CN109503969A - A kind of nylon direct injection molding efficient enhanced flame-retarded heat-conducting shading multifunctional mother granules and preparation method thereof - Google Patents
A kind of nylon direct injection molding efficient enhanced flame-retarded heat-conducting shading multifunctional mother granules and preparation method thereof Download PDFInfo
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- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/20—Compounding polymers with additives, e.g. colouring
- C08J3/22—Compounding polymers with additives, e.g. colouring using masterbatch techniques
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- C08J2425/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
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- C08J2477/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
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- C08K5/51—Phosphorus bound to oxygen
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- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/14—Glass
Abstract
The invention belongs to modifying plastics and processing technique field more particularly to a kind of efficient enhanced flame-retarded heat-conducting shading multifunctional mother granules and preparation method thereof that may be directly applied to the injection moulding processing of nylon resin product;The functional agglomerate is composed of two kinds of master batches of A and B, the mass percentage composition of A master batch is as follows: 50.0~60.0wt.% of glass fibre, height flowing 25.0~35.0wt.% of nylon resin, maleic anhydride is grafted from 5.0~10.0wt.% of aggressiveness, 3.0~8.0wt.% of star nylon 6 resin, functional agglomerate prepared by antioxidant 0.1~0.3wt.% present invention is compared with conventional plastic functional agglomerate, it avoids in process, modified performance mutually damages caused by mutually shearing abrasion with fire retardant and inorganic functional modified additive particle because of glass fibre, solves above-mentioned two unmatched problem of modified system processing temperature simultaneously, more traditional enhancing bromine system flame-retardant system is compared, significantly improve the modified performance of the two;The master batch has easy dispersion processing feature, and rear injection molding can directly be simply mixed according to the ratio with nylon 6 resin.
Description
Technical field
The invention belongs to modifying plastics and processing technique field more particularly to one kind may be directly applied to nylon resin product
It is injection moulded the efficient enhanced flame-retarded heat-conducting shading multifunctional mother granules and preparation method thereof of processing.
Background technique
Implementing melt blending using double screw extruder is the conventional method for implementing modifying plastics, is squeezed using parallel dual-screw
Thermoplastic can be carried out serialization melt blending extrusion with all kinds of modified additives and made by the efficiently excellent mixing efficiency of machine out
Grain, prepared modified special material will be re-used for injecting or extrusion machine-shaping goes out various products.This technology path is not only
Effectively improve the physical mechanical properties such as intensity, toughness, rigidity, creep resistance, the warp resistance of plastic products, but also can
Assign the special physical chemistry effects such as fire-retardant plastic products, conductive, thermally conductive, magnetic conduction, antistatic, antibacterial.Although the technology road
Position of mainstream is occupied in current modifying plastics manufacture field, however in the technology implementation process, all substrates resin with change
Property additive all have to pass through twin-screw extrusion and injection moulding melt-processed thermal history twice, polymer molecular chain and its correlation
Modified additive will appear different degrees of degradation, and the Long Service Life for causing plastic products final shortens.This technology road
Line also increases process-cycle and the energy consumption of modified plastics, runs counter to the basic concept of the current sustainable industrial development of green.This
Outside, for the modified additive of different shape and different materials matter there may be the greatest differences of process unit and processing technology,
Such as high temperature high shear effect can be played using twin-screw extrusion machining, the modified performances such as activeness and quietness are performed into maximum limit
Degree;And utilize the low temperature of mixer and mediate effect for a long time, can will not heatproof auxiliary agent, low melting point auxiliary agent, low bulk density it is difficult
The various additives such as feeding powder, hygroscopic auxiliary agent, liquid and colloid auxiliary agent, whisker are sufficiently mixed and are uniformly dispersed, however adopt
It then cannot achieve such processing effect with double screw extruder melting extrusion blending.
It is in the development process of current plastics modification technology field that modified plastics is prepared by the way of plastic functional master batch
An important measures.Passed through using the functional agglomerate well prepared in advance containing high concentration modified additive and plastic raw materials double
Screw extruder or mixer implement melt blending and extruding pelletization, can not only more effectively improve point of additive in the base
It dissipates property and obtains superior modified effect, additionally it is possible to which the dust pollution for reducing processing workshop is to realize that modified plastics green adds
One of important channel of work.With the rapid development of the functionalized design and technology of preparing of plastic master batch, the function of plastic master batch
It is stronger and stronger, kind is more and more abundant, application field is also constantly expanded, and the master batch applications of modifying plastics will become not
Carry out an indispensable Key Common Technologies in modified plastics cleanly production field.
