CN109509633A - A kind of loop wire winder - Google Patents
A kind of loop wire winder Download PDFInfo
- Publication number
- CN109509633A CN109509633A CN201811424636.3A CN201811424636A CN109509633A CN 109509633 A CN109509633 A CN 109509633A CN 201811424636 A CN201811424636 A CN 201811424636A CN 109509633 A CN109509633 A CN 109509633A
- Authority
- CN
- China
- Prior art keywords
- magnetic core
- support plate
- channel
- idler wheel
- loop wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Storage Of Web-Like Or Filamentary Materials (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention discloses a kind of loop wire winders, including rack, assembly head, electric cabinet, transmission mechanism, wire storage ring, magnetic core clamping device, the support plate that the magnetic core clamping device includes the support base being arranged on the rack, is horizontally set on support base, one end of support plate is equipped with C-channel, and the central angle of the C-channel is greater than 180 degree；The wire storage ring is matched with the aperture position of support plate C-channel, and support plate plane is vertical with the anchor ring of wire storage ring；The support plate be uniformly arranged on the outer for being located at C-channel at least three perpendicular to support plate idler wheel column and driven roller, idler wheel column and driven roller be equipped with idler wheel and driving wheel for clamping magnetic core, and the driving wheel is connect by driven roller with transmission mechanism；Magnetic core positioning component is additionally provided in the support plate.The present invention in the support plate of loop wire winder by being arranged magnetic core positioning component, in magnetic core winding process, prevent magnetic core in winding process due to wire storage ring rotation pull caused by magnetic core beat upwards, guarantee magnetic core coiling uniformity, improve magnetic core around line mass.
Description
Technical field
The present invention relates to coil winding machine technical fields, and in particular to a kind of loop wire winder.
Background technique
It is exactly to be used to cable being wound on the machine on magnetic core for coil winding machine is simple, loop wire winder is for producing
The coil winding machine of coiling ring-shaped transformer and ring type magnetic core, circular thread winder are made of three major part such as head, fixture, base.Machine
Head includes the components such as wire storage ring, support wheel, belt；Fixture is mainly fixture idler wheel, to clamp annular core element and in coiling
When rotate core so that cable is uniformly wrapped on core；The components such as head and fixture are arranged on base.It is existing
Loop wire winder, in winding process, magnetic core will appear upward bounce due to the drawing external force by cable on wire storage ring, magnetic core
The phenomenon that, influence the uniformity of magnetic core coiling, influence magnetic core around line mass, be not able to satisfy production requirement.
Summary of the invention
It is an object of the present invention to overcome defect existing in the prior art, provide a kind of loop wire winder, the annular around
Line machine, which has, can prevent magnetic core from can beat upwards in winding process, influence magnetic core coiling uniformity and the problem of around line mass.
To achieve the above object, the technical scheme is to design a kind of loop wire winders, including rack, assembly machine
Head, electric cabinet, transmission mechanism, wire storage ring, magnetic core clamping device, the magnetic core clamping device include the support being arranged on the rack
Seat, the support plate being horizontally set on support base, one end of support plate are equipped with C-channel, and the central angle of the C-channel is greater than 180
Degree；The wire storage ring is matched with the aperture position of support plate C-channel, and support plate plane is vertical with the anchor ring of wire storage ring；Institute
State idler wheel column and driven roller that support plate is uniformly arranged at least three perpendicular to support plate on the outer for being located at C-channel, idler wheel
Column and driven roller are equipped with idler wheel and driving wheel for clamping magnetic core, and the driving wheel is connected by driven roller and transmission mechanism
It connects, the idler wheel is driven wheel；Magnetic core positioning component is additionally provided in the support plate.By in the support plate of loop wire winder
Setting magnetic core positioning component, by magnetic core positioning component fixed magnetic core, prevents magnetic core in winding process in magnetic core winding process
In due to wire storage ring rotation pull caused by magnetic core beat upwards, guarantee magnetic core coiling uniformity, guarantee the coiling matter of magnetic core
Amount.
