gear 10 are fixed, connecting shaft 9
The other end passes through fixed plate 4 and the first transmission gear 8 is fixed, and connecting shaft 9 is rotatablely connected by bearing and fixed plate 4, described
First transmission gear 8 is connect with driving device 6, and the driving device 6 is connected with fixed plate 4.The locating part 15 includes limit
Axis 47 and position-limiting drum 48, one end of the position-limiting drum 48 and fixed block 11 are fixed, and the other end is slidably socketed in the outer of limit shaft 47
Side, one end of the limit shaft 47 and clamping plate 14 are fixed.The stability of clamping plate 14 is improved by locating part 15.
Embodiment two please refers to Fig. 1,2, and the driving device 6 includes driving motor 43, gear wheel 44, driving 45 and of gear
Support tube 46, the support tube 46 and circular open 7 are concentric, and the side of support tube 46 and fixed plate 4 far from wiper mechanism 3 is solid
Fixed, the gear wheel 44 is socketed in the outside of support tube 46, and is rotatablely connected by bearing and support tube 46, the gear wheel 44
Connection is engaged with two the first transmission gears 8 and driving gear 45 respectively, the driving motor 43 is connected to fixed plate 4 close to clear
On the side of washing machine structure 3, the output end of the driving motor 43 passes through fixed plate 4 and connect with driving gear 45, and driving motor
43 output end and fixed plate 4 is rotatablely connected.The driving motor 43 is servo motor.Clamping plate is driven by driving device 6
14 pairs of pipelines are fixed.
Embodiment three please refers to Fig. 2,4, the wiper mechanism 3 include progressive device 17, vertical plate 18, the first support frame 19,
Mounting plate 20, rotating electric machine 21 adjust washing and brushing device 22, and the bottom of the vertical plate 18 and bottom plate 1 are fixed, the progressive device 17
It is connected with vertical plate 18, and the first support frame 19 is connected with progressive device 17, the rotating electric machine 21 is connected to the first support frame 19
On, and the output end of rotating electric machine 21 runs through the first support frame 19, and is rotatablely connected with the first support frame 19, rotating electric machine 21
Output end and mounting plate 20 are fixed, and the adjusting washing and brushing device 22 is fixed on side of the mounting plate 20 far from rotating electric machine 21.Institute
Stating rotating electric machine 21 is servo motor.Pipeline is cleaned by wiper mechanism 3.
Example IV please refers to Fig. 4,5, and the adjusting washing and brushing device 22 includes adjusting motor 34, outer square slideway 35, interior
Rectangular sliding sash 36, limit plate 37, the second lead screw 38 and adjusting block 39, connecting plate 23, bolster 24 and cleaning brush 25, the foreign side
Shape slideway 35 and adjusting motor 34 are fixed with mounting plate 20, and the interior rectangular sliding sash 36 is slidably socketed in outer square slideway 35
Inside, the tip inside of the interior rectangular sliding sash 36 are fixed with adjusting block 39, and the middle part of the adjusting block 39 is equipped with threaded hole 74,
The adjusting block 39 is threadedly coupled by threaded hole 74 with the second lead screw 38, and one end of second lead screw 38 and limit plate 37 are solid
Fixed, the other end of the second lead screw 38 passes through outer square slideway 35 and adjusts the output end of motor 34 and fixes, the connecting plate 23 and
Interior rectangular sliding sash 36 is fixed far from the one end for adjusting motor 34, and the connecting plate 23 is fixed by bolster 24 and cleaning brush 25.
The adjusting motor 34 is servo motor.The cleaning diameter that cleaning brush 25 is adjusted by adjusting washing and brushing device 22, can be suitably used for not
With the pipeline cleaning of internal diameter.