Currently, the requirement to its performance carrys out higher and higher, many application fields with the continuous expansion in plastic applications field
Plastic products are needed to have multi-functionals such as high intensity, high tenacity, high temperature resistant, fire-retardant, thermally conductive, conductive and excellent comprehensive
Can, the modified additive and auxiliary agent that add various material and form are required to the preparation processing of each modified materials, this
Great challenge is proposed to conventional plastic modification technology.Although the development of plastic functional master-batch techniques provides for this challenge
Technical support, but many technical problems are still had in the actual operation process.Wherein main technical problem includes following three
Point: 1. the modified additive and auxiliary agent of unlike material and form only could to the maximum extent using different process units and technique
Play its respective modified effect;2. the modified additive and auxiliary agent and matrix resin of unlike material and form are filled in same processing
Modified performance caused by wearing can be mutually sheared because of it for implementation melt blending on (double screw extruder or mixer) mutually to damage;3. no
The processing temperature otherness of same material modified additive and auxiliary agent and matrix resin melt blending is big, if simultaneously in identical processing
Implement to be blended in equipment that serious temperature mismatch problem can be generated, modified effect is caused to be deteriorated.Such as it is enhanced fire-retardant, thermally conductive
With shading multifunctional plastic System Modification, when enhancing glass fibre, organic fire-retardant, inorganic fire-retarded synergist, inorganic thermally conductive
With shading powder simultaneously and when matrix resin carries out melt blending in double screw extruder or mixer, fiber and inorganic particulate
Between can because each other wear caused by Fiber Aspect Ratio decline to a great extent, cause fiber-reinforcing effect to be deteriorated;Fiber and organic fire-resisting
Agent also can cause fire retardant to decompose because of internal frictional heat generation, seriously affect flame retardant effect.In addition, fiberglass reinforced plastics modified body
For the processing temperature of system and flame-retardant modified plastics system there are apparent difference, the processing temperature for usually enhancing modified system wants resistivity
The processing temperature of combustion system is 40~70 DEG C high, if these two types of modified systems are real under same process unit same process conditions
Melt blending is applied, modification effect of one of system will be damaged.Modified performance mutually damages between above-mentioned different additive system
Problem, it is especially prominent in the high performance of plastics and multifunction modification technology implementation process at present.
For plastics high performance and multifunction modified synchronous implementation process the problem of, invention
The thinking of double master batches is combined using function to implement the enhancing and multi-functional modified developing thought of plastics.Change for plastics
Property additive material the characteristics of, will be blended processing in there may be the additives that modified performance mutually damages to be prepared into A and two kinds of B respectively
Master batch, and the structure of the modified additive according to contained by both master batches, material and physical property feature, separately design out respective height
Dispersed system.Then two kinds of functional agglomerate synchronous applications are injection moulded in plastic products and are processed, can avoid modeling in this way
In material enhancing and functional modification process the modified additive efficiency that generates mutually damage, processing temperature mismatch problem, simultaneously
The maximum modification efficiency of unlike material modified additive and auxiliary agent is played, also can avoid traditional function master batch and matrix resin again
Extruding pelletization processing to effectively improve the effect of modifying plastics, reduce the production of production and processing period, and has saved production energy
Source consumption.This thinking will provide important approach to realize that energy-efficient green plastic is processed.
Nylon resin is a kind of maximum engineering plastics of Present Global usage amount, by carrying out high performance to nylon resin
And functional modification, it can greatly expand its application field.It is enhanced fire-retardant to lead as a kind of important nylon resin modified special material
Hot shading modification of nylon PP Pipe Compound is a kind of very important multifunctional nylon modified special material, is widely used in industry and the people
The manufacture of electrical appliance shell, electronic circuit supporting element and connector and LED lamp cover and internal product.But in such multi-functional Buddhist nun
Inorganic reinforcing fiber and fire retardant are added to progress melt blending extrusion in nylon resin by imperial modified special material simultaneously, will
There is typical additive agent modified efficiency and mutually damages phenomenon.
Summary of the invention
It is modified present in the existing thermally conductive shading modification of nylon PP Pipe Compound preparation process of glass fiber reinforced flame retardant to solve
Efficiency mutually damages problem, and it is fire-retardant that the present invention provides a kind of efficiently enhancing that may be directly applied to the injection moulding processing of nylon plastic(s) product
Functional agglomerate and preparation method thereof.The functional agglomerate is composed of two kinds of functional agglomerates of A and B.Wherein A master batch is mainly by glass
Fiber, Gao Liudong nylon resin and low sticky star nylon 6 resin composition, are blended processing by twin-screw melting extrusion and are prepared into
Enhance master batch;B master batch is mainly carried by bromo- antimony compound flame retardant and with maleic anhydride grafted elastomeric from the ultra-dispersed property based on aggressiveness
Body resin composition, is prepared as flame-retarded heat-conducting shade function master batch by mixer.With the method for processing two kinds of master batches respectively
