CN109505028A - A kind of long-acting broad-spectrum antibacterial day tea fiber and preparation method thereof - Google Patents

A kind of long-acting broad-spectrum antibacterial day tea fiber and preparation method thereof Download PDF

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Publication number
CN109505028A
CN109505028A CN201811449318.2A CN201811449318A CN109505028A CN 109505028 A CN109505028 A CN 109505028A CN 201811449318 A CN201811449318 A CN 201811449318A CN 109505028 A CN109505028 A CN 109505028A
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fiber
preparation
long
spectrum antibacterial
tea
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CN109505028B (en
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山传雷
姜明亮
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Qingdao Better Ecological Textile Technology Co ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/02Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from cellulose, cellulose derivatives, or proteins
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/06Wet spinning methods
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • D01F1/103Agents inhibiting growth of microorganisms

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Artificial Filaments (AREA)

Abstract

The present invention provides a kind of long-acting broad-spectrum antibacterial day tea fiber, belongs to cellulose fibre field.The fiber is made of internal layer and outer layer two parts;Microdischarge cavities and carbon nanotube are distributed in the internal layer;The internal layer accounts for the 65-75% of fiber dry state total weight;The outer layer accounts for the 25-35% of total weight of fiber.The present invention also provides a kind of preparation methods of long-acting broad-spectrum antibacterial day tea fiber, and the method includes the preparation steps of rayon spinning liquid;The preparation step of the rayon spinning liquid is included in addition modified additive slurry in dissolution process;A kind of long-acting broad-spectrum antibacterial day tea fiber prepared by the present invention, internal layer uses traditional sulfonate method adhesive-preparing technology, the solidification bath process formed using no core-skin layer, outer layer applies solidification regeneration using creative solvent method, the fiber strength of preparation is higher, antibacterial duration is good, and wet modulus is higher, and especially dry breaking strength is more than common viscose fiber.

Description

A kind of long-acting broad-spectrum antibacterial day tea fiber and preparation method thereof
Technical field
The present invention provides a kind of anti-bacterial fibre and preparation method thereof, particularly relate to a kind of long-acting broad-spectrum antibacterial day tea fiber and Preparation method belongs to cellulose fibre field.
Background technique
Resource, environment and continuative development strategic issue have become the global hot issue that human society is faced, and Refinement is thin, the main trend of current social development is efficiently had become using living resources.With gradually exhausted, the utilization of petroleum resources Photosynthesis and the natural products that generates are developed into current hot topic, and it is main for specifically including to develop good quality and high output raw material The Primary land development of target, the second level for the purpose of developing Raw material processing are developed, for the purpose of deep development raw material and its application Three-level exploitation.
Existing regenerated celulose fibre, the feature that product has sucting wet air permeability good, comfortable and easy to wear, all the time all The deep favor by people, but with the improvement of people ' s living standards with the change of philosophy of life, health care function of the people to textile Can increasingly it pay attention to, it is desirable to which existing cellulose fiber textile is in anti-microbial property, fabric crease-resistant performance and other functionality etc. Aspect is improved, currently, the domestic dyestuff for textile industry is almost all synthetic dyestuffs, side effect is big, is unfavorable for people Body health.With the rapid development of our country's economy, people's health consciousness gradually increases, and the use of synthetic dyestuffs can be gradually banned Only, then develop and use safe and high quality natural dye.Not only pigment rich in tealeaves, can be used for natural plants dye Material dyeing, and it is also a variety of effectively containing catechin, cholestenone, caffeine, inositol, folic acid, pantothenic acid, amino acid etc. in tealeaves Bioactive ingredients, how by most of composition of tealeaves and the cellulose for being all photosynthate organically combine by It is the dramatic change in functional textile field.
It is disclosed application No. is 201711092932.3 Chinese patent and a kind of natural tea pigment is used for cellulose fiber The method for tieing up dyeing, first extracts the natural Tea Pigment in tealeaves, then carries out plant dyeing to cellulose, realizes Pure naturalization of environmental protection dyeing and garment material;Application No. is 201611163439.1 Chinese patent disclose it is a kind of that tea is more Then phenol obtains tea polyphenols cellulose fibre by processes such as spinning in rayon spinning liquid by silane coupling agent scion grafting, realize Functionalization.Application No. is 201610347050.6 Chinese patents to disclose a kind of tea polyphenols cellulose fibre spun lacing nonwoven Cloth and its production technology.By tea polyphenols fiber applications on spunlace non-woven cloth.
Plant tea modified cellulose fibre disclosed in the comprehensive country at present or carried out using tea polyphenols as natural pigment The production technology for contaminating fiber is all only phytochromes such as tea polyphenols in extract tealeaves, and other component protein matter, Amino acid, caffeine, polyatomic phenol, carbohydrate, lipid, minerals, a part of phytochrome, vitamin, organic acid (tool 1) body tealeaves composition is shown in Table, these substances not can be all dissolved among millet paste via the process of boiling, these effective biologies Active ingredient and the cellulose of tealeaves blade itself are not all effectively utilized, in addition, tea polyphenols are yellowish to dark brown The slightly aqueous solution, powdery solid of tea perfume or crystallization have astringent taste, and soluble easily in water, ethyl alcohol, ethyl acetate are slightly soluble in grease.It is heat-resisting Property and acid resistance are good, relatively stable in pH2-7 range.Oxidizable brown stain under alkaline condition, as knowledge, common sulphur The acid bath environment that the strong basicity rayon spinning liquid of the production technology of the viscose rayon of hydrochlorate method sprays into highly acid is molding, easily makes At the destruction and loss of effective component.
