CN109509389A - Automobile power assembly dismounts detection platform and automobile power assembly dismounts detection method - Google Patents
Automobile power assembly dismounts detection platform and automobile power assembly dismounts detection method Download PDFInfo
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- CN109509389A CN109509389A CN201910075426.6A CN201910075426A CN109509389A CN 109509389 A CN109509389 A CN 109509389A CN 201910075426 A CN201910075426 A CN 201910075426A CN 109509389 A CN109509389 A CN 109509389A
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- power assembly
- gearbox
- automobile power
- motor
- cabinet
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B19/00—Teaching not covered by other main groups of this subclass
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- Engineering & Computer Science (AREA)
- Entrepreneurship & Innovation (AREA)
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- Educational Administration (AREA)
- Educational Technology (AREA)
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- Theoretical Computer Science (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The present invention relates to automobile power assembly dismounting detection platforms and automobile power assembly to dismount detection method.It includes platform body, motor slide rails and gearbox pivoted frame that automobile power assembly, which dismounts detection platform, and motor slide rails and gearbox pivoted frame are fixed on the work top of platform body；Motor slide rails include the carrying metal plate of slidingtype guide rail, screw rod, the first revolving part and the motor for fixed car power assembly, and carrying metal plate is placed on slidingtype guide rail；One end connection carrying metal plate of screw rod, the other end connect the first revolving part, carrying metal plate can be driven to move on slidingtype guide rail by rotating the first revolving part；Gearbox pivoted frame includes the first load carrier of the cabinet side for the gearbox of fixed car power assembly and the second load carrier for the static housing other side, and the first load carrier can drive gearbox to rotate.It can be conveniently separated automobile power assembly structure by above structure, do not destroy power assembly structure, and can multi-angle observation gearbox.
Description
Technical field
The present invention relates to machinery field more particularly to a kind of automobile power assembly dismounting detection platform and automobile power assemblies
Dismount detection method.
Background technique
The teaching product of the same industry is all to support automobile power assembly with bracket on the market at present, then the company of removing
The bolt of socket part position, then faying face is resisted with straight screwdriver, separation motor and speed changer are tapped with hammer, this process is easy damage
The structure of bad motor and speed changer；Simultaneously because power assembly weight is greater than 100KG and volume is bigger, a people can not be normal
Safety operation, and disassembly and installation requires repeatedly to be manually operated every time, it has not been convenient to, efficiency is not also high.
Summary of the invention
It is an object of the invention to propose that a kind of automobile power assembly for facilitating operation dismounts detection platform.
In addition, also providing a kind of automobile power assembly dismounting detection method.
To achieve this purpose, the present invention adopts the following technical scheme:
A kind of automobile power assembly dismounting detection platform, including platform body, motor slide rails and gearbox pivoted frame, it is described
Motor slide rails and the gearbox pivoted frame are fixed on the work top of the platform body；
The motor slide rails include slidingtype guide rail, screw rod, the first revolving part and for fixed car power assembly
The carrying metal plate of motor, the carrying metal plate are placed on the slidingtype guide rail；One end of the screw rod connects the carrying
The other end of metal plate, the screw rod connects first revolving part, is able to drive described hold by rotating first revolving part
Metal plate is carried to move on the slidingtype guide rail；
The gearbox pivoted frame includes first of the cabinet side for fixing the gearbox of the automobile power assembly holding
Second load carrier of mounted mechanism and the other side for fixing the cabinet, first load carrier can drive the change
Fast case rotation.
The motor slide rails further include the first fixing piece for fixing the motor, institute in one of the embodiments,
The first fixing piece is stated to be arranged on the carrying metal plate.
First load carrier includes second for fixing the cabinet of the gearbox in one of the embodiments,
Fixing piece, the second revolving part for driving the second fixing piece rotation and the locking for locking second fixing piece
Device；
Second load carrier includes the third fixing piece of bracket and the cabinet for fixing the gearbox, and described
Three fixing pieces are rotatablely connected the bracket.
First load carrier and second load carrier are apart from the work top in one of the embodiments,
Height be greater than the gearbox maximum outside diameter.