It can use to obtain following technical advantage: 1. avoiding glass fibre and generation internal frictional heat generation is directly blended with bromide fire retardant, lead to halogen
The decomposition of flame retardant;2. avoiding glass fibre and inorganic fire-retarded synergist (such as antimony oxide or zinc borate), thermal conducting agent
Fiber Aspect Ratio declines to a great extent caused by wearing between opacifier because of mutual shearing;3. solving glass fibre reinforced nylon tree
Rouge and bromo- antimony compositional flame-retardant nylon, thermally conductive nylon, a variety of unmatched difficulties of modified system melt blending processing temperature of shading nylon
Topic;4. reactive terminal group can be without hindrance using maleic anhydride grafted elastomeric from aggressiveness respectively as A and B master batch carrier component
There is maximum touch opportunity with the end group of nylon resin in the environment of combustion powder interference, plays its toughening effect to greatest extent, also
The interface adhesion in formula between organic-inorganic each component can be improved, while being also improved composite melt mobility, is promoted
Product surface finish and non-deformability.In addition, the modified additive loaded for two kinds of master batches of A and B all in accordance with it
Physical property characteristic, implement promote its lubrication and high efficiency dispersion formula system design.Therefore, can directly will according to performance requirement
Rear injection molding is simply mixed in A and B master batch with nylon resin according to a certain ratio, also can increase other resins and/or master batch together
Injection molding: including but not limited to: copolymer nylon, Masterbatch, plasticizing mother particle, nucleation master batch, chain extension master batch, lubrication master batch,
Antistatic master granule, anti-aging master batch, laser carving master batch, silicone master batch and antibacterial matrices.Due to it is used in injection molding machine be single screw rod
Melt promotes mode, very faint to the shear action of glass fibre, thermal conducting agent, opacifier and fire retardant, substantially will not be to two
Modification effect of person damages.Therefore, this method not only effectively prevents glass fibre and thermal conducting agent, opacifier and fire-retardant
Agent greatly improves the increasing to nylon resin because mutually damaging again by the modified performance caused by the processing of twin-screw blending extrusion
Strong flame-retardant modified effect, at the same also make invention master batch to have a great design flexible, progress can be required according to client's difference
More resins, the joint injection molding of more master batches, quickly, easily achieve the goal requirement, matches to practice modifying plastics of the 1+1 greater than 2
Side and processing technology optimized design theory.
To achieve the above object, The technical solution adopted by the invention is as follows:
A kind of efficient enhanced flame-retarded heat-conducting shade function master batch of nylon resin direct injection molding, the functional agglomerate is by A
It is composed with two kinds of master batches of B, the mass percentage composition of the A master batch is as follows: 50.0~60.0wt.% of glass fibre, Gao Liu
Dynamic 25.0~35.0wt.% of nylon resin, maleic anhydride be grafted from 5.0~10.0wt.% of aggressiveness, star nylon 6 resin 3.0~
8.0wt.%, 0.1~0.3wt.% of antioxidant, the mass percentage composition of the B master batch are as follows: bromide fire retardant 45.0~
55.0wt.%, inorganic fire-retarded 10.0~20.0wt.% of synergist, 10.0~20.0wt.% of thermal conducting agent, opacifier 2.0~
5.0wt.%, maleic anhydride grafted elastomeric are from 5.0~10.0wt.% of aggressiveness, 5.0~8.0wt.% of star nylon 6 resin, dispersion
0.5~1.0wt.% of agent, 0.5~1.0wt.% of lubricant.
Further, the glass fibre is continuous long glass fiber.
Further, the high flowing nylon resin is nylon 6, the nylon that melt flow index is greater than 47.0g/10min
66, nylon 610, nylon 1010 resin.
Further, the star nylon 6 resin is three arms, four arms, six arms or eight arm star nylon 6.
Further, the maleic anhydride grafted elastomeric is the horse being crosslinked by sodium, calcium, magnesium, barium or zinc ion from aggressiveness
Maleic anhydride grafted ethylene-octene-acrylic acid copolymer elasticity is from aggressiveness.
Further, the antioxidant is 1,3,5- trimethyls -2,4,6- (3,5- di-t-butyl -4- hydroxyphenylmethyl) benzene
(trade name antioxidant 1330) and bis- (2,4-dicumylphenyl) pentaerythritol diphosphites (trade name antioxidant
It S9228 is in mass ratio) compound of 1:1 composition.
Further, the bromide fire retardant is decabromodiphenylethane, brominated epoxy resin, brominated Polystyrene and poly- bromine
Change any one or a few in styrene, preferably brominated Polystyrene.
Further, the inorganic fire-retarded synergist is any one in antimony oxide and zinc borate or two kinds.
Further, the dispersing agent is one of zinc stearate, aluminum foil stearate, magnesium stearate and lithium stearate or several
Kind.
Further, the lubricant be ethylene-vinyl acetate co-polymer wax, ethylene-acrylic copolymer wax, E wax,
One or more of OP wax and dimethyl silicone polymer.
Prepare a kind of method that efficient enhanced flame-retarded heat-conducting shade function master batch is used in the molding of nylon resin direct injection, institute
The method of stating is related to the preparation method of A master batch and B master batch, the preparation method of the A master batch the following steps are included:
(1) glass fibre, Gao Liudong nylon resin, star nylon 6 resin, maleic anhydride grafted elastomeric are weighed according to the ratio from poly-
Body and antioxidant, and by height flowing nylon resin, star nylon 6 resin, maleic anhydride grafted elastomeric from aggressiveness and antioxidant
It puts into super mixer premixing uniformly, and is squeezed by carrying out melt blending in major ingredient and auxiliary material hopper addition double screw extruder
It is prepared into composite melt out;
(2) mixture obtained in step (1) is measured into feeding double screw extruder from main feeder, short glass fiber is led to
Side feeder metering feeding double screw extruder is crossed, blending extrusion is carried out and is granulated, obtain the A master batch.