Embodiment five please refers to Fig. 4,6, and there are two the bolster 24 is set, and two bolsters 24 are symmetrically distributed in connection
Between plate 23 and cleaning brush 25, keep bolster 24 more uniform to the support force of cleaning brush 25.The bolster 24 includes buffering
Axis 40, buffer spring 41 and sleeve 42, one end of the sleeve 42 and connecting plate 23 are fixed, and the buffer shaft 40 is socketed in sleeve
42 inside, and buffer shaft 40 is fixed by buffer spring 41 and connecting plate 23, the buffer shaft 40 is far from buffer spring 41
One end and cleaning brush 25 are fixed, contact cleaning brush 25 with inner wall of the pipe by bolster 24 even closer.The cleaning brush
25 be arc-shaped structure.
Embodiment six please refers to Fig. 2,7, the progressive device 17 include progressive motor 26, thread barrel 27, the first lead screw 28,
Driving gear 29, driven gear 30, sliding sleeve 31, progressive plate 32 and slide bar 33, the thread barrel 27 runs through vertical plate 18, and passes through axis
It holds and is rotatablely connected with vertical plate 18, first screw rod 28 is threadedly coupled with thread barrel 27, and the first lead screw 28 is close to fixed plate 4
One end and progressive plate 32 are fixed, and the horizontal two sides of first screw rod are symmetrically arranged with slide bar 33, one end of the slide bar 33 with pass
Fixed into plate 32, the sliding sleeve 31 is slidably socketed in the outside of slide bar 33, and sliding sleeve 31 is fixed through vertical plate 18, the driven tooth
Wheel 30 is fixedly attached to the outside of thread barrel 27, and driven gear 30 engages connection, the driving gear 29 with driving gear 29
It is fixed with the output end of progressive motor 26, the progressive motor 26 is connect with vertical plate 18, and first support frame 19, which is fixed on, to be passed
Side into plate 32 far from the first lead screw 28.The progressive motor 26 is servo motor.Cleaning brush is adjusted by progressive device 17
25 axial distance, cleaning brush 25 can protrude into pipeline.
Embodiment seven please refers to Fig. 8,9, and the wiper mechanism 3 further includes remove device 49, remove device 49 and first
Support 19 is connected.The remove device 49 includes the first electric telescopic rod 50 and clear board 51, and 19 lateral surface of the first support frame connects
It is connected to the first electric telescopic rod 50, the output end of the first electric telescopic rod 50 is connected with clear board 51.By clear board 51 clear
25 are scrubbed to clean out and fall to the dregs of duct bottom and iron rust is scavenged into outside pipeline.
Embodiment eight please refers to Fig. 8,10, and the wiper mechanism 3 further includes transfer 53, transfer 53 respectively with pass
It is connected into device 17 and the first support frame 19, and between progressive device 17 and the first support frame 19.The transfer 53
Air bag 56, the first tracheae 57, the first air pump 58, the second electric telescopic rod are turned to including steering motor 54, deflecting plate 55, first
59, the first supporting block 60, the first link block 61, fixing axle 62, the first connecting column 62, the second support frame 63, second turn to air bag
64, the second tracheae 65, the second air pump 66, third electric telescopic rod 67, the second supporting block 68, the second link block 69, the first support
Frame 19 is connected with the second support frame 63, and the second support frame 63 is connected with deflecting plate 55, and steering motor 54 is located at the second support frame 63
It is interior and connect with deflecting plate 55, deflecting plate 55 be separately connected far from the side of the second support frame 63 first supporting block 60 side,
The side of first link block 61, the side of the second supporting block 68 and the second link block 69 side, the side of the first link block 61
It is connected with the second electric telescopic rod 59, the output end of the second electric telescopic rod 59 connects one end of the first air pump 58, the first air pump
58 other end connects the side of the first supporting block 60, and the first tracheae 57 is respectively communicated with the first air pump 58 and first and turns to air bag
56, the side of the second link block 69 is connected with third electric telescopic rod 67, the output end connection second of third electric telescopic rod 67
One end of air pump 66, the other end of the second air pump 66 connect the side of the second supporting block 68, and the second tracheae 65 is respectively communicated with second
Air pump 66 and second turns to air bag 64, and the output end of steering motor 54 runs through deflecting plate 55, and is rotatablely connected with deflecting plate 55, turns
It is connected to the output end of motor 54 with the second steering air bag 64, the second steering air bag 64 is connected with the first steering air bag 56, and first
One end that air bag 56 is fixedly connected with the first connecting column 62 is turned to, the other end of the first connecting column 62 and progressive plate 32 are rotatablely connected.
