CN109509582B - Low-voltage fire-resistant power cable - Google Patents

Low-voltage fire-resistant power cable Download PDF

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Publication number
CN109509582B
CN109509582B CN201811563906.9A CN201811563906A CN109509582B CN 109509582 B CN109509582 B CN 109509582B CN 201811563906 A CN201811563906 A CN 201811563906A CN 109509582 B CN109509582 B CN 109509582B
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China
Prior art keywords
conductor
fire
ceramic
outside
metal sheath
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CN201811563906.9A
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CN109509582A (en
Inventor
胡高耸
王小磊
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HENAN LESHAN CABLE CO LTD
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HENAN LESHAN CABLE CO LTD
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/006Constructional features relating to the conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/02Disposition of insulation
    • H01B7/0275Disposition of insulation comprising one or more extruded layers of insulation
    • H01B7/0283Disposition of insulation comprising one or more extruded layers of insulation comprising in addition one or more other layers of non-extruded insulation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/02Disposition of insulation
    • H01B7/0291Disposition of insulation comprising two or more layers of insulation having different electrical properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/295Protection against damage caused by extremes of temperature or by flame using material resistant to flame
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/42Insulated conductors or cables characterised by their form with arrangements for heat dissipation or conduction
    • H01B7/421Insulated conductors or cables characterised by their form with arrangements for heat dissipation or conduction for heat dissipation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

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  • Insulated Conductors (AREA)

Abstract

The invention relates to a low-voltage fire-resistant power cable, which is characterized in that a heat channel is arranged in the center of a conductor structure, a fire-resistant insulating structure is arranged on the outer surface of the conductor structure, a plurality of the conductor structures are tangentially arranged and fixed by a binding structure, a metal sheath structure is arranged outside the binding structure, an oxygen-insulating fire-resistant structure is arranged on the outer surface of the metal sheath structure, and a filling structure is arranged between the binding structure and the fire-resistant insulating structure outside the conductor structure; in general, the invention has the advantages of reasonable structural design and quick heat dissipation of the cable in a high-temperature state.