Further, the barrel of double screw extruder to head temperature of each section is controlled at 230~320 DEG C, and screw speed is
250~300 revs/min.
Prepare a kind of method that efficient enhanced flame-retarded heat-conducting shade function master batch is used in the molding of nylon resin direct injection, institute
The method of stating is related to the preparation method of A master batch and B master batch, the preparation method of the B master batch the following steps are included:
(1) bromide fire retardant, inorganic fire-retarded synergist, thermal conducting agent, opacifier, star nylon 6 resin, maleic acid are weighed according to the ratio
Acid anhydride grafted elastomeric is put into from aggressiveness, dispersing agent and lubricant and is transferred to mixing in super mixer after mixing
Hot milling is carried out in machine, obtains bulk blend;
(2) the bulk blend obtained in step (1) is fed into single screw extrusion machine by taper feeder, is squeezed out simultaneously through melting
It is granulated, obtains the B master batch.
Further, the melting temperature of mixer is 120~135 DEG C, and mixing time is 15~20 minutes;Single screw rod squeezes out
The screw speed of machine is 150~200 revs/min, and barrel temperature is 160~165 DEG C.
It is using the beneficial effect of technical solution of the present invention:
It (1) is, using the method for A master batch and B master batch separate machined, to be prepared for glass respectively for the physical property feature of modified additive
Glass fiber reinforcement master batch (A master batch) and bromo- antimony compositional flame-retardant master batch (B master batch) effectively prevent nylon 6 and glass fibre, lead
When heat, shading and the direct melt blending of bromide fire retardant squeeze out, because the modified performance that mutually shearing and abrasion generate mutually damages, simultaneously
Also two unmatched technical problems of modified system processing temperature are solved, to significantly improve two kinds of modified additives respectively
Modified performance.
(2) it is all made of in A and B master batch with polymolecularity and high-compatibility resin joint vector, not only effectively improves
The interface adhesion and its dispersibility in resin matrix of glass fibre, thermal conducting agent and opacifier and nylon resin, moreover it is possible to
Using the high flow behavior of these carriers, prepared A and B master batch is directly used in the injection moulding processing of nylon plastic(s) product, and
Obtain superior enhancing, fire-retardant, thermally conductive and shaded effect.
(3) functional agglomerate prepared by the present invention is ingenious to have used two kinds of different function compared with conventional plastic functional agglomerate
The combination of energy master batch is processed respectively, not only solves the modified effect of different additive in modified plastics preparation process
The problem that can mutually damage, produces the modified effect that 1+1 is much larger than 2, also has easily dispersion easy processing feature, can be according to nylon plastic(s)
The performance requirement of product after A master batch and B master batch are simply mixed with nylon resin according to a certain ratio, directly applies to nylon modeling
The injection moulding of material products is processed.Due to it is used in injection molding machine be that single screw rod melt promotes mode, to glass fibre and fire-retardant
The shear action of agent is very faint, substantially will not modification effect to the two damage, it is modified so as to avoid common plastics
Matrix resin and modified master batch in the process be secondary or the multiple melting mixing by processing equipment caused by antioxidant loss,
The loss of reinforcing fiber draw ratio and matrix resin thermal cracking problem significantly improve the mechanical performance of nylon products and make for a long time
With.
(4) present invention is effectively improving the nylon enhancing multiple modified efficiency of flame-retarded heat-conducting shading simultaneously, simplifies plastics and changes
Property procedure of processing, reduce the process-cycle, reduce energy consumption, improving production efficiency, be truly realized green chemical industry development reason
It reads.Combination type functional master batch of the invention can flexibly be adjusted according to customer requirement in nylon 6 plastic product process of injection molding
Combination with A master batch and B master batch and its its performance and cost are adjusted with the proportion of resin raw material.Method of the invention and
Technology can be widely applied to all kinds of nylon 6 plastic products injection moulding and high performance and functional modification integration processing.
Specific embodiment
The following examples can make those skilled in the art that the present invention be more fully understood, but these embodiments are not
Limiting the scope of the invention." one embodiment " or " embodiment " referred to herein, which refers to, may be included in the present invention at least
A particular feature, structure, or characteristic in one implementation.In the present specification different places occur " in one embodiment
In " the same embodiment not is referred both to, nor the individual or selective embodiment mutually exclusive with other embodiments.
Embodiment 1
The efficient enhanced flame-retarded heat-conducting shade function master batch of a kind of nylon resin direct injection molding, by two kinds of master batch groups of A and B
It closes, the raw material mass mixture ratio of A master batch is as follows:
Glass fibre | 60.0kg |
Height flowing nylon 6 | 25.0kg |
Four arm star nylon 6 | 6.0kg |
Maleic anhydride is grafted sodium ion cross-linked ethylene-octene-acrylic acid copolymer elasticity from aggressiveness | 8.7kg |
Antioxidant | 300.0g |
Antioxidant is 1,3,5- trimethyl -2,4,6- (3,5- di-t-butyl -4- hydroxyphenylmethyl) benzene (trade name antioxidant
1330) and bis- (2,4-dicumylphenyl) pentaerythritol diphosphites (trade name antioxidant S9228) are 1 in mass ratio:
The compound of 1 composition.