The longitudal section that the second steering air bag 64, first turns to air bag 56 is serrated, and second, which turns to air bag 64 and first, turns to
Air bag 56 matches, and the second steering air bag 64 and the first steering air bag 56 are merged into cylindrical body.The side of the mounting plate 20 is set
There is inductor 52.It adjusts washing and brushing device 22 and passes through the curved pipeline capable of washing of transfer 53.First lead screw 28 is flexible,
First lead screw 28 can be flexible link or ripple bar.The slide bar 33 is flexible, and slide bar 33 can be flexible link or ripple bar.Described
One connecting column 62 is fabricated from a flexible material, flexible.Setting facilitates transfer 53 and the connection of 53 front end of transfer in this way
Remove device 49 and adjust in the bend pipe that all smoothly turns into the line of washing and brushing device 22.The steering motor 54 is servo motor.
Embodiment nine please refers to Figure 11, and there are two the adjusting washing and brushing devices 22, and two adjusting washing and brushing devices 22 are all fixed
In side of the mounting plate 20 far from rotating electric machine 21, and using the diameter of 20 side of mounting plate as axial symmetry.Setting is because clear in this way
There are two scrubbing, cleaning up is faster.
Embodiment ten please refers to Figure 12, and the output end of the rotating electric machine 21 runs through the first support frame 19, and with first
Support 19 is rotatablely connected, and the output end of rotating electric machine 21 is fixedly connected with one end of the second connecting column 71, the second connecting column 71
The other end and mounting plate 20 are hinged, and the 4th electric telescopic rod 72 is connected on the second connecting column 71, the 4th electric telescopic rod 72
Output end connection plate 20 is close to the side of rotating electric machine 21.It is connected with stabilizing spring 73 on second connecting column 71, surely
Determine spring 73 and the 4th electric telescopic rod 72 is symmetrically connected to the two sides of the second connecting column 71, the both ends difference of stabilizing spring 73
The second connecting column 71 and mounting plate 20 are connected close to the side of rotating electric machine 21.Two adjusting washing and brushing devices 22 are arranged in this way can be suitable
In the bend pipe of benefit to turn into the line, and remaining dregs or grease stain in the bend pipe for cleaning pipeline while steering.
The present invention can be also used for cleaning and building, municipal works in the tank of the tank truck of all kinds of petrochemical industry transports and use
Concrete tank tank in cleaning.
Working principle:
A, when being cleaned to pipeline, pipeline is penetrated into circular open 7 first and is placed between two clamping plates 14, led to
The rotation of 43 output end of motor of overdriving drives the rotation of driving gear 45, drives gear 45 with gear wheel 44 to engage connection, greatly
Gear 44 engages connection with two the first transmission gears 8 respectively, makes the rotation for driving gear 45 that can drive two the first driving cogs
Wheel 8 rotates synchronously, and the first transmission gear 8 is fixed by connecting shaft 9 and the second transmission gear 10, the second transmission gear 10 and rack gear
12 engagement connections, one end of rack gear 12 and clamping plate 14 are fixed, and two rack gears 12 are in center pair around the center of circle of circular open 7
Claim, the rotation of the second transmission gear 10 is made to drive two clamping plates 14 simultaneously close to pipe motion, passes through two clamping plates 14
Clamping plays fixed effect to pipeline；
B, after pipeline is fixed, the rotation of driving gear 29, driving tooth can be driven by the rotation of 26 output end of progressive motor
Wheel 29 is engaged with driven gear 30, and driven gear 30 is fixedly attached to the outside of thread barrel 27, makes the rotation of driving gear 29 can
The rotation of thread barrel 27 is driven, thread barrel 27 is threadedly coupled with the first lead screw 28, and first lead screw 28 and progressive plate 32 are fixed,
The fixed slide bar 33 in progressive 32 two sides of plate, which is slidably socketed, send the rotation of thread barrel 27 can by cleaning brush 25
To pipeline；
C, after cleaning brush 25 enters in pipeline, the rotation by adjusting 34 output end of motor can drive turning for the second lead screw 38
Dynamic, the second lead screw 38 is threadedly coupled with adjusting block 39, and adjusting block 39 and interior rectangular sliding sash 36 are fixed, makes the rotation of the second lead screw 38
The relatively outer square slideway 35 of interior rectangular sliding sash 36 can be driven to slide, so that distance of the cleaning brush 25 with respect to mounting plate 20 is increased,
Cleaning brush 25 can be contacted with the inner wall of the pipe of different inner diameters in this way, and the present invention is made to be suitable for the cleaning of the pipeline of different inner diameters.