Description

Low-voltage fire-resistant power cable
Technical Field
The invention belongs to the technical field of wires and cables, and particularly relates to a low-voltage fire-resistant power cable.
Background
When a fire disaster occurs, a large amount of heat energy is generated when a common A-level fireproof cable runs in flame at about 900 ℃, the conduction and dissipation speed is very slow only through a conductor and an outer layer medium, the accumulated heat energy which cannot be diffused shortens the safe service time of the cable under the flame, the direct current resistance of the copper conductor is about 4.5 times that of the copper conductor at about 900 ℃, the self heat productivity of the cable is multiplied in an electrified state, and the current carrying capacity of the cable is finally reduced sharply; therefore, it is necessary to provide a low-voltage fire-resistant power cable which has a reasonable structural design and can quickly dissipate heat in a high-temperature state.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the low-voltage fire-resistant power cable which is reasonable in structural design and fast in heat dissipation under the high-temperature state.
The purpose of the invention is realized in the following way: the utility model provides a low pressure fire-resistant power cable, it includes conductor structure, conductor structure's center be provided with the heat passageway, conductor structure's surface on be provided with fire-resistant insulation structure, many conductor structure tangent setting and fixed by the structure of binding, the outside of binding be provided with metal sheath structure, metal sheath structure's surface be provided with the oxygen isolation fire-resistant structure, the outside fire-resistant insulation structure of binding structure and conductor structure between be provided with filling structure.
The conductor structure is formed by tightly winding copper tubes formed by interlocking annealing soft copper strips with double layers of thickness of 1.0mm and width of 8.0mm and special-shaped copper monofilaments with corresponding sizes outside the copper tubes.
The fireproof insulating structure consists of a mica tape layer with the thickness of 0.2mm wrapped outside the conductor structure and a ceramic silicone rubber layer with the thickness of 1.2mm wrapped outside the mica tape layer.
The mica tape layer is formed by tightly overlapping and wrapping double-sided mica tapes outside the conductor structure, and the overlapping rate of the mica tapes is not lower than 50%.
The ceramic silicone rubber layer is formed by extruding around the mica tape layer in a cold extrusion mode, controlling the extrusion temperature within 30-40 ℃, and then vulcanizing at a high temperature of 160-250 ℃.
The filling structure is a composite rope-shaped filler woven by a ceramic fire-resistant belt and glass fiber yarns in a softened state.
The binding structure is a composite tape formed by pressing ceramic fire-resistant silicon rubber and alkali-free glass fiber cloth at a high temperature.
The metal sheath structure is longitudinally wrapped by copper strips with corresponding widths, an annular groove is pressed by a compression roller after argon arc welding, and the groove depth is 1-2 mm, so that the bending flexibility of the whole cable is ensured.
The oxygen-isolating refractory structure adopts ceramic low-smoke halogen-free polyolefin refractory material, which is plastic mixed by adding ceramic filler, high flame retardant and plasticizer into polyolefin resin, and is extruded and wrapped on the outer surface of the metal sheath structure at the temperature of 110-140 ℃.
The invention has the beneficial effects that: the invention adopts the conductor structure of the combination of the interlocking copper pipe and the special-shaped monofilament, ensures the softness of the conductor under the condition that the dosage of copper materials is not changed, provides a channel for the rapid heat dissipation of the cable at high temperature, and greatly increases the current-carrying capacity of the cable compared with the copper conductor with the same section; the filling structure is a composite rope-shaped filler woven by a ceramic fire-resistant belt and glass fiber yarns in a softened state, and is rapidly hardened into a hard ceramic shell when the temperature of flame or surrounding environment reaches 600 ℃, so that the shell is not melted, dropped or contracted at high temperature, and all power-on circuits can be well isolated without short-circuit accidents; the binding structure is composed of a composite binding belt formed by pressing ceramic fire-resistant silicon rubber and alkali-free glass fiber cloth at a high temperature, the binding belt is wound on a wire core, the composite binding belt is hardened into a hard shell under flame, a certain protection effect can be achieved on the wire core, the ceramic composite binding belt is filled in gaps of each wire core uniformly, and the roundness of the whole cable wire core is guaranteed.
Drawings
Fig. 1 is a schematic cross-sectional view of a low voltage fire-resistant power cable according to the present invention.
In the figure: 1. the heat pipe comprises a heat channel 2, a conductor structure 3, a fire-resistant insulating structure 4, a filling structure 5, a fastening structure 6, a metal sheath structure 7 and an oxygen-insulating fire-resistant structure.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Example 1
As shown in fig. 1, a low-voltage fire-resistant power cable is provided with a conductor structure 2, a heat channel 1 is arranged in the center of the conductor structure 2, fire-resistant insulation structures 3 are arranged on the outer surface of the conductor structure 2, a plurality of the conductor structures 2 are tangentially arranged and fixed by a fastening structure 5, a metal sheath structure 6 is arranged outside the fastening structure 5, an oxygen-insulating fire-resistant structure 7 is arranged on the outer surface of the metal sheath structure 6, and a filling structure 4 is arranged between the fastening structure 5 and the fire-resistant insulation structures 3 outside the conductor structure 2.
The invention adopts the conductor structure of the combination of the interlocking copper pipe and the special-shaped monofilament, ensures the softness of the conductor under the condition that the dosage of copper materials is not changed, provides a channel for the rapid heat dissipation of the cable at high temperature, and greatly increases the current-carrying capacity of the cable compared with the copper conductor with the same section; in general, the invention has the advantages of reasonable structural design and quick heat dissipation of the cable in a high-temperature state.
Example 2
As shown in fig. 1, a low-voltage fire-resistant power cable is provided with a conductor structure 2, a heat channel 1 is arranged in the center of the conductor structure 2, fire-resistant insulation structures 3 are arranged on the outer surface of the conductor structure 2, a plurality of the conductor structures 2 are tangentially arranged and fixed by a fastening structure 5, a metal sheath structure 6 is arranged outside the fastening structure 5, an oxygen-insulating fire-resistant structure 7 is arranged on the outer surface of the metal sheath structure 6, and a filling structure 4 is arranged between the fastening structure 5 and the fire-resistant insulation structures 3 outside the conductor structure 2; the conductor structure 2 is formed by tightly winding copper tubes formed by interlocking annealing soft copper strips with double layers of thickness of 1.0mm and width of 8.0mm and special-shaped copper monofilaments with corresponding sizes outside the copper tubes; the fireproof insulation structure 3 consists of a mica tape layer with the thickness of 0.2mm wrapped outside the conductor structure and a ceramic silicone rubber layer with the thickness of 1.2mm wrapped outside the mica tape layer; the mica tape layer is formed by tightly overlapping and wrapping double-sided mica tapes outside the conductor structure, and the overlapping rate of the mica tapes is not lower than 50%; the ceramic silicone rubber layer is formed by extruding around the mica tape layer in a cold extrusion mode, controlling the extrusion temperature within 30-40 ℃, and then vulcanizing at a high temperature of 160-250 ℃; the filling structure 4 is a composite rope-shaped filler woven by a ceramic fire-resistant belt and glass fiber yarns in a softened state; the fastening structure 5 is a composite belting formed by pressing ceramic fire-resistant silicon rubber and alkali-free glass fiber cloth at a high temperature; the metal sheath structure 6 is longitudinally wrapped by copper strips with corresponding widths, an annular groove is pressed by a compression roller after argon arc welding, and the groove depth is 1-2 mm, so that the bending flexibility of the whole cable is ensured; the oxygen-isolating refractory structure 7 adopts ceramic low-smoke halogen-free polyolefin refractory material, which is plastic mixed by adding functional additives such as ceramic filler, high flame retardant, plasticizer and the like into polyolefin resin, and is extruded and wrapped on the outer surface of the metal sheath structure at the temperature of 110-140 ℃.
The invention adopts the conductor structure of the combination of the interlocking copper pipe and the special-shaped monofilament, ensures the softness of the conductor under the condition that the dosage of copper materials is not changed, provides a channel for the rapid heat dissipation of the cable at high temperature, and greatly increases the current-carrying capacity of the cable compared with the copper conductor with the same section; the filling structure is a composite rope-shaped filler woven by a ceramic fire-resistant belt and glass fiber yarns in a softened state, and is rapidly hardened into a hard ceramic shell when the temperature of flame or surrounding environment reaches 600 ℃, so that the shell is not melted, dropped or contracted at high temperature, and all power-on circuits can be well isolated without short-circuit accidents; the binding structure is composed of a composite binding belt formed by pressing ceramic fire-resistant silicon rubber and alkali-free glass fiber cloth at a high temperature, the binding belt is wound on a wire core, the composite binding belt is hardened into a hard shell under flame, a certain protection effect can be achieved on the wire core, the ceramic composite binding belt is filled in gaps of each wire core uniformly, and the roundness of the whole cable wire core is guaranteed.
The conductor structures with different specifications are selected from copper pipe outer diameters with different sizes and special-shaped copper monofilament sizes, and specific sizes are selected from the following table:

Claims (1)

1. A low voltage fire resistant power cable comprising a conductor structure, characterized in that: the center of the conductor structure is provided with a heat channel, the outer surface of the conductor structure is provided with a fireproof insulation structure, a plurality of the conductor structures are tangentially arranged and fixed by a binding structure, the outer part of the binding structure is provided with a metal sheath structure, the outer surface of the metal sheath structure is provided with an oxygen-isolation fireproof structure, and a filling structure is arranged between the binding structure and the fireproof insulation structure outside the conductor structure;
the conductor structure is formed by tightly winding copper tubes formed by interlocking annealing soft copper strips with double layers of thickness of 1.0mm and width of 8.0mm and special-shaped copper monofilaments with corresponding sizes outside the copper tubes;
The fireproof insulating structure consists of a mica tape layer with the thickness of 0.2mm wrapped outside the conductor structure and a ceramic silicon rubber layer with the thickness of 1.2mm wrapped outside the mica tape layer in an extrusion mode; the mica tape layer is formed by tightly overlapping and wrapping double-sided mica tapes outside the conductor structure, and the overlapping rate of the mica tapes is not lower than 50%; the ceramic silicone rubber layer is formed by extruding around the mica tape layer in a cold extrusion mode, controlling the extrusion temperature within 30-40 ℃, and then vulcanizing at a high temperature of 160-250 ℃;
the filling structure is a composite rope-shaped filler woven by a ceramic refractory belt and glass fiber yarns in a softened state;
the binding structure is a composite tape formed by pressing ceramic fire-resistant silicon rubber and alkali-free glass fiber cloth at a high temperature;
the metal sheath structure is longitudinally wrapped by copper strips with corresponding widths, an annular groove is pressed by a compression roller after argon arc welding, and the groove depth is 1-2 mm, so that the bending flexibility of the whole cable is ensured;
The oxygen-isolation fireproof structure adopts ceramic low-smoke halogen-free polyolefin fireproof material, which is plastic mixed by adding ceramic filler, high flame retardant and plasticizer into polyolefin resin, and is extruded and wrapped on the outer surface of the metal sheath structure at the temperature of 110-140 ℃.
CN201811563906.9A 2018-12-20 2018-12-20 Low-voltage fire-resistant power cable Active CN109509582B (en)

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Application Number Priority Date Filing Date Title
CN201811563906.9A CN109509582B (en) 2018-12-20 2018-12-20 Low-voltage fire-resistant power cable

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Application Number Priority Date Filing Date Title
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CN109509582A CN109509582A (en) 2019-03-22
CN109509582B true CN109509582B (en) 2024-06-25

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113488270A (en) * 2021-06-30 2021-10-08 重庆泰山电缆有限公司 High-current-carrying medium-voltage fire-resistant cable

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN208157139U (en) * 2018-05-09 2018-11-27 江苏宝安电缆有限公司 A kind of heat dissipation high-tension cable certainly
CN208240384U (en) * 2018-05-30 2018-12-14 金杯塔牌电缆有限公司 High life LSOH anti-flaming ceramic fire-resisting cable
CN209691458U (en) * 2018-12-20 2019-11-26 河南乐山电缆有限公司 A kind of low pressure fireproof power cable

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20130059771A (en) * 2011-11-29 2013-06-07 엘에스전선 주식회사 Fire resistant cable having mica tape coated silicone
CN106782856A (en) * 2016-12-27 2017-05-31 北京天成瑞源电缆有限公司 Times capacity midium voltage cable

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN208157139U (en) * 2018-05-09 2018-11-27 江苏宝安电缆有限公司 A kind of heat dissipation high-tension cable certainly
CN208240384U (en) * 2018-05-30 2018-12-14 金杯塔牌电缆有限公司 High life LSOH anti-flaming ceramic fire-resisting cable
CN209691458U (en) * 2018-12-20 2019-11-26 河南乐山电缆有限公司 A kind of low pressure fireproof power cable

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