The raw material mass mixture ratio of its B master batch is as follows:
Brominated Polystyrene | 55.0kg |
Antimony oxide | 10.0kg |
Boron nitride | 15.0kg |
Titanium dioxide | 5.0kg |
Maleic anhydride is grafted sodium ion cross-linked ethylene-octene-acrylic acid copolymer elasticity from aggressiveness | 8.0kg |
Four arm star nylon 6 | 5.0kg |
Zinc stearate | 1.4kg |
Ethylene-acrylic copolymer wax | 600.0g |
A master batch the preparation method is as follows: weigh all raw materials by above-mentioned quality proportioning requirement, then will be in addition to glass fibre
It is uniformly mixed in all raw material investment high-speed mixers, then obtained mixture is measured into feeding twin-screw extrusion from main feeder
Machine carries out blending extrusion and is granulated, described in acquisition by short glass fiber by side feeder metering feeding double screw extruder
A master batch;The barrel of double screw extruder to head temperature of each section is controlled at 230~280 DEG C, and screw speed is 250 revs/min.
B master batch the preparation method is as follows: weigh all raw materials by above-mentioned quality proportioning requirement, and put into mixed at high speed
It is transferred to after mixing in device in mixer and carries out hot milling, the melting temperature of mixer is 125 DEG C, and mixing time is 20 points
Clock feeds single screw extrusion machine by taper feeder, squeezes out and be granulated through melting, obtain then by acquired bulk blend
Obtain the B master batch;The screw speed of single screw extrusion machine is 175 revs/min, and barrel temperature Discrete control is at 160~165 DEG C.
Embodiment 2
The efficient enhanced flame-retarded heat-conducting shade function master batch of a kind of nylon resin direct injection molding, by two kinds of master batch groups of A and B
It closes, the raw material mass mixture ratio of A master batch is as follows:
Glass fibre | 50.0kg |
Height flowing nylon66 fiber | 35.0kg |
Three-arm star-shaped nylon 6 | 4.7kg |
Maleic anhydride is grafted zinc ion cross-linked ethylene-octene-acrylic acid copolymer elasticity from aggressiveness | 10.0kg |
Antioxidant | 300.0g |
Antioxidant is 1,3,5- trimethyl -2,4,6- (3,5- di-t-butyl -4- hydroxyphenylmethyl) benzene (trade name antioxidant
1330) and bis- (2,4-dicumylphenyl) pentaerythritol diphosphites (trade name antioxidant S9228) are 1 in mass ratio:
The compound of 1 composition.
The raw material mass mixture ratio of its B master batch is as follows:
Brominated Polystyrene | 25.0kg |
Decabromodiphenylethane | 19.0kg |
Antimony oxide | 13.0kg |
Zinc borate | 7.0kg |
Aluminum oxide | 20.0kg |
Zinc sulphide | 2.0kg |
Maleic anhydride is grafted zinc ion cross-linked ethylene-octene-acrylic acid copolymer elasticity from aggressiveness | 8.0kg |
Three-arm star-shaped nylon 6 | 5.0kg |
Magnesium stearate | 500.0g |
E wax | 500.0g |
A master batch the preparation method is as follows: weigh all raw materials by above-mentioned quality proportioning requirement, then will be in addition to glass fibre
It is uniformly mixed in all raw material investment high-speed mixers, then obtained mixture is measured into feeding twin-screw extrusion from main feeder
Machine carries out blending extrusion and is granulated, described in acquisition by short glass fiber by side feeder metering feeding double screw extruder
A master batch;The barrel of double screw extruder to head temperature of each section is controlled at 260~320 DEG C, and screw speed is 250 revs/min.
B master batch the preparation method is as follows: weigh all raw materials by above-mentioned quality proportioning requirement, and put into mixed at high speed
It is transferred to after mixing in device in mixer and carries out hot milling, the melting temperature of mixer is 130 DEG C, and mixing time is 20 points
Clock feeds single screw extrusion machine by taper feeder, squeezes out and be granulated through melting, obtain then by acquired bulk blend
Obtain the B master batch;The screw speed of single screw extrusion machine is 165 revs/min, and barrel temperature Discrete control is at 160~165 DEG C.
Embodiment 3
The efficient enhanced flame-retarded heat-conducting shade function master batch of a kind of nylon resin direct injection molding, by two kinds of master batch groups of A and B
It closes, the raw material mass mixture ratio of A master batch is as follows:
Glass fibre | 55.0kg |
Height flowing nylon 610 | 30.0kg |
Three-arm star-shaped nylon 6 | 6kg |
Maleic anhydride is grafted barium ions cross-linked ethylene-octene-acrylic acid copolymer elasticity from aggressiveness | 8.7kg |
Antioxidant | 300.0g |
Antioxidant is 1,3,5- trimethyl -2,4,6- (3,5- di-t-butyl -4- hydroxyphenylmethyl) benzene (trade name antioxidant
1330) and bis- (2,4-dicumylphenyl) pentaerythritol diphosphites (trade name antioxidant S9228) are 1 in mass ratio:
The compound of 1 composition.