D, after cleaning brush 25 is contacted with inner wall of the pipe, cleaning brush 25 can be driven by the rotation of 21 output end of rotating electric machine
Rotation is contacted the frictional force generated with inner wall of the pipe by cleaning brush 25 and plays cleaning effect to inner wall of the pipe.
E, the dregs and iron rust that cleaning brush 25 cleans out fall to duct bottom, and clear board 51 is with progressive device 17
The dregs and iron rust that elongation can push duct bottom are until release outside pipeline.
F, after inductor 52 senses the bending direction and bending angle of pipeline, the output end of steering motor 54 drives the
Two, which turn to air bag 64 and first, turns to the rotation of air bag 56, so that second turns to air bag 64 or the first steering air bag 56 and bending direction
The second gas is pushed on the contrary, then starting second opposite with bending direction and turning to third electric telescopic rod 67 corresponding to air bag 64
Pump 66 turns to air bag 64 to second and inflates, and turns to air bag 64 to second according to the bending angle of pipeline and is filled with suitable gas, and second
It turns to air bag 64 and drives deflecting plate 55 and with the second support frame 63 that deflecting plate 55 connects towards the bending direction of pipeline and corresponding
Bending angle is bent and is transferred to bend, while second turns to air bag 64 and turn to, opens the air valve on the second air pump 66, makes the
Two steering air bags 64 slowly restore unaerated state, so that the second steering air bag 64 drives deflecting plate 55 and connect with deflecting plate 55
The second support frame 63 enter bend pipe from bend.First lead screw 28 and slide bar 33 can be curved with the steering of the second steering air bag 64
It is bent.After the second steering air bag 64 and the first steering air bag 56 enter bend pipe, while starting the second electric telescopic rod 59 and third
Electric telescopic rod 67 pushes the first air pump 58 and the second air pump 66, while filling to the first steering air bag 56 and the second steering air bag 64
Gas adjusts washing and brushing device 22 so that the cylindrical body that the first steering air bag 56 and the second steering air bag 64 are merged into can extend in this way
It can continue to clean forward in bend pipe.