Preferred technical solution is, the magnetic core positioning component be setting on the supporting plate be used for the recessed of embedded magnetic core
The opening direction of slot, the groove is consistent with the opening direction of support plate C-channel, and the bottom surface of the groove is equipped with for accommodating rolling
The notch of wheel.When coiling, by a part insertion groove of toroidal core, makes the excircle of magnetic core and be arranged in groove indentation, there
Idler wheel contact, so that clamping magnetic core carries out coiling, the upper side of groove is used to stop the upward bounce of magnetic core.
Preferred technical solution is that the magnetic core positioning component includes at least two magnetic cores being vertically arranged on the supporting plate
One end of locating rack, the magnetic core locating rack is connect with support plate, and the wheel seat of pinch roller is connect with the other end of magnetic core locating rack, pressure
Wheel is contacted with the upper surface of magnetic core.When coiling, with the rotation of the rotate driving magnetic core of idler wheel, upper table of multiple pinch rollers from magnetic core
Face pressure lives magnetic core, prevents magnetic core from beating upwards.
Further preferred technical solution is that the wheel seat of the pinch roller is connected by the end of elastic parts and magnetic core locating rack
It connects.The end of magnetic core locating rack and the wheel seat of pinch roller are connected by elastic component, allow the pinch roller according to the change of the thickness of magnetic core
Change automatic position adjusting function, to compress magnetic core.
Further preferred technical solution is the extension in the support plate between the center of circle of C-channel and the idler wheel center of circle
Sliding slot is set on line, and the idler wheel column end of idler wheel is equipped with the sliding block matched with sliding slot.By the cooperation of sliding block and sliding slot, make to roll
Wheel can adjust the position of idler wheel according to the variation of core diameter size, thus with the outer circle wall conflict of magnetic core, compression, operation
It is simple and convenient, it is time saving and energy saving.
In order to make magnetic core clamping device can adapt to different in width magnetic core coiling, so that the biggish magnetic core of width also can
Stable is clamped between idler wheel, and further preferred technical solution is, if the C-channel bottom surface of the support plate is uniformly provided with
The dry telescopic rod to stretch towards C-channel center of circle direction.
Further preferred technical solution is that the comb of the arc matched with C-channel is equipped in the C-channel of the support plate
Tooth, the inner periphery rotation connection of C-channel on the excircle and support plate of the comb teeth.There is the irregular magnetic core in some bottom surfaces, such as
The bottom surface of magnetic core is equipped with casting lug thereon, and existing sheet support plate is unstable to the support of this magnetic core, it may occur that inclination, branch
The C-channel inner wall of fagging is equipped with the comb teeth of arc, and the casting lug thereon of irregular iron core is capable of fixing in the comb teeth gap of comb teeth, combs
Tooth and the C-channel of support plate are rotatablely connected, and do not influence the rotation of magnetic core in winding process.
Further preferred technical solution is that the loop wire winder further includes solidus component, and the solidus component includes
The fixed link of support plate bottom surface is set, and the end of fixed link is equipped with the shank across magnetic core annular distance, and shank and fixed link turn
Dynamic connection.When magnetic core starts coiling, needs to hold free one end of conducting wire by worker, prevent from being twined in winding process
It moves into wire turn, shank is set, the free end of conducting wire and the upper end of shank are intertwined and connected, and in winding process, shank is with magnetic
The rotation of core rotates together, and avoids manually pulling, and reduces danger, improves the security protection of worker.
Further preferred technical solution is that the upper end of the shank is the lantern ring of fixed conducting wire, and the lantern ring includes solid
Determine ring segment and activity ring segment, one end of the activity ring segment and one end of fixing ring segment are hinged, the other end of activity ring segment and solid
The other end bayonet for determining ring segment is cooperatively connected.The position for the bayonet that the free end of conducting wire is connect by activity ring segment with fixing ring segment
It is pressed into lantern ring, and is wrapped in the fixing ring segment of lantern ring, improve the fixation of wire free ends, avoid in winding process, conducting wire
It loosens, influences the coiling effect of magnetic core.