The automobile power assembly dismounting detection platform further includes oil drain pan in one of the embodiments, described to connect oil
Disk is arranged between first load carrier and second load carrier.
Above-mentioned automobile power assembly dismounting detection platform at least has the advantages that and can automate or semi-automatic
Automobile power assembly structure is separated, does not destroy power assembly structure, and any angle can observe gearbox appearance and inside simultaneously
Structure, it is more time saving and energy saving in disassembly, installation, it is more convenient in teaching and intuitive, safety coefficient is higher in safety.
A kind of automobile power assembly dismounting detection method, described method includes following steps:
Automobile power assembly is fixed in automobile power assembly dismounting detection platform；
The fixed screw in the automobile power assembly between motor and gearbox is removed, the automobile power assembly is rotated
First revolving part of the motor slide rails in dismounting detection platform drives the motor on the slidingtype guide rail of the motor slide rails
It is mobile, separate the motor and the gearbox；
The fixed screw between the cabinet and case lid of the gearbox is removed, the case lid is pried open；
The transmission internal is detected；
The case lid is fixed on the cabinet using screw after the completion of detection；
Rotating first revolving part drives the motor to move on the slidingtype guide rail, makes the motor and described
Gearbox fitting, is fixedly connected with the motor and the gearbox using screw after fitting.
It is described in one of the embodiments, that automobile power assembly is fixed on automobile power assembly dismounting detection is flat
Step on platform includes:
The motor is fixed on the carrying metal plate of the motor slide rails；
The cabinet two sides of the gearbox are separately fixed at the speed change in the automobile power assembly dismounting detection platform
On the first load carrier and the second load carrier of case pivoted frame.
Described the step of detecting to the transmission internal, includes: in one of the embodiments,
The second revolving part that the gearbox pivoted frame in detection platform is dismounted by rotating the automobile power assembly realizes institute
The rotation for stating the cabinet of gearbox keeps the internal gear face-up；
The internal gear for disassembling the gearbox cleans and checks the internal gear whether there is or not spot corrosion or broken teeths；
The internal gear is reinstalled into the gearbox after detection.
The step of internal gear is reinstalled into the gearbox after detection in one of the embodiments,
Later, the method also includes following steps:
Measure height d outside the capping to the bearing of cabinet countershaft of the back box lid of the gearbox respectively with height gauge1, and
The capping of the back box lid is mounted in the bearing outer ring face height d of the cabinet to differential mechanism2；
Back box lid is stably placed to the work top of the platform body in the automobile power assembly dismounting detection platform
On, the tapered roller bearing in the back box lid is taken out using rotation drawbench；
The capping of the back box lid is measured respectively with depthometer to the depth h of cabinet first axle bearing bore outer ring installation end face1,
And the capping of the back box lid installs the depth h of end face to cabinet second bearing hole outer ring2。
End face is installed to cabinet second bearing hole outer ring in the capping for measuring the back box lid in one of the embodiments,
Depth h2 after, the method also includes following steps:
The thickness for determining countershaft gasket and differential mechanism adjustment gasket is calculated according to measured size:
i1=d1-h1+ (0.05~0.1)
Wherein i1 is the difference in the selection of countershaft gasket, between depth and height；
i2=d2-h2+ (0.05~0.1)
Wherein i2 is the difference when differential mechanism adjusts gasket selection, between depth and height；
The countershaft gasket and differential mechanism adjustment gasket that choose suitable thickness are put into the rear cabinet of the gearbox
Body is sequentially loaded into bearing outer ring, countershaft component and differential assembly.
Detailed description of the invention
Fig. 1 is that the automobile power assembly of an embodiment dismounts the structural schematic diagram of detection platform；
Fig. 2 is the structural schematic diagram for another angle that automobile power assembly shown in Fig. 1 dismounts detection platform；
Drawing reference numeral explanation:
Platform body 100, slidingtype guide rail 210, screw rod 220, the first revolving part 230, carrying metal plate 240, first are fixed
Part 250, the first load carrier 310, the second fixing piece 312, the second revolving part 314, the second load carrier 320, bracket 322,
Three fixing pieces 324, oil drain pan 400, idler wheel 500.