Specific ingredient list in 1 tealeaves of table
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of long-acting broad-spectrum antibacterial day tea fiber and preparation method thereof, with Realize following goal of the invention:
1, the present invention provides a kind of long-acting broad-spectrum antibacterial day tea fiber and preparation method, will be all the cellulose of photosynthate With tealeaves all of to achieve the purpose that high-efficiency comprehensive utilization living resources;
2, a kind of long-acting broad-spectrum antibacterial day tea fiber prepared by the present invention, internal layer use traditional sulfonate method adhesive-preparing technology, adopt The solidification bath process formed with no core-skin layer, outer layer apply solidification regeneration using creative solvent method, make tealeaves all at Part is uniformly dispersed in fibrous outer, increases substantially the anti-microbial property of the fiber of preparation and contacts generated health care function Energy;
3, the present invention provides a kind of long-acting broad-spectrum antibacterial day tea fiber and preparation method, while using unique glue and molding work Skill makes to present for inside and outside two layers and staggeredly combine closely, avoid two kinds of materials of different moulding process in use due to stretching, Twisted shape is at layering peeling;
4, the present invention provides a kind of long-acting broad-spectrum antibacterial day tea fiber, and internal layer has a certain number of microdischarge cavities and carbon nanotube is led Charged particle, at room temperature, for uni-material fabric in the environment of relative humidity 65%, hygroscopicity is higher, and fabric conductivity is larger, crease-resistant Effect is prominent, is suitable for the intelligence wearing textile of micro-current;
5, the ectonexine two-phase coagulating bath regeneration technology that the present invention uses, avoids strong acid, highly basic to active principle in tealeaves It decomposes, Oxidative demage, is retained in the effective component in tealeaves in fibrous outer to greatest extent, the fabric that fiber is made into makes The plants antimicrobial of preparation is functional, especially preferable to the antibiotic property of Klebsiella Pneumoniae.
In order to achieve the above-mentioned object of the invention, the technical solution adopted by the present invention is that:
A kind of long-acting broad-spectrum antibacterial day tea fiber, the fiber are made of internal layer and outer layer two parts, and internal layer is sulfonate method work Microdischarge cavities and carbon nanotube are distributed in the fiber of skill spinning, internal layer, and outer layer is that LiCl/ DMAc solvent method applies molding fiber Cortex;Containing cellulose and tealeaves composition in outer layer fiber cortex;Wherein internal layer accounts for the 65-75% of fiber dry state total weight, and outer layer accounts for The 25-35% of total weight of fiber.The ectonexine of proper ratio is distributed, and the fiber of preparation can be made to have both functional and physical property, There is good antibacterial, antibacterial duration, moisture pick-up properties simultaneously, and there is good wet modulus and dry, wet strength;Outer layer Accounting is excessive, increases big line production difficulty, outer layer accounting is too small, and the functionality of the fiber of preparation is affected;Inside and outside fiber The distribution of the scale of layer is inventor by a large amount of result researched and developed, summarized.
Further, the color of the fiber is weak coffee color, is done by force in 3.8-4.2cN/dtex, dry to stretch 16-18.5%, Wet modulus 0.80-0.92 cN/dtex, whiteness 45 ± 3%.
Long-acting broad-spectrum antibacterial day prepared by the present invention tea fiber still reaches 99% to Klebsiella Pneumoniae after washing 100 times More than, 98.5% or more is reached to Candida albicans, 99.0 or more are reached to hay bacillus, Escherichia coli;Utilize the fiber system At uni-material fabric in the environment of relative humidity 65%, under room temperature, hygroscopicity reaches 16.4% or more, and fabric conductivity is 1.8 ×104S/m or more, Washing reach 4-5 grades.
A kind of preparation method of long-acting broad-spectrum antibacterial day tea fiber, specific production technology the following steps are included:
One, the preparation of rayon spinning liquid
1, pulp is through dipping, squeezing, crushing, experienced, yellow, and modified additive slurry is then added in dissolution process, after by After filter, deaeration, maturation, conventional sulfonate method rayon spinning liquid is made;The rayon spinning liquid index are as follows: containing alkali: 2.5 ± 0.2%, first is fine: 6.6 ± 0.2%, degree of ripeness: the ammonium chloride of 12-16ml(15%) and, viscosity 50-60S;
Further, the configuration method of the modified additive slurry: by sodium bicarbonate: sodium carbonate: carbon nanotube is proportionally mixed After conjunction, the water of 6 times of weight is added, is stirred 2 hours after dispersing agent is added at 60 ± 3 DEG C;
Further, the sodium bicarbonate: sodium carbonate: the mass ratio of carbon nanotube is 2:1:1;
Further, the additional amount of the modified additive slurry is the 3.5-5.5% of first fibre weight in rayon spinning liquid.It is modified The ratio and additional amount of auxiliary agent slurry each component directly influence the shape of the internal layer microdischarge cavities of the broad-spectrum antiseptic day tea fiber of preparation At, further influence the binding force and fiber strength of fiber ectonexine, in above-mentioned technical proposal, modified additive slurry each component Ratio and additional amount be that the result of actual production is largely summarized by inventor.