G, when the bend of pipeline will be entered by adjusting washing and brushing device 22, the 4th electric telescopic rod 72 shortens, and allows close to pipeline
The adjusting washing and brushing device 22 of inside is swung backward, and stabilizing spring 73 stretches, and the adjusting washing and brushing device 22 on the outside of pipeline will be forward
It swings, can smoothly enter into the bend of pipeline to adjust washing and brushing device 22.When adjusting washing and brushing device 22 in the bend of pipeline, the
The elongation of four electric telescopic rods 72 allows the adjusting washing and brushing device 22 close to insides of pipes to swing forward, and stabilizing spring 73 compresses, pipeline
The adjusting washing and brushing device 22 in outside will be swung backward, and be turned to adjust washing and brushing device 22 in the bend of pipeline.Work as adjusting
When washing and brushing device 22 will produce the bend of pipeline, the 4th electric telescopic rod 72 shortens, and the adjusting close to insides of pipes is allowed to scrub dress
It sets 22 to swing backward, stabilizing spring 73 stretches, and the adjusting washing and brushing device 22 on the outside of pipeline will be swung forward, scrubs to adjust
Device 22 can smoothly produce the bend of pipeline.Two adjusting washing and brushing devices 22 are while turning to, the help that swings back and forth of front and back
Clean remaining dregs or grease stain in the bend of pipeline.Stabilizing spring 73 makes mounting plate 20 drive two adjusting washing and brushing devices
22 swings are more stable.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (3)
1. a kind of petrochemical industry pipeline intelligent cleaning device, including bottom plate (1), it is characterised in that: at the top of the bottom plate (1)
Both ends are respectively fixed with fixed mechanism (2) and wiper mechanism (3), and the fixed mechanism (2) includes fixed plate (4), clamping device
(5) it is fixed with driving device (6), the bottom end and bottom plate (1) of the fixed plate (4), the middle part of the fixed plate (4) is equipped with circle
It is open (7), the middle part of the fixed plate (4) is equipped with circular open (7), the horizontal two sides central symmetry of the circular open (7)
If there are two clamping device (5), and centrosymmetric central point is the center of circle of circular open (7), the clamping device (5) includes
First transmission gear (8), connecting shaft (9), the second transmission gear (10), fixed block (11), rack gear (12), support bar (13), folder
Tight plate (14) and locating part (15), the fixed block (11) is fixed with fixed plate (4) close to the side of wiper mechanism (3), described
The middle part of fixed block (11) is equipped with rectangular aperture (16), and the support bar (13) is fixed on the rectangular aperture (16) of fixed block (11)
Inside, and support bar (13) is equipped with sliding slot (70), the support bar (13) is fixed on the rectangular aperture (16) of fixed block (11)
Inside, and support bar (13) is equipped with sliding slot (70), rack gear (12) sliding is connected in sliding slot (70), the rack gear (12)
It is fixed close to the one end of circular open (7) and clamping plate (14), locating part (15) are symmetrically arranged on the outside of the clamping plate (14),
And locating part (15) is located at the two sides of rack gear (12), the clamping plate (14) is connect by locating part (15) with fixed block (11),
Second rotate gear (10) engages connection, one end and the second rotate gear (10) of the connecting shaft (9) with rack gear (12)
Fixed, it is fixed that the other end of connecting shaft (9) passes through fixed plate (4) and the first transmission gear (8), and connecting shaft (9) passes through bearing
Be rotatablely connected with fixed plate (4), first transmission gear (8) connect with driving device (6), the driving device (6) with consolidate
Fixed board (4) is connected；
The wiper mechanism (3) includes progressive device (17), vertical plate (18), the first support frame (19), mounting plate (20), electric rotating
Machine (21) adjusts washing and brushing device (22), and the bottom of the vertical plate (18) and bottom plate (1) are fixed, the progressive device (17) and vertical
Plate (18) is connected, and the first support frame (19) is connected with progressive device (17), and the rotating electric machine (21) is connected to the first support
On frame (19), and the output end of rotating electric machine (21) runs through the first support frame (19), and is rotatablely connected with the first support frame (19),
The output end of rotating electric machine (21) and mounting plate (20) are fixed, and it is separate that the adjusting washing and brushing device (22) is fixed on mounting plate (20)
The side of rotating electric machine (21)；
The progressive device (17) include progressive motor (26), thread barrel (27), the first lead screw (28), driving gear (29), from
Moving gear (30), sliding sleeve (31), progressive plate (32) and slide bar (33), the thread barrel (27) runs through vertical plate (18), and passes through axis
It holds and is rotatablely connected with vertical plate (18), first screw rod (28) is threadedly coupled with thread barrel (27), and the first lead screw (28) is close