Specific embodiment
It should be noted that be referred to as " being fixed on " another portion when portion, it can also be with directly in another portion
There are portions placed in the middle.When a portion is considered as that ' attach ' to another portion, it can be directly to another portion or
It may be simultaneously present portion placed in the middle.Term as used herein "vertical", "horizontal", "left" and "right" and similar statement,
For illustrative purposes only, it is not meant to be the only embodiment.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention
The normally understood meaning of technical staff is identical.It is specific that the term used in the description of the invention herein is intended merely to description
Embodiment purpose, it is not intended that in limitation the present invention.Term as used herein "and/or" includes one or more phases
Any and all combinations of the listed item of pass.
The automobile power assembly dismounting detection platform of-Fig. 2 refering to fig. 1, an embodiment include platform body 100, motor
Guide rail and gearbox pivoted frame, motor slide rails and gearbox pivoted frame are fixed on the work top of platform body 100；Motor slide rails
Carrying metal plate including slidingtype guide rail 210, screw rod 220, the first revolving part 230 and the motor for fixed car power assembly
Gold 240, carrying metal plate 240 are placed on slidingtype guide rail 210；One end connection carrying metal plate 240 of screw rod 220, screw rod 220
The other end connects the first revolving part 230, is able to drive carrying metal plate 240 in slidingtype guide rail by rotating the first revolving part 230
It is moved on 210；Gearbox pivoted frame includes the first load carrier of the cabinet side for the gearbox of fixed car power assembly
310 and the other side for static housing the second load carrier 320, the first load carrier 310 can drive gearbox to rotate.
Motor slide rails further include the first fixing piece 250 for fixing motor in one of the embodiments, and first is fixed
The setting of part 250 is on carrying metal plate 240.
The first load carrier 310 includes the second fixation for fixing the cabinet of gearbox in one of the embodiments,
Part 312, the second revolving part 314 for driving the second fixing piece 312 to rotate and the locking for locking the second fixing piece 312
Device；Second load carrier 320 includes the third fixing piece 324 of bracket 322 and the cabinet for fixing gearbox, and third is fixed
Part 324 is rotatablely connected bracket 322.
The height of first load carrier 310 and the second load carrier 320 apart from work top in one of the embodiments,
Greater than the maximum outside diameter of gearbox.
Automobile power assembly dismounting detection platform further includes oil drain pan 400, oil drain pan 400 in one of the embodiments,
It is arranged between the first load carrier 310 and the second load carrier 320.Oil drain pan 400 is used to fill the machine oil that speed changer leaks down.
The bottom of platform body 100 is provided with idler wheel 500, is torn open so as to easily move entire automobile power assembly
Fill detection platform.
Above-mentioned automobile power assembly dismounting detection platform at least has the advantages that and can automate or semi-automatic
Automobile power assembly structure is separated, does not destroy power assembly structure, and any angle can observe gearbox appearance and inside simultaneously
Structure, it is more time saving and energy saving in disassembly, installation, it is more convenient in teaching and intuitive, safety coefficient is higher in safety.
A kind of automobile power assembly dismounting detection method, this method can be applied to above-mentioned automobile power assembly dismounting inspection
Survey platform.Automobile power assembly dismounting detection method includes the following steps:
Automobile power assembly is fixed in automobile power assembly dismounting detection platform；
Remove the fixed screw in automobile power assembly between motor and gearbox, the dismounting detection of rotating vehicle power assembly
First revolving part 230 of the motor slide rails in platform drives motor to move on the slidingtype guide rail 210 of motor slide rails, makes motor
It is separated with gearbox；
The fixed screw between the cabinet and case lid of gearbox is removed, case lid is pried open；
Transmission internal is detected；
Case lid is fixed on cabinet using screw after the completion of detection；
Rotating the first revolving part 230 drives motor to move on slidingtype guide rail 210, is bonded motor and gearbox, patch
Motor and gearbox are fixedly connected with using screw after conjunction.