Further preferred technical solution is that the centrally located idler wheel in the support plate is driving wheel, remaining
Idler wheel is driven wheel；It is slidably connected between the support plate and support base along support plate length direction.After coiling, cut with
The conducting wire of wire storage ring connection, opens the opening of wire storage ring, and rear end sliding support plate takes out the magnetic core that coiling is completed, operation letter
Folk prescription is just.
The advantages and beneficial effects of the present invention are: the present invention is fixed by the way that magnetic core is arranged in the support plate of loop wire winder
Hyte part, by magnetic core positioning component fixed magnetic core, prevents magnetic core in winding process due to storage line in magnetic core winding process
Ring rotation pull caused by magnetic core beat upwards, guarantee magnetic core coiling uniformity, improve magnetic core around line mass.Magnetic core positioning
The end of frame and the wheel seat of pinch roller are connected by elastic component, and the pinch roller is allow to automatically adjust position according to the variation of the thickness of magnetic core
It sets, so that magnetic core is compressed, it is simple to operate, it is time saving and energy saving；The comb teeth of arc, irregular iron are equipped in the C-channel of support plate
The casting lug thereon of core is capable of fixing in the comb teeth gap of comb teeth, and the C-channel rotation connection of comb teeth and support plate does not influence coiling
The rotation of magnetic core in journey.Be arranged shank, the free end of conducting wire and the upper end of shank are intertwined and connected, in winding process, shank with
The rotation of magnetic core rotate together, avoid manually pulling, reduce dangerous, improve the security protection of worker.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of 1 loop wire winder magnetic core clamping device of the embodiment of the present invention；
Fig. 2 is the overlooking structure diagram of 1 loop wire winder magnetic core clamping device of the embodiment of the present invention；
Fig. 3 is the structural schematic diagram of 1 loop wire winder magnetic core positioning component of the embodiment of the present invention；
Fig. 4 is the structural schematic diagram of 2 loop wire winder magnetic core positioning component of the embodiment of the present invention；
Fig. 5 is the structural schematic diagram of loop wire winder solidus component of the present invention.
In figure: 1, rack；2, support base；3, support plate；4, wire storage ring；5, idler wheel column；6, magnetic core；7, transmission mechanism；8,
Magnetic core locating rack；9, wheel seat；10, pinch roller；11, comb teeth；12, spring；13, fixed link；14, shank；15, groove；16, notch.
Specific embodiment
With reference to the accompanying drawings and examples, further description of the specific embodiments of the present invention.Following embodiment is only
For clearly illustrating technical solution of the present invention, and not intended to limit the protection scope of the present invention.
Embodiment 1
As shown in Figure 1-3, the present invention is a kind of loop wire winder, including rack, assembly head, electric cabinet, transmission mechanism,
Wire storage ring, magnetic core clamping device, the magnetic core clamping device include the support base 2 being arranged in rack 1, are horizontally set on support
Support plate 3 on seat, one end of support plate are equipped with C-channel, and the central angle of the C-channel is greater than 180 degree；The wire storage ring 4 with
The aperture position of support plate C-channel matches, and support plate plane is vertical with the anchor ring of wire storage ring；The support plate is being located at C
Be uniformly arranged on the outer of shape slot at least three perpendicular to support plate idler wheel column 5 and driven roller, set in idler wheel column and driven roller
There are the idler wheel and driving wheel for clamping magnetic core 6, the driving wheel is connect by driven roller with transmission mechanism 7, and the idler wheel is
Driven wheel；Magnetic core positioning component is additionally provided in the support plate.The magnetic core positioning component includes being vertically arranged on the supporting plate
At least two magnetic core locating racks 8, one end of the magnetic core locating rack connect with support plate, and the wheel seat 9 and magnetic core of pinch roller position
The other end of frame connects, and pinch roller 10 is contacted with the upper surface of magnetic core.The wheel seat 9 of the pinch roller passes through spring 12 and support rod 8
End connection.The comb teeth 11 of the arc matched with C-channel, the excircle of the comb teeth are equipped in the C-channel of the support plate
It is rotatablely connected with the inner periphery of C-channel in support plate.
Magnetic core locating rack in the present embodiment can also be rotatablely connected with support base, when placing magnetic core, first be positioned magnetic core
Frame is rotated away from, and after magnetic core is in place, then rotary magnetic core locating rack makes pinch roller push down the upper surface of magnetic core.