Two, the preparation of plant source bath foam
1, prepared by dry state tealeaves A
After fresh tea leaf is crushed to 6-8mm, it is laid on carrier bar, with a thickness of 10-15mm, after the aqueous solution for spraying cobalt chloride, After irradiating 2-3 hours using ultraviolet light at room temperature, moisture content is obtained after being dried in the dry state tealeaves A of 0.3-0.8%;Because The natural tealeaves degree of polymerization is higher, and cobalt chloride solution can be degraded with accelerating fibers element, is degraded to dissolution in next step and prepares.
Further, the concentration of aqueous solution of the cobalt chloride is 0.2-0.3g/l, and additional amount is that cobalt chloride is dry state tealeaves A The 0.02-0.03% of weight;
The wavelength of the ultraviolet light is in 3100-3400, energy 135-140kcal.
2, prepared by sheet tealeaves B
Dry state tealeaves A is obtained to the sheet sifting tea B of 3-4mm after ultrasonic disruption 2-3 hours;It is defeated when the ultrasonic disruption Frequency is 33-38KHz out.The purpose of Ultrasonic Pulverization first is that crush, second is that further in degradation natural tea cellulose polymerization Degree.
3, prepared by plant source bath foam C
Sheet sifting tea B is added in DMAC solvent, a small amount of catalyst is then added, is added in 150 ± 2 DEG C of environment temperature After hot 1-2 hours activation, DMAC and LiCL are added after being cooled to 95 ± 2 DEG C, activating solution is made;Negative electricity is added in activating solution to change Property agent, be stirred continuously 2-3 hours to stopping after gel, placing at a temperature of 25 ± 2 DEG C and obtaining Solid content is 6.6 ± 0.2% Clear solution, which is added in slot, is used as plant source bath foam C;
The concentration control of DMAC controls moisture content 0.5- in the concentration control of 94 ± 1%, LiCL 6 ± 1% in the activating solution 1%;The concentration, moisture content of each component are to be directed to the more miscellaneous dissolved matter of natural tea this ingredient to carry out in activating solution Appropriate adjustment, first is that reduction is big because of the degree of polymerization of natural tea and is unevenly distributed bring influence, second is that protection natural tea In beneficial functions ingredient be not destroyed.
The catalyst is the mixture of cobalt chloride and potassium permanganate composition, ratio 1::1.2;What the catalysis added adds Enter the 0.01-0.02% that amount is the sheet sifting tea B;Catalyst further can quickly reduce the degree of polymerization of each component in tealeaves.
The negative electricity modifying agent is the mixture of BTCA salt and cyclodextrin composition, wherein the weight ratio of BTCA salt and cyclodextrin For 3:1;
The addition weight of the negative electricity modifying agent is the 0.3-0.5% of sheet sifting tea B weight.
Three, double molding spinning
Rayon spinning liquid is passed through in coagulating bath I and is formed, obtains as-spun fibre after bathing drawing-offs by drawing-off, two between spray head drawing-off, disk Tow;Then nascent tow is entered C respectively to bathe after desulfurizer, rinsing bowl I, first break draft are dried to over dry to microwave dryer Liquid bath is detained certain time by plant source bath foam C;As-spun fibre tow surface is set uniformly to coat plant source bath foam C;Finally Using coagulating bath II after two-way regeneration by three bath drawing-offs, oil, cut off, dry and obtain finished fiber;
Further, residence time 5-8s of the as-spun fibre tow in C fluid groove;Residence time is interior with manufactured fiber The distribution of outer layer, the strength of fiber have very big relationship;Residence time is too long, and as-spun fibre tow is easy molten by plant source bath foam Solution causes manufactured fiber strength relatively low;Residence time is short, and the day tea fiber outer layer ratio of preparation is smaller, then cannot reach At goal of the invention of the invention.
The composition of the coagulating bath I are as follows: H3PO4: 60 ± 2g/l, NaH2PO4 70 ± 2g/l, cationic cellulose JR-400 (sale of Guangzhou Nan Jia Chemical Industry Science Co., Ltd) 18 ± 2g/l, temperature: 60 ± 3 DEG C;Using
The spray head drawing-off is 20-30%, drawing-off between disk are as follows: 25-35%;
It is described two bath drawing-off be 15-20%, 95 ± 3 DEG C of temperature, H3PO4Concentration is 5-8g/l;Suitable phosphoric acid concentration can be to avoid The destruction to tealeaves functional component is aoxidized below.
Coagulating bath I and two is bathed in drawing-off using acid relatively weak phosphoric acid as molding acid, when modified additive slurry is met When to phosphoric acid, microdischarge cavities, especially weak acid are slowly formed in fibrous inside and is more advantageous to microdischarge cavities inside as-spun fibre tow Formed, and formed microdischarge cavities it is smaller, do not influence the strength of fiber, be also further conducive to the combination of ectonexine fastness, just The moisture pick-up properties of the fiber that is cation-modified and improving preparation of raw fibre bundle.
The microwave dryer, drying temperature are 100 ± 3 DEG C;Drawing-off is 3-5% after described;
Ethanol content 1-2% in the coagulating bath II, remaining as deionized water;II temperature of coagulating bath is 40 ± 3 DEG C;
The three baths drawing-off is 10-12%, and temperature is 80 ± 3 DEG C.