One end and progressive plate (32) of fixed plate (4) are fixed, and the horizontal two sides of first screw rod are symmetrically arranged with slide bar (33), the cunning
One end and progressive plate (32) of bar (33) are fixed, and the sliding sleeve (31) is slidably socketed in the outside of slide bar (33), and sliding sleeve (31)
Fixed to run through vertical plate (18), the driven gear (30) is fixedly attached to the outside of thread barrel (27), and driven gear (30) with
Driving gear (29) engagement connection, the driving gear (29) and the output end of progressive motor (26) are fixed, the progressive motor
(26) it is connect with vertical plate (18), first support frame (19) is fixed on the side of progressive plate (32) far from the first lead screw (28)；
The wiper mechanism (3) further includes transfer (53), transfer (53) respectively with progressive device (17) and first
Support (19) connection, and between progressive device (17) and the first support frame (19)；The transfer (53) includes turning to
Motor (54), deflecting plate (55), first turn to air bag (56), the first tracheae (57), the first air pump (58), the second electric telescopic rod
(59), the first supporting block (60), the first link block (61), fixing axle (62), the first connecting column (62), the second support frame (63),
Second turn to air bag (64), the second tracheae (65), the second air pump (66), third electric telescopic rod (67), the second supporting block (68),
Second link block (69), the first support frame (19) are connected with the second support frame (63), and the second support frame (63) is connected with deflecting plate
(55), steering motor (54) is located in the second support frame (63) and connect with deflecting plate (55), and deflecting plate (55) is far from second
The side of support (63) is separately connected the side of the first supporting block (60), the side of the first link block (61), the second supporting block
(68) side of side and the second link block (69), the side of the first link block (61) is connected with the second electric telescopic rod
(59), the other end of one end of the output end connection the first air pump (58) of the second electric telescopic rod (59), the first air pump (58) connects
The side of the first supporting block (60) is connect, the first tracheae (57) is respectively communicated with the first air pump (58) and first and turns to air bag (56), the
The side of two link blocks (69) is connected with third electric telescopic rod (67), the output end connection second of third electric telescopic rod (67)
One end of air pump (66), the side of the other end connection the second supporting block (68) of the second air pump (66), the second tracheae (65) is respectively
Be connected to the second air pump (66) and second and turn to air bag (64), the output end of steering motor (54) runs through deflecting plate (55), and with turn
It is rotatablely connected to plate (55), the output end of steering motor (54) turns to air bag (64) with second and is connected, and second turns to air bag (64)
It turns to air bag (56) with first to be connected, first turns to one end that air bag (56) are fixedly connected with the first connecting column (62), the first connection
The other end of column (62) and progressive plate (32) are rotatablely connected；Second steering air bag (64), first turn to the vertical of air bag (56)
Section is serrated, and second, which turns to air bag (64) and first, turns to air bag (56) and match, the second steering air bag (64) and the
One, which turns to air bag (56), is merged into cylindrical body.
2. a kind of petrochemical industry pipeline intelligent cleaning device according to claim 1, it is characterised in that: the electric rotating
Machine (21) is servo motor.
3. a kind of petrochemical industry pipeline intelligent cleaning device according to claim 1, it is characterised in that: the mounting plate
(20) side is equipped with inductor (52).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910059849.9A CN109513696A (en) | 2019-01-22 | 2019-01-22 | A kind of petrochemical industry pipeline intelligent cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910059849.9A CN109513696A (en) | 2019-01-22 | 2019-01-22 | A kind of petrochemical industry pipeline intelligent cleaning device |
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| CN109513696A true CN109513696A (en) | 2019-03-26 |
Family
ID=65799384
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| CN201910059849.9A Pending CN109513696A (en) | 2019-01-22 | 2019-01-22 | A kind of petrochemical industry pipeline intelligent cleaning device |
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| CN110767019A (en) * | 2019-11-06 | 2020-02-07 | 陈春阳 | Pipeline connecting and debugging device for refrigeration and air conditioning equipment |
| CN111842356A (en) * | 2020-07-20 | 2020-10-30 | 上海薪传新能源科技有限公司 | New energy automobile blast pipe cleaning device |
| CN112871897A (en) * | 2020-12-26 | 2021-06-01 | 胡崇刚 | Rotary type brushing device for cleaning exhaust pipelines of range hoods with different calibers |
| CN117123576A (en) * | 2023-10-24 | 2023-11-28 | 山东蒙阳机械制造有限公司 | Catheter cleaning equipment |
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