Embodiment 2
As shown in figure 4, embodiment 2 the difference from embodiment 1 is that, the magnetic core positioning component be arranged in support plate 3
On the groove 15 for embedded magnetic core, the opening direction of the groove is consistent with the opening direction of support plate C-channel, described recessed
The bottom surface of slot is equipped with the notch 16 for accommodating idler wheel.
As shown in figure 5, loop wire winder of the invention further includes solidus component, the solidus component includes that setting is supporting
The fixed link 13 of 3 bottom surface of plate, the end of fixed link are equipped with the shank 14 across 6 annular distance of magnetic core, and shank and fixed link rotation connect
It connects.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the technical principles of the invention, several improvements and modifications can also be made, these improvements and modifications
Also it should be regarded as protection scope of the present invention.
Claims (10)
1. a kind of loop wire winder, including rack, head, electric cabinet, transmission mechanism, wire storage ring, magnetic core clamping device, feature
It is, the magnetic core clamping device includes the support base being arranged on the rack, the support plate that is horizontally set on support base, support
One end of plate is equipped with C-channel, and the central angle of the C-channel is greater than 180 degree；The opening position of the wire storage ring and support plate C-channel
It sets and matches, and support plate plane is vertical with the anchor ring of wire storage ring；The support plate is uniformly arranged on the outer for being located at C-channel
At least three perpendicular to support plate idler wheel column and driven roller, idler wheel column and driven roller be equipped with idler wheel for clamping magnetic core and
Driving wheel, the driving wheel are connect by driven roller with transmission mechanism, and the idler wheel is driven wheel；It is additionally provided in the support plate
Magnetic core positioning component.
2. loop wire winder according to claim 1, which is characterized in that the magnetic core positioning component is to be arranged in support plate
On the groove for embedded magnetic core, the opening direction of the groove is consistent with the opening direction of support plate C-channel, the groove
Bottom surface be equipped with notch for accommodating idler wheel.
3. loop wire winder according to claim 1, which is characterized in that the magnetic core positioning component includes being vertically set on
At least two magnetic core locating racks in support plate, one end of the magnetic core locating rack are connect with support plate, the wheel seat and magnetic of pinch roller
The other end of core locating rack connects, and pinch roller is contacted with the upper surface of magnetic core.
4. loop wire winder according to claim 3, which is characterized in that the wheel seat of the pinch roller passes through elastic parts and magnetic
The end of core locating rack connects.
5. loop wire winder according to any one of claims 1-4, which is characterized in that in C-channel in the support plate
The center of circle and the idler wheel center of circle between extended line on sliding slot is set, the idler wheel column end of idler wheel is equipped with the cunning matched with sliding slot
Block.
6. loop wire winder according to claim 5, which is characterized in that the C-channel bottom surface of the support plate is uniformly set
The telescopic rod for thering are several to stretch towards C-channel center of circle direction.
7. loop wire winder according to claim 6, which is characterized in that be equipped in the C-channel of the support plate and C-channel
The comb teeth of the arc matched, the inner periphery rotation connection of C-channel on the excircle and support plate of the comb teeth.
8. loop wire winder described in -4,6,7 any one according to claim 1, which is characterized in that the loop wire winder is also
Including solidus component, the solidus component includes the fixed link that support plate bottom surface is arranged in, the end of fixed link be equipped with across
The shank of magnetic core annular distance, shank and fixed link are rotatablely connected.
9. loop wire winder according to claim 8, which is characterized in that the upper end of the shank is the set of fixed conducting wire
Ring, the lantern ring include fixing ring segment and activity ring segment, and one end of the activity ring segment and one end of fixing ring segment are hinged, activity
The other end of ring segment and the other end bayonet of fixing ring segment are cooperatively connected.