With the above mentioned technical proposal, what the present invention reached has the technical effect that
1, a kind of long-acting broad-spectrum antibacterial day tea fiber prepared by the present invention, internal layer use traditional sulfonate method adhesive-preparing technology, adopt The solidification bath process formed with no core-skin layer, outer layer apply solidification regeneration, whole compositions of tealeaves using creative solvent method It is uniformly dispersed in outer layer, substantially increases anti-microbial property and contacts generated healthcare function;
2, a kind of long-acting broad-spectrum antibacterial day tea fiber prepared by the present invention, due to using inside and outside double molding mode spinning techniques, because The fiber strength of this preparation is higher, and wet modulus is higher, and especially dry breaking strength is more than common viscose fiber;
3, the present invention keeps fibre bundle positively charged by the positive electric treatment of as-spun fibre tow of traditional sulfonate method to preparation, Then by the way that the negative electricity of plant source bath foam C outer layer is modified, finally by double molding spinning techniques, make the broad-spectrum antiseptic day of preparation Inside and outside two layers of tea fiber is closely linked, and improves the antibacterial duration of the day tea fiber of preparation, practical;Using Unique glue and moulding process make inside and outside two layers of presentation staggeredly combine closely, avoid two kinds of materials of different moulding process In use since stretching, twisted shape are at layering peeling;
4, a kind of long-acting broad-spectrum antibacterial day tea fiber prepared by the present invention and preparation method will be all the fiber of photosynthate Element and tealeaves are all of having achieved the purpose that efficient using living resources, avoided the waste of resource;
5, a kind of long-acting broad-spectrum antibacterial day tea fiber prepared by the present invention is fiber internal layer by the addition of modified additive slurry There are a certain number of microdischarge cavities and carbon nanotube conducting particle, at room temperature, environment of the uni-material fabric in relative humidity 65% In, hygroscopicity reaches 16.4% or more, and fabric conductivity is 1.8 × 104S/m or more, anti-wrinkle effect is prominent, is particularly suitable for micro- electricity The intelligence wearing textile of stream;
6, the ectonexine two-phase coagulating bath regeneration technology that the present invention uses, avoids strong acid, highly basic to active principle in tealeaves It decomposes, Oxidative demage, is retained in the effective component in tealeaves in fibrous outer to greatest extent, the fabric that fiber is made into, Washing 100 times after, 99% or more is still reached to Klebsiella Pneumoniae, 98.5% or more is reached to Candida albicans, to hay bacillus, Escherichia coli reach 99.0 or more.
Specific embodiment
A kind of preparation method of 1 long-acting, broad-spectrum day tea fiber of embodiment, including following preparation step:
One, the preparation of rayon spinning liquid
1, pulp is through dipping, squeezing, crushing, experienced, yellow, and modified additive slurry is then added in dissolution process, after by After filter, deaeration, maturation, conventional sulfonate method rayon spinning liquid is made;Rayon spinning liquid index are as follows: containing alkali: 2.5 ± 0.2%, first It is fine: 6.6 ± 0.2%, degree of ripeness: the ammonium chloride of 12ml(15%), viscosity 50S;
The configuration method of modified additive slurry: by sodium bicarbonate: after carbon nanotube proportionally mixes, 6 times of weights sodium carbonate: are added The water of amount stirs 2 hours after dispersing agent is added at 60 ± 3 DEG C;Sodium bicarbonate: sodium carbonate: the mass ratio of carbon nanotube is 2:1: 1;The additional amount of modified additive slurry is 3.5% of first fibre weight in rayon spinning liquid.
Two, the preparation of plant source bath foam
1, prepared by dry state tealeaves A
After fresh tea leaf is crushed to 6-8mm, it is laid on carrier bar, with a thickness of 10-15mm, after the aqueous solution for spraying cobalt chloride, After irradiating 2 hours using ultraviolet light at room temperature, dry state tealeaves A of the moisture content 0.3% is obtained after being dried;
The concentration of aqueous solution of cobalt chloride is 0.2g/l, and additional amount is 0.02% that cobalt chloride is dry state tealeaves A weight;Ultraviolet light Wavelength is in 3100-3400, energy 135-140kcal.
2, prepared by sheet tealeaves B
Dry state tealeaves A is obtained to the sheet sifting tea B of 3-4mm after ultrasonic disruption 2-3 hours;When ultrasonic disruption, output frequency Rate is 33-38KHz.
3, prepared by plant source bath foam C
Sheet sifting tea B is added in DMAC solvent, a small amount of catalyst is then added, is added in 150 ± 2 DEG C of environment temperature Heat 1 hour, adds DMAC and LiCL after being cooled to 95 ± 2 DEG C, activating solution is made;Negative electricity modifying agent is added in activating solution, no Stop after disconnected stirring 2 hours to gel, is placed at a temperature of 25 ± 2 DEG C and obtain the clear solution that Solid content is 6.6 ± 0.2% It is added in slot and is used as plant source bath foam C;
The concentration control of DMAC controls moisture content 0.5% in the concentration control of 94 ± 1%, LiCL 6 ± 1% in activating solution;It urges Agent is the mixture of cobalt chloride and potassium permanganate composition, ratio 1::1.2;The additional amount that catalysis adds is the sheet sifting tea B 0.01%;Negative electricity modifying agent is the mixture of BTCA salt and cyclodextrin composition, and wherein the weight ratio of BTCA salt and cyclodextrin is 3:1;The addition weight of negative electricity modifying agent is the 0.3% of sheet sifting tea B weight.