Step automobile power assembly being fixed in one of the embodiments, in automobile power assembly dismounting detection platform
Suddenly include:
Motor is fixed on the carrying metal plate 240 of motor slide rails；
The cabinet two sides of gearbox are separately fixed at the gearbox pivoted frame in automobile power assembly dismounting detection platform
On first load carrier 310 and the second load carrier 320.
The step of detecting in one of the embodiments, to transmission internal include:
Speed change is realized by the second revolving part 314 that rotating vehicle power assembly dismounts the gearbox pivoted frame in detection platform
The rotation of the cabinet of case keeps internal gear face-up；
The internal gear for disassembling gearbox cleans and checks internal gear whether there is or not spot corrosion or broken teeths；
Internal gear is reinstalled into gearbox after detection.
After the step of internal gear is reinstalled gearbox after detection in one of the embodiments, the side
Method further includes following steps:
Measure height d outside the capping to the bearing of cabinet countershaft of the back box lid of gearbox respectively with height gauge1And rear cabinet
The capping of lid is mounted in the bearing outer ring face height d of cabinet to differential mechanism2；
Back box lid is stably placed to the work top of the platform body 100 in automobile power assembly dismounting detection platform
On, the tapered roller bearing in back box lid is taken out using rotation drawbench；
The capping of back box lid is measured respectively with depthometer to the depth h of cabinet first axle bearing bore outer ring installation end face1, and
Depth h of the capping of back box lid to cabinet second bearing hole outer ring installation end face2。
In one of the embodiments, after a measurement the capping of case lid to cabinet second bearing hole outer ring installation end face depth
It spends after h2, the method also includes following steps:
The thickness for determining countershaft gasket and differential mechanism adjustment gasket is calculated according to measured size:
i1=d1-h1+ (0.05~0.1)
Wherein i1 is the difference in the selection of countershaft gasket, between depth and height；
i2=d2-h2+ (0.05~0.1)
Wherein i2 is the difference when differential mechanism adjusts gasket selection, between depth and height；
The countershaft gasket and differential mechanism adjustment gasket that choose suitable thickness are put into the rear box of gearbox, are sequentially loaded into axis
Bearing outer-ring, countershaft component and differential assembly.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, all should be considered as described in this specification.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention
Range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (10)
1. a kind of automobile power assembly dismounts detection platform, which is characterized in that including platform body, motor slide rails and gearbox
Pivoted frame, the motor slide rails and the gearbox pivoted frame are fixed on the work top of the platform body；
The motor slide rails include slidingtype guide rail, screw rod, the first revolving part and the motor for fixed car power assembly
Carrying metal plate, the carrying metal plate is placed on the slidingtype guide rail；One end of the screw rod connects the carrying metal plate,
The other end of the screw rod connects first revolving part, is able to drive the carrying metal plate by rotating first revolving part
It is moved on the slidingtype guide rail；
The gearbox pivoted frame includes the first carrying machine of the cabinet side for fixing the gearbox of the automobile power assembly
Second load carrier of structure and the other side for fixing the cabinet, first load carrier can drive the gearbox
Rotation.
2. automobile power assembly as described in claim 1 dismounts detection platform, which is characterized in that the motor slide rails further include
For fixing the first fixing piece of the motor, first fixing piece is arranged on the carrying metal plate.
3. automobile power assembly as described in claim 1 dismounts detection platform, which is characterized in that the first load carrier packet
The second fixing piece, the second revolving part for driving the second fixing piece rotation for including the cabinet for fixing the gearbox
And the locking device for locking second fixing piece；
Second load carrier includes the third fixing piece of bracket and the cabinet for fixing the gearbox, and the third is solid
Determine part and is rotatablely connected the bracket.
4. automobile power assembly as claimed in claim 1 or 3 dismounts detection platform, which is characterized in that the first carrying machine
The height of structure and second load carrier apart from the work top is greater than the maximum outside diameter of the gearbox.
5. automobile power assembly as described in claim 1 dismounts detection platform, which is characterized in that the automobile power assembly is torn open
Filling detection platform further includes oil drain pan, oil drain pan setting first load carrier and second load carrier it
Between.