The raw material mass mixture ratio of its B master batch is as follows:
Brominated Polystyrene | 25.0kg |
Brominated epoxy resin | 25.0kg |
Antimony oxide | 15.0kg |
Nickel oxide | 18.0kg |
Zinc sulphide | 2.0kg |
Maleic anhydride is grafted barium ions cross-linked ethylene-octene-acrylic acid copolymer elasticity from aggressiveness | 8.0kg |
Three-arm star-shaped nylon 6 | 5.0kg |
Aluminum foil stearate | 1.5kg |
Dimethyl silicone polymer | 500.0g |
A master batch the preparation method is as follows: weigh all raw materials by above-mentioned quality proportioning requirement, then will be in addition to glass fibre
It is uniformly mixed in all raw material investment high-speed mixers, then obtained mixture is measured into feeding twin-screw extrusion from main feeder
Machine carries out blending extrusion and is granulated, described in acquisition by short glass fiber by side feeder metering feeding double screw extruder
A master batch;The barrel of double screw extruder to head temperature of each section is controlled at 230~280 DEG C, and screw speed is 250 revs/min.
B master batch the preparation method is as follows: weigh all raw materials by above-mentioned quality proportioning requirement, and put into mixed at high speed
It is transferred to after mixing in device in mixer and carries out hot milling, the melting temperature of mixer is 120 DEG C, and mixing time is 20 points
Clock feeds single screw extrusion machine by taper feeder, squeezes out and be granulated through melting, obtain then by acquired bulk blend
Obtain the B master batch;The screw speed of single screw extrusion machine is 150 revs/min, and barrel temperature Discrete control is at 160~165 DEG C.
Embodiment 4
The efficient enhanced flame-retarded heat-conducting shade function master batch of a kind of nylon resin direct injection molding, by two kinds of master batch groups of A and B
It closes, the raw material mass mixture ratio of A master batch is as follows:
Glass fibre | 58.0kg |
Height flowing nylon 1010 | 31.0kg |
Six arm star nylon 6 | 5.7kg |
Maleic anhydride is grafted calcium ion crosslinking ethylene-octene-acrylic acid copolymer elasticity from aggressiveness | 5.0kg |
Antioxidant | 300.0g |
Antioxidant is 1,3,5- trimethyl -2,4,6- (3,5- di-t-butyl -4- hydroxyphenylmethyl) benzene (trade name antioxidant
1330) and bis- (2,4-dicumylphenyl) pentaerythritol diphosphites (trade name antioxidant S9228) are 1 in mass ratio:
The compound of 1 composition.
The raw material mass mixture ratio of its B master batch is as follows:
Brominated polystyrene | 50.0kg |
Antimony oxide | 15.0kg |
Aluminium nitride | 15.0kg |
Zinc oxide | 2.0kg |
Maleic anhydride is grafted calcium ion crosslinking ethylene-octene-acrylic acid copolymer elasticity from aggressiveness | 8.0kg |
Six arm star nylon 6 | 8.0kg |
Lithium stearate | 1.0kg |
Ethylene-vinyl acetate co-polymer wax | 1.0kg |
A master batch the preparation method is as follows: weigh all raw materials by above-mentioned quality proportioning requirement, then will be in addition to glass fibre
It is uniformly mixed in all raw material investment high-speed mixers, then obtained mixture is measured into feeding twin-screw extrusion from main feeder
Machine carries out blending extrusion and is granulated, described in acquisition by short glass fiber by side feeder metering feeding double screw extruder
A master batch;The barrel of double screw extruder to head temperature of each section is controlled at 230~280 DEG C, and screw speed is 250 revs/min.
B master batch the preparation method is as follows: weigh all raw materials by above-mentioned quality proportioning requirement, and put into mixed at high speed
It is transferred to after mixing in device in mixer and carries out hot milling, the melting temperature of mixer is 115 DEG C, and mixing time is 20 points
Clock feeds single screw extrusion machine by taper feeder, squeezes out and be granulated through melting, obtain then by acquired bulk blend
Obtain the B master batch;The screw speed of single screw extrusion machine is 160 revs/min, and barrel temperature Discrete control is at 160~165 DEG C.
Embodiment 5
The efficient enhanced flame-retarded heat-conducting shade function master batch of a kind of nylon resin direct injection molding, by two kinds of master batch groups of A and B
It closes, the raw material mass mixture ratio of A master batch is as follows:
Glass fibre | 50.0kg |
Height flowing nylon 6 | 35.0kg |
Four arm star nylon 6 | 4.7kg |
Maleic anhydride is grafted magnesium ion cross-linked ethylene-octene-acrylic acid copolymer elasticity from aggressiveness | 10.0kg |
Antioxidant | 300.0g |
Antioxidant is 1,3,5- trimethyl -2,4,6- (3,5- di-t-butyl -4- hydroxyphenylmethyl) benzene (trade name antioxidant
1330) and bis- (2,4-dicumylphenyl) pentaerythritol diphosphites (trade name antioxidant S9228) are 1 in mass ratio:
The compound of 1 composition.