Three, double molding spinning
Rayon spinning liquid is passed through in coagulating bath I and is formed, obtains as-spun fibre after bathing drawing-offs by drawing-off, two between spray head drawing-off, disk Tow;Then nascent tow is entered C respectively to bathe after desulfurizer, rinsing bowl I, first break draft are dried to over dry to microwave dryer Liquid bath is detained certain time by plant source bath foam C;As-spun fibre tow surface is set uniformly to coat plant source bath foam C;Finally Using coagulating bath II after two-way regeneration by three bath drawing-offs, oil, cut off, dry and obtain finished fiber;
Residence time 5s of the as-spun fibre tow in C fluid groove;The composition of coagulating bath I are as follows: H3PO4: 60 ± 2g/l, NaH2PO4 The sale of 70 ± 2g/l, cationic cellulose JR-400(Guangzhou Nan Jia Chemical Industry Science Co., Ltd) 18 ± 2g/l, temperature: 60 ± 3 ℃;Spray head drawing-off is 20%, drawing-off between disk are as follows: 25%;Two bath drawing-offs be 15%, 95 ± 3 DEG C of temperature, H3PO4Concentration is 5g/l;Microwave Drying machine drying temperature is 100 ± 3 DEG C;After drawing-off be 3%;Ethanol content 1% in coagulating bath II, remaining as deionized water;It is solidifying Admittedly bathing II temperature is 40 ± 3 DEG C;Three bath drawing-offs are 10%, and temperature is 80 ± 3 DEG C.
A kind of preparation method of 2 long-acting, broad-spectrum day tea fiber of embodiment, including following preparation step:
One, the preparation of rayon spinning liquid
1, pulp is through dipping, squeezing, crushing, experienced, yellow, and modified additive slurry is then added in dissolution process, after by After filter, deaeration, maturation, conventional sulfonate method rayon spinning liquid is made;The rayon spinning liquid index are as follows: containing alkali: 2.5 ± 0.2%, first is fine: 6.6 ± 0.2%, degree of ripeness: the ammonium chloride of 14ml(15%) and, viscosity 55S;
The configuration method of modified additive slurry: by sodium bicarbonate: after carbon nanotube proportionally mixes, 6 times of weights sodium carbonate: are added The water of amount stirs 2 hours after dispersing agent is added at 60 ± 3 DEG C;Sodium bicarbonate: sodium carbonate: the mass ratio of carbon nanotube is 2:1: 1;The additional amount of modified additive slurry is 4.7% of first fibre weight in rayon spinning liquid.
Two, the preparation of plant source bath foam
1, prepared by dry state tealeaves A
After fresh tea leaf is crushed to 6-8mm, it is laid on carrier bar, with a thickness of 10-15mm, after the aqueous solution for spraying cobalt chloride, After irradiating 2.5 hours using ultraviolet light at room temperature, dry state tealeaves A of the moisture content 0.6% is obtained after being dried;
The concentration of aqueous solution of cobalt chloride is 0.3g/l, and additional amount is 0.03% that cobalt chloride is dry state tealeaves A weight;Ultraviolet light Wavelength is in 3100-3400, energy 135-140kcal.
2, prepared by sheet tealeaves B
Dry state tealeaves A is obtained to the sheet sifting tea B of 3-4mm after ultrasonic disruption 2-3 hours;It is defeated when the ultrasonic disruption Frequency is 33-38KHz out.
3, prepared by plant source bath foam C
The sheet sifting tea B of preparation is added in DMAC solvent, a small amount of catalyst is then added, in 150 ± 2 DEG C of environment temperature After being heated 1-2 hours in degree, DMAC and LiCL are added after being cooled to 95 ± 2 DEG C, activating solution is made;Negative electricity is added in activating solution Modifying agent is stirred continuously 2.5 hours to stopping after gel, and placing at a temperature of 25 ± 2 DEG C and obtaining Solid content is 6.6 ± 0.2% Clear solution be added slot in be used as plant source bath foam C;
The concentration control of DMAC controls moisture content 0.8% in the concentration control of 94 ± 1%, LiCL 6 ± 1% in activating solution;It urges Agent is the mixture of cobalt chloride and potassium permanganate composition, ratio 1::1.2;The additional amount that catalysis adds is the sheet sifting tea B 0.02%;Negative electricity modifying agent is the mixture of BTCA salt and cyclodextrin composition, and wherein the weight ratio of BTCA salt and cyclodextrin is 3:1;The addition weight of negative electricity modifying agent is the 0.4% of sheet sifting tea B weight.
Three, double molding spinning
Rayon spinning liquid is passed through in coagulating bath I and is formed, obtains as-spun fibre after bathing drawing-offs by drawing-off, two between spray head drawing-off, disk Tow;Then nascent tow is entered C respectively to bathe after desulfurizer, rinsing bowl I, first break draft are dried to over dry to microwave dryer Liquid bath is detained certain time by plant source bath foam C;As-spun fibre tow surface is set uniformly to coat plant source bath foam C;Finally Using coagulating bath II after two-way regeneration by three bath drawing-offs, oil, cut off, dry and obtain finished fiber;
Residence time 6s of the as-spun fibre tow in C fluid groove;The composition of coagulating bath I are as follows: H3PO4: 60 ± 2g/l, NaH2PO4 The sale of 70 ± 2g/l, cationic cellulose JR-400(Guangzhou Nan Jia Chemical Industry Science Co., Ltd) 18 ± 2g/l, temperature: 60 ± 3 ℃;Spray head drawing-off is 25%, drawing-off between disk are as follows: 35%;Two bath drawing-offs be 117%, 95 ± 3 DEG C of temperature, H3PO4Concentration is 6g/l;It is micro- Wave dryer, drying temperature are 100 ± 3 DEG C;Drawing-off is 4% after described;Ethanol content 2% in coagulating bath II, remaining as go from Sub- water;II temperature of coagulating bath is 40 ± 3 DEG C;Three bath drawing-offs are 11%, and temperature is 80 ± 3 DEG C.