6. a kind of automobile power assembly dismounts detection method, which is characterized in that described method includes following steps:
Automobile power assembly is fixed in automobile power assembly dismounting detection platform；
The fixed screw in the automobile power assembly between motor and gearbox is removed, the automobile power assembly dismounting is rotated
First revolving part of the motor slide rails in detection platform drives the motor to move on the slidingtype guide rail of the motor slide rails,
Separate the motor and the gearbox；
The fixed screw between the cabinet and case lid of the gearbox is removed, the case lid is pried open；
The transmission internal is detected；
The case lid is fixed on the cabinet using screw after the completion of detection；
Rotating first revolving part drives the motor to move on the slidingtype guide rail, makes the motor and the speed change
Case fitting, is fixedly connected with the motor and the gearbox using screw after fitting.
7. automobile power assembly as claimed in claim 6 dismounts detection method, which is characterized in that described by automobile power assembly
Being fixed on the step that the automobile power assembly dismounts in detection platform includes:
The motor is fixed on the carrying metal plate of the motor slide rails；
The gearbox that the cabinet two sides of the gearbox are separately fixed in the automobile power assembly dismounting detection platform is turned
On the first load carrier and the second load carrier of frame.
8. automobile power assembly as claimed in claim 6 dismounts detection method, which is characterized in that described in the gearbox
The step of portion is detected include:
The second revolving part that the gearbox pivoted frame in detection platform is dismounted by rotating the automobile power assembly realizes the change
The rotation of the cabinet of fast case keeps the internal gear face-up；
The internal gear for disassembling the gearbox cleans and checks the internal gear whether there is or not spot corrosion or broken teeths；
The internal gear is reinstalled into the gearbox after detection.
9. automobile power assembly as claimed in claim 7 dismounts detection method, which is characterized in that will after the detection
After the step of internal gear reinstalls the gearbox, the method also includes following steps:
Measure height d outside the capping to the bearing of cabinet countershaft of the back box lid of the gearbox respectively with height gauge1And it is described
The capping of back box lid is mounted in the bearing outer ring face height d of the cabinet to differential mechanism2；
On the work top for the platform body that back box lid is stably placed in the automobile power assembly dismounting detection platform, make
The tapered roller bearing in the back box lid is taken out with rotation drawbench；
The capping of the back box lid is measured respectively with depthometer to the depth h of cabinet first axle bearing bore outer ring installation end face1, and
Depth h of the capping of the back box lid to cabinet second bearing hole outer ring installation end face2。
10. automobile power assembly as claimed in claim 9 dismounts detection method, which is characterized in that measuring the back box lid
Capping to cabinet second bearing hole outer ring installation end face depth h2 after, the method also includes following steps:
The thickness for determining countershaft gasket and differential mechanism adjustment gasket is calculated according to measured size:
i1=d1-h1+ (0.05~0.1)
Wherein i1 is the difference in the selection of countershaft gasket, between depth and height；
i2=d2-h2+ (0.05~0.1)
Wherein i2 is the difference when differential mechanism adjusts gasket selection, between depth and height；
The countershaft gasket and differential mechanism adjustment gasket that choose suitable thickness are put into the rear box of the gearbox, according to
Secondary loading bearing outer ring, countershaft component and differential assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910075426.6A CN109509389B (en) | 2019-01-25 | 2019-01-25 | Automobile power assembly disassembly and assembly detection platform and automobile power assembly disassembly and assembly detection method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910075426.6A CN109509389B (en) | 2019-01-25 | 2019-01-25 | Automobile power assembly disassembly and assembly detection platform and automobile power assembly disassembly and assembly detection method |
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| CN109509389A true CN109509389A (en) | 2019-03-22 |
| CN109509389B CN109509389B (en) | 2021-07-30 |
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Cited By (1)
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| CN112634699A (en) * | 2020-12-28 | 2021-04-09 | 芜湖信诺教育设备有限公司 | New energy automobile differential mechanism and motor disassembly and assembly training workbench |
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| Publication number | Publication date |
|---|---|
| CN109509389B (en) | 2021-07-30 |
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