The raw material mass mixture ratio of its B master batch is as follows:
Decabromodiphenylethane | 25.0kg |
Brominated epoxy resin | 22.0kg |
Antimony oxide | 18.0kg |
Silicon carbide | 17.0kg |
Titanium dioxide | 3.0kg |
Maleic anhydride is grafted magnesium ion cross-linked ethylene-octene-acrylic acid copolymer elasticity from aggressiveness | 5.0kg |
Four arm star nylon 6 | 7.0kg |
Aluminum foil stearate | 2.0kg |
OP wax | 1.0kg |
A master batch the preparation method is as follows: weigh all raw materials by above-mentioned quality proportioning requirement, then will be in addition to glass fibre
It is uniformly mixed in all raw material investment high-speed mixers, then obtained mixture is measured into feeding twin-screw extrusion from main feeder
Machine carries out blending extrusion and is granulated, described in acquisition by short glass fiber by side feeder metering feeding double screw extruder
A master batch;The barrel of double screw extruder to head temperature of each section is controlled at 230~280 DEG C, and screw speed is 250 revs/min.
B master batch the preparation method is as follows: weigh all raw materials by above-mentioned quality proportioning requirement, and put into mixed at high speed
It is transferred to after mixing in device in mixer and carries out hot milling, the melting temperature of mixer is 125 DEG C, and mixing time is 18 points
Clock feeds single screw extrusion machine by taper feeder, squeezes out and be granulated through melting, obtain then by acquired bulk blend
Obtain the B master batch;The screw speed of single screw extrusion machine is 160 revs/min, and barrel temperature Discrete control is at 160~165 DEG C.
Embodiment 6
The efficient enhanced flame-retarded heat-conducting shade function master batch of a kind of nylon resin direct injection molding, by two kinds of master batch groups of A and B
It closes, the raw material mass mixture ratio of A master batch is as follows:
Glass fibre | 55.0kg |
Height flowing nylon 6 | 30.0kg |
Four arm star nylon 6 | 6.0kg |
Maleic anhydride is grafted sodium ion cross-linked ethylene-octene-acrylic acid copolymer elasticity from aggressiveness | 8.7kg |
Antioxidant | 300.0g |
Antioxidant is 1,3,5- trimethyl -2,4,6- (3,5- di-t-butyl -4- hydroxyphenylmethyl) benzene (trade name antioxidant
1330) and bis- (2,4-dicumylphenyl) pentaerythritol diphosphites (trade name antioxidant S9228) are 1 in mass ratio:
The compound of 1 composition.
The raw material mass mixture ratio of its B master batch is as follows:
Brominated polystyrene | 25.0kg |
Decabromodiphenylethane | 27.0kg |
Antimony oxide | 13.0kg |
Boron nitride | 17.0kg |
Zinc sulphide | 3.0kg |
Maleic anhydride is grafted sodium ion cross-linked ethylene-octene-acrylic acid copolymer elasticity from aggressiveness | 7.0kg |
Four arm star nylon 6 | 6.0kg |
Aluminum foil stearate | 1.0kg |
E wax | 1.0kg |
A master batch the preparation method is as follows: weigh all raw materials by above-mentioned quality proportioning requirement, then will be in addition to glass fibre
It is uniformly mixed in all raw material investment high-speed mixers, then obtained mixture is measured into feeding twin-screw extrusion from main feeder
Machine carries out blending extrusion and is granulated, described in acquisition by short glass fiber by side feeder metering feeding double screw extruder
A master batch;The barrel of double screw extruder to head temperature of each section is controlled at 230~280 DEG C, and screw speed is 250 revs/min.
B master batch the preparation method is as follows: weigh all raw materials by above-mentioned quality proportioning requirement, and put into mixed at high speed
It is transferred to after mixing in device in mixer and carries out hot milling, the melting temperature of mixer is 125 DEG C, and mixing time is 20 points
Clock feeds single screw extrusion machine by taper feeder, squeezes out and be granulated through melting, obtain then by acquired bulk blend
Obtain the B master batch;The screw speed of single screw extrusion machine is 160 revs/min, and barrel temperature Discrete control is at 160~165 DEG C.
Glass fibre in embodiment 1-6 is the fixed length chopped strand that distribution of lengths is 3.0~5.0mm, Gao Liudong nylon
Resin is nylon 6, nylon66 fiber, nylon 610, the nylon 1010 resin that melt flow index is greater than 47.0g/10min.
A master batch and B master batch are mixed according to any mass ratio in the present invention, unknown between the component in remaining place in the present invention
The expression for really writing proportionate relationship exactly is able to achieve according to arbitrary proportion.
It is female with efficiently enhanced flame-retarded heat-conducting shade function to verify nylon resin direct injection molding prepared by the present invention
A master batch prepared by embodiment 1-6 and B master batch, are pressed the mass percent of 25wt.% and 35wt.% by the modified effect of grain respectively
It is mixed simultaneously with nylon resin, direct injection forms test bars, then carries out properties detection;At the same time, according to reality
It applies and obtains the identical component of injection test bars and proportion in a 1-6, and be molded again after processing is blended by double screw extruder
Test bars are formed as reference examples, then its performance is detected.All properties test result is (wherein right as shown in table 1
1-6 is respectively as usual and composition is identical as proportion in embodiment 1-6 but uses injection molding again after twin-screw extrusion machining
The performance of test bars).
Shown by the reference to data in table 1 by nylon resin direct injection prepared by above embodiments of the present invention
The efficient enhanced flame-retarded heat-conducting shade function master batch of molding, after being applied to the molding of nylon direct injection, in component and proportion
In identical situation, tensile strength, notch impact strength and the flame retardant property of plastic products, hence it is evident that better than using twin-screw
Squeeze out the performance of injection moulded products again after machining.Using functional agglomerate of the invention, nylon will be not only greatly simplified
Resin modified procedure of processing improves processing efficiency, reduces energy consumption, also significantly enhances modified effect, realizes plastics system
The sustainable development theory of standby green processing.
Functional agglomerate direct injection prepared by 1 embodiment 1-6 of table forms nylon resin test bars and same materials formula
It is injection moulded the performance control of nylon resin test bars again through twin-screw extrusion machining
Table 1
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff completely may be used
Without departing from the scope of the technological thought of the present invention', to carry out various changes and amendments.It is all in spirit of the invention and
Within principle, any modification, equivalent substitution, improvement and etc. done be should all be included in the protection scope of the present invention.This item hair
Bright technical scope is not limited to the contents of the specification, it is necessary to its technical model is determined according to scope of the claims
It encloses.
Claims (10)
1. a kind of efficient enhanced flame-retarded heat-conducting shade function master batch of nylon resin direct injection molding, it is characterised in that: institute
It states functional agglomerate to be composed of two kinds of master batches of A and B, the mass percentage composition of the A master batch is as follows: glass fibre 50.0~
25.0~35.0wt.% of 60.0wt.%, Gao Liudong nylon resin, maleic anhydride are grafted from 5.0~10.0wt.% of aggressiveness, star Buddhist nun
6 3.0~8.0wt.% of resin of dragon, 0.1~0.3wt.% of antioxidant, the mass percentage composition of the B master batch are as follows: bromine system is fire-retardant
45.0~55.0wt.% of agent, inorganic fire-retarded 10.0~20.0wt.% of synergist, 10.0~20.0wt.% of thermal conducting agent, opacifier 2.0
~5.0wt.%, maleic anhydride grafted elastomeric from 5.0~10.0wt.% of aggressiveness, 5.0~8.0wt.% of star nylon 6 resin, point
0.5~1.0wt.% of powder, 0.5~1.0wt.% of lubricant.
2. a kind of nylon resin direct injection molding is multi-functional with efficient enhanced flame-retarded heat-conducting shading according to claim 1
Master batch, it is characterised in that: the glass fibre is the fixed length chopped strand that distribution of lengths is 3.0~5.0mm, the high flowing Buddhist nun
Imperial resin is nylon 6, nylon66 fiber, nylon 610, the nylon 1010 resin that melt flow index is greater than 47.0g/10min, the star
Shape nylon 6 resin is one or more of three arms, four arms, six arms and eight arm star nylon 6.
3. a kind of nylon resin direct injection molding is female with efficiently enhanced flame-retarded heat-conducting shade function according to claim 1
Grain, it is characterised in that: the maleic anhydride grafted elastomeric is the maleic acid being crosslinked by sodium, calcium, magnesium, barium or zinc ion from aggressiveness
Acid anhydride grafted ethene-octene-acrylic acid copolymer elasticity is from aggressiveness.
4. a kind of nylon resin direct injection molding is female with efficiently enhanced flame-retarded heat-conducting shade function according to claim 1
Grain, it is characterised in that: the antioxidant be 1,3,5- trimethyls -2,4,6- (3,5- di-t-butyl -4- hydroxyphenylmethyl) benzene and
Bis- (2,4-dicumylphenyl) pentaerythritol diphosphites are the compound of 1:1 composition in mass ratio.
5. a kind of nylon resin direct injection molding is female with efficiently enhanced flame-retarded heat-conducting shade function according to claim 1
Grain, it is characterised in that: the bromide fire retardant is that the bromide fire retardant is decabromodiphenylethane, brominated epoxy resin, bromination
Any one or a few in polystyrene and brominated polystyrene, preferably brominated Polystyrene;The inorganic fire-retarded synergistic
Agent is any one or two kinds in antimony oxide and zinc borate, and the inorganic fire-retarded synergist is antimony oxide and boric acid
Any one in zinc or two kinds, the thermal conducting agent are boron nitride, aluminium nitride, silicon carbide, the aluminum oxide, oxidation of powder shaped
One or more of nickel, the opacifier are one or more of titanium dioxide, zinc oxide, zinc sulphide and White Carbon black.
6. a kind of nylon resin direct injection molding is female with efficiently enhanced flame-retarded heat-conducting shade function according to claim 1
Grain, it is characterised in that: the dispersing agent is one or more of zinc stearate, aluminum foil stearate, magnesium stearate and lithium stearate;
The lubricant is ethylene-vinyl acetate co-polymer wax, ethylene-acrylic copolymer wax, E wax, OP wax and poly dimethyl silicon
One or more of oxygen alkane.
7. a kind of preparation nylon