A kind of preparation method of 3 long-acting, broad-spectrum day tea fiber of embodiment, including following preparation step:
One, the preparation of rayon spinning liquid
1, pulp is through dipping, squeezing, crushing, experienced, yellow, and modified additive slurry is then added in dissolution process, after by After filter, deaeration, maturation, conventional sulfonate method rayon spinning liquid is made;Rayon spinning liquid index are as follows: containing alkali: 2.5 ± 0.2%, first It is fine: 6.6 ± 0.2%, degree of ripeness: the ammonium chloride of 16ml(15%), viscosity 60S;
The configuration method of modified additive slurry: by sodium bicarbonate: after carbon nanotube proportionally mixes, 6 times of weights sodium carbonate: are added The water of amount stirs 2 hours after dispersing agent is added at 60 ± 3 DEG C;Sodium bicarbonate: sodium carbonate: the mass ratio of carbon nanotube is 2:1: 1;The additional amount of modified additive slurry is 5.5% of first fibre weight in rayon spinning liquid.
Two, the preparation of plant source bath foam
1, prepared by dry state tealeaves A
After fresh tea leaf is crushed to 6-8mm, it is laid on carrier bar, with a thickness of 10-15mm, after the aqueous solution for spraying cobalt chloride, After irradiating 3 hours using ultraviolet light at room temperature, dry state tealeaves A of the moisture content 0.8% is obtained after being dried;
The concentration of aqueous solution of cobalt chloride is 0.3g/l, and additional amount is 0.03% that cobalt chloride is dry state tealeaves A weight;Ultraviolet light Wavelength is in 3100-3400, energy 135-140kcal.
2, prepared by sheet tealeaves B
Dry state tealeaves A is obtained to the sheet sifting tea B of 3-4mm after ultrasonic disruption 2-3 hours;It is defeated when the ultrasonic disruption Frequency is 33-38KHz out.
3, prepared by plant source bath foam C
Sheet sifting tea B is added in DMAC solvent, a small amount of catalyst is then added, is added in 150 ± 2 DEG C of environment temperature Heat adds DMAC and LiCL after being cooled to 95 ± 2 DEG C, activating solution is made after 2 hours;Negative electricity modifying agent is added in activating solution, 3 hours are stirred continuously to stopping after gel, placed at a temperature of 25 ± 2 DEG C obtain Solid content be 6.6 ± 0.2% it is transparent molten Liquid, which is added in slot, is used as plant source bath foam C;
The concentration control of DMAC controls moisture content 1% in the concentration control of 94 ± 1%, LiCL 6 ± 1% in activating solution;Catalysis Agent is the mixture of cobalt chloride and potassium permanganate composition, ratio 1::1.2;The additional amount that the catalysis adds is the sheet-type tea The 0.02% of piece B;Negative electricity modifying agent is the mixture of BTCA salt and cyclodextrin composition, wherein the weight ratio of BTCA salt and cyclodextrin For 3:1;The addition weight of negative electricity modifying agent is the 0.5% of sheet sifting tea B weight.
Three, double molding spinning
Rayon spinning liquid is passed through in coagulating bath I and is formed, obtains as-spun fibre after bathing drawing-offs by drawing-off, two between spray head drawing-off, disk Tow;Then nascent tow is entered C respectively to bathe after desulfurizer, rinsing bowl I, first break draft are dried to over dry to microwave dryer Liquid bath is detained certain time by plant source bath foam C;As-spun fibre tow surface is set uniformly to coat plant source bath foam C;Finally Using coagulating bath II after two-way regeneration by three bath drawing-offs, oil, cut off, dry and obtain finished fiber;
Residence time 8s of the as-spun fibre tow in C fluid groove;The composition of coagulating bath I are as follows: H3PO4: 60 ± 2g/l, NaH2PO4 The sale of 70 ± 2g/l, cationic cellulose JR-400(Guangzhou Nan Jia Chemical Industry Science Co., Ltd) 18 ± 2g/l, temperature: 60 ± 3 ℃;
Spray head drawing-off is 30%, drawing-off between disk are as follows: 32%;Two bath drawing-offs be 20%, 95 ± 3 DEG C of temperature, H3PO4Concentration is 8g/l;It is micro- Wave dryer, drying temperature are 100 ± 3 DEG C;After drawing-off be 5%;Ethanol content 2% in coagulating bath II, remaining as deionized water; II temperature of coagulating bath is 40 ± 3 DEG C;Three bath drawing-offs are 12%, and temperature is 80 ± 3 DEG C.
There is long-acting, broad-spectrum day prepared by the present invention tea fiber good physical property and good functionality, correlation to refer to Mark testing result is shown in Table 2
Table 2
Broad-spectrum antiseptic day prepared by the present invention tea fiber, during the preparation process, using inside and outside double molding mode spinning techniques, therefore The fiber strength of preparation is higher, and wet modulus is higher, and especially dry breaking strength is more than common viscose fiber;It is prepared by the present invention wide Composing antibacterial day tea fiber is integrally in weak coffee color;As can be seen from Table 2, broad-spectrum antiseptic day prepared by the present invention tea fiber is dry is by force 3.8-4.2cN/dtex, it is dry to stretch 16-18.5%, wet modulus 0.80-0.92 cN/dtex, whiteness 45 ± 3%.