10. loop wire winder according to claim 9, which is characterized in that centrally located in the support plate
Idler wheel is driving wheel, remaining idler wheel is driven wheel；It is slidably connected between the support plate and support base along support plate length direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811424636.3A CN109509633B (en) | 2018-11-27 | 2018-11-27 | Annular winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811424636.3A CN109509633B (en) | 2018-11-27 | 2018-11-27 | Annular winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109509633A true CN109509633A (en) | 2019-03-22 |
| CN109509633B CN109509633B (en) | 2021-01-26 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811424636.3A Active CN109509633B (en) | 2018-11-27 | 2018-11-27 | Annular winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109509633B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112201469A (en) * | 2019-07-06 | 2021-01-08 | 天津康利特变机电科技有限责任公司 | Horizontal winding machine of transformer |
| CN112768199A (en) * | 2020-12-29 | 2021-05-07 | 陆林娣 | Module combined type annular transformer and winding system of winding framework thereof |
| CN113851323A (en) * | 2021-09-03 | 2021-12-28 | 溆浦萬聚电子科技有限公司 | Coil-coated magnetic core device with self-cleaning function and use method thereof |
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| CN203134558U (en) * | 2013-03-06 | 2013-08-14 | 林小平 | Secondary winding machine of voltage transformer |
| CN203918816U (en) * | 2014-06-30 | 2014-11-05 | 山东中瑞电子股份有限公司 | Ring-shaped inductors coiling bench vice |
| CN105405641A (en) * | 2015-12-21 | 2016-03-16 | 天津市百利纽泰克电气科技有限公司 | Automatic wire winding machine for current transformer secondary winding and winding method |
| CN206003627U (en) * | 2016-08-23 | 2017-03-08 | 东莞市纵横机电科技有限公司 | A kind of loop coil ring pressing mechanism of perforation book |
| CN206898264U (en) * | 2016-12-17 | 2018-01-19 | 深圳市安托山特种机电有限公司 | A kind of loop wire winder |
| CN206907646U (en) * | 2017-06-26 | 2018-01-19 | 深圳市顺敬机械设备有限公司 | Rack-and-pinion is around mechanism and loop wire winder |
| CN207973328U (en) * | 2018-03-15 | 2018-10-16 | 丽水青蓝环保科技有限公司 | A kind of damping automatic coil winding machine |
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2018
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| US3799462A (en) * | 1971-08-23 | 1974-03-26 | Universal Mfg Co | Toroidal coil-winding machine |
| CN201298450Y (en) * | 2008-09-28 | 2009-08-26 | 章华伍 | Ring transformer winding machine |
| CN201383437Y (en) * | 2009-04-08 | 2010-01-13 | 温州市南方机械制造有限公司 | Annular coiling machine |
| CN202473600U (en) * | 2011-12-18 | 2012-10-03 | 乐清市亿博电气设备自动化技术有限公司 | Annular winding machine |
| CN203134558U (en) * | 2013-03-06 | 2013-08-14 | 林小平 | Secondary winding machine of voltage transformer |
| CN203918816U (en) * | 2014-06-30 | 2014-11-05 | 山东中瑞电子股份有限公司 | Ring-shaped inductors coiling bench vice |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112201469A (en) * | 2019-07-06 | 2021-01-08 | 天津康利特变机电科技有限责任公司 | Horizontal winding machine of transformer |
| CN112201469B (en) * | 2019-07-06 | 2023-06-27 | 天津康利特变机电科技有限责任公司 | Horizontal winding machine for transformer |
| CN112768199A (en) * | 2020-12-29 | 2021-05-07 | 陆林娣 | Module combined type annular transformer and winding system of winding framework thereof |
| CN112768199B (en) * | 2020-12-29 | 2021-12-21 | 深圳市德尔信电子有限公司 | Module combined type annular transformer and winding system of winding framework thereof |
| CN113851323A (en) * | 2021-09-03 | 2021-12-28 | 溆浦萬聚电子科技有限公司 | Coil-coated magnetic core device with self-cleaning function and use method thereof |
| CN113851323B (en) * | 2021-09-03 | 2024-03-08 | 佛山市润千宇知识产权服务有限公司 | Coil wrapping magnetic core device with self-cleaning function and application method thereof |
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| Publication number | Publication date |
|---|---|
| CN109509633B (en) | 2021-01-26 |
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