In addition to this, broad-spectrum antiseptic day prepared by the present invention tea fiber has good antibiotic property, especially has very There is outstanding antibacterial duration;Simultaneously because containing a large amount of microdischarge cavities in fiber internal layer, therefore the hygroscopicity of fiber is excellent;It benefits There is good fabric conductivity in the broad-spectrum antiseptic day tea fiber of the addition of carbon nanotube, preparation;The present invention passes through traditional Sulfonate method keeps fibre bundle positively charged the positive electric treatment of as-spun fibre tow of preparation, then by by plant source bath foam C The negative electricity of outer layer is modified, finally by double molding spinning techniques, keeps inside and outside two layers of the broad-spectrum antiseptic day tea fiber of preparation close It is combined together, improves the antibacterial duration and Washing of the day tea fiber of preparation.
Broad-spectrum antiseptic day prepared by the present invention tea fiber, antibacterial Testing index are shown in Table 3
Table 3
Broad-spectrum antiseptic day prepared by the present invention tea fiber, the antibacterial Testing index after washing 100 times are shown in Table 4
Table 4
After the washing of long-acting broad-spectrum antibacterial day prepared by the present invention tea fiber 100 times it can be seen from table 3, the comparison of table 4, to pneumonia Klebsiella antibiotic rate still reaches 99% or more, reaches 98.5% or more to white candida antibacterial rate, to hay bacillus, large intestine bar Bacterium reaches 99.0 or more;The especially long-acting broad-spectrum antibacterial day tea fiber of the preparation of embodiment 2, after washing 100 times, to pneumonia gram The primary bacterium antibiotic rate of thunder still reaches to 99.9% or more to hay bacillus antibiotic rate, this has benefited from plant source bath foam C in process of the present invention Preparation, the almost dissolution to sheet tealeaves B eliminates the bulky grain state of sheet tealeaves B;Pass through traditional sulphur simultaneously Hydrochlorate method keeps fibre bundle positively charged the positive electric treatment of as-spun fibre tow of preparation, then by will be outside plant source bath foam C The negative electricity of layer is modified, finally by double molding spinning techniques, makes inside and outside two layers close knot of the broad-spectrum antiseptic day tea fiber of preparation It is combined, prevents the loss of tealeaves composition caused by conventional method, therefore, the broad-spectrum antiseptic day tea fiber antibacterial of preparation continues Property is very outstanding.
Broad-spectrum antiseptic day prepared by the present invention tea fiber has good moisture pick-up properties, conductivity and Washing, Table 5 is the Testing index of broad-spectrum antiseptic day prepared by the present invention tea fiber:
Table 5
Examination criteria:
Washing: " GB/T 8433-2013 textile color stability tests colour fastness to chlorinated water " swimming-pool water;
By table 5 it may be concluded that broad-spectrum antiseptic day prepared by the present invention tea fiber has good moisture pick-up properties, conductivity And Washing, in the environment of relative humidity 65%, hygroscopicity reaches 16.4% or more, and fabric conductivity is 1.8 × 104 S/ M or more, anti-wrinkle effect is prominent, is particularly suitable for the intelligence wearing textile production of micro-current;Based on the unique washing color of the present invention 5 grades of fastness or more.
Comparative example 4
Inventor is by a large amount of test discovery, and in double molding spinning process, as-spun fibre tow is in the delay of C fluid groove Between important influence is distributed with to the strength of long-acting broad-spectrum antibacterial day prepared by the present invention tea fiber and the weight ratio of ectonexine, Further influence the overall performance of fiber, below inventor use embodiment 2 method, in the feelings that other techniques remain unchanged Under condition, it is total only to change double molding spinning process, and as-spun fibre tow is in the residence time of C fluid groove, and respectively to fibre obtained Dimension is detected, and is specifically shown in Table 6
Table 6
As can be seen from Table 6, when residence time≤5s when nascent fibre bundle in C fluid groove, the dry fracture of the fiber of preparation Intensity decline is obvious, and less, fabric washing color fastness has variation by a relatively large margin, and the ectonexine of fiber accounts for fiber for wet modulus variation The ratio of total weight also has a greater change.
It is worth noting that, the fiber strength produced by conventional method should be greater than by molten according to conventional understanding Fiber strength made of agent spinning process becomes larger as internal layer accounts for total weight of fiber specific gravity, the fiber strength of preparation should be linear Increase, and from table 6 significantly as can be seen that being found out compared with comparative example 5,6 by embodiment 2, as internal layer accounts for total weight of fibers The dry breaking strength of the increase of amount, the fiber of preparation reduces significantly instead, this is that inventor institute is unexpected, because Fiber made of spinning process is spun especially by added solvent for cellulose fibre, the promotion of smaller strength is all more tired Difficult, the present invention makes the dry breaking strength of the long-acting broad-spectrum antibacterial day tea fiber of preparation by the innovative combination of series of process There is promotion by a relatively large margin, overcomes technology prejudice.
Unless otherwise indicated, percentage employed in the present invention is weight percent, ratio of the present invention, For mass ratio.
Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention, Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features. All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention Within protection scope.

Claims (10)

1. a kind of long-acting broad-spectrum antibacterial day tea fiber, it is characterised in that: the fiber is made of internal layer and outer layer two parts;It is described Microdischarge cavities and carbon nanotube are distributed in internal layer;The outer layer is that LiCl/ DMAc solvent method applies molding fibrocortex;It is described Contain cellulose and tealeaves composition in fibrocortex;The internal layer accounts for the 65-75% of fiber dry state total weight;The outer layer accounts for fibre Tie up the 25-35% of total weight.
2. a kind of long-acting broad-spectrum antibacterial day tea fiber according to claim 1, it is characterised in that: the fiber does strong 3.8- 4.2cN/dtex, wet modulus 0.80-0.92 cN/dtex.
3. a kind of preparation method of long-acting broad-spectrum antibacterial day tea fiber, it is characterised in that: the method includes rayon spinning liquid Preparation step;The preparation step of the rayon spinning liquid is included in addition modified additive slurry in dissolution process;The modification helps The configuration method of agent slurry: by sodium bicarbonate: sodium carbonate: after carbon nanotube proportionally mixes, the water of 6 times of weight is added, adds It is stirred 2 hours after entering dispersing agent at 60 ± 3 DEG C;The sodium bicarbonate: sodium carbonate: the mass ratio of carbon nanotube is 2:1:1.
4. a kind of preparation method of long-acting broad-spectrum antibacterial day tea fiber according to claim 3, it is characterised in that: described to change The additional amount of property auxiliary agent slurry is the 3.5-5.5% of first fibre weight in rayon spinning liquid.
5. a kind of preparation method of long-acting broad-spectrum antibacterial day tea fiber according to claim 3, it is characterised in that: the side Method further includes the preparation step of plant source bath foam;The preparation step of the plant source bath foam includes dry state tealeaves A preparation step, piece Shape tealeaves B preparation step, plant source bath foam C preparation step;The dry state tealeaves A preparation step: fresh tea leaf is crushed to 6- 8mm, tiling, with a thickness of 10-15mm, sprays the aqueous solution of cobalt chloride, is irradiated 2-3 hours using ultraviolet light at room temperature, drying;Institute The concentration of aqueous solution for stating cobalt chloride is 0.2-0.3g/l;The cobalt chloride additional amount is the 0.02- of dry state tealeaves A weight 0.03%。
6. a kind of preparation method of long-acting broad-spectrum antibacterial day tea fiber according to claim 5, it is characterised in that: the plant Material resource bath foam C preparation step: the sheet sifting tea B of preparation being added in DMAC solvent, a small amount of catalyst is then added, After heating activation in 1-2 hours in 150 ± 2 DEG C of environment temperature, DMAC and LiCL are added after being cooled to 95 ± 2 DEG C, activation is made Liquid;Negative electricity modifying agent is added in activating solution, is stirred continuously 2-3 hours to stopping after gel, is placed at a temperature of 25 ± 2 DEG C Obtain the clear solution that Solid content is 6.6 ± 0.2%.
7. a kind of preparation method of long-acting broad-spectrum antibacterial day tea fiber according to claim 6, it is characterised in that: the work Change concentration of the concentration control of DMAC in liquid in 94 ± 1%, LiCL to control 6 ± 1%;The activating solution moisture content 0.5-1%.
8. a kind of preparation method of long-acting broad-spectrum antibacterial day tea fiber according to claim 6, it is characterised in that: described to urge Agent is the mixture of cobalt chloride and potassium permanganate composition, ratio 1:1.2;The additional amount that the catalyst adds is the sheet The 0.01-0.02% of sifting tea B.
9. a kind of preparation method of long-acting broad-spectrum antibacterial day tea fiber according to claim 6, it is characterised in that: described negative Electric modifying agent is the mixture of BTCA salt and cyclodextrin composition, and wherein the weight ratio of BTCA salt and cyclodextrin is 3:1;The negative electricity The addition weight of modifying agent is the 0.3-0.5% of sheet sifting tea B weight.
10. a kind of preparation method of long-acting broad-spectrum antibacterial day tea fiber according to claim 5, it is characterised in that: described Method further includes double molding spinning process: rayon spinning liquid is passed through in coagulating bath I and is formed, by drawing-off between spray head drawing-off, disk, As-spun fibre tow is obtained after two bath drawing-offs;Then nascent tow is passed through into desulfurizer, rinsing bowl I, first break draft to microwave baking respectively Dry machine enters C fluid groove after being dried to over dry, by plant source bath foam C, is detained certain time, keeps as-spun fibre tow surface uniform Coat plant source bath foam C;Finally using coagulating bath II after two-way regeneration by three bath drawing-offs, oil, cut off, dry and obtain Finished fiber;Residence time 5-8s of the as-spun fibre tow in C fluid groove;The composition of the coagulating bath I are as follows: H3PO4: 60 ± 2g/l, NaH2PO4 70 ± 2g/l, cationic cellulose JR-40018 ± 2g/l, temperature: 60 ± 3 DEG C;
It is described two bath drawing-off be 15-20%, 95 ± 3 DEG C of temperature, H3PO4Concentration is 5-8g/l;Ethanol content in the coagulating bath II 1-2%, remaining as deionized water;II temperature of coagulating bath is 40 ± 3 DEG C;It is described three bath drawing-off be 10-12%, temperature be 80 ± 3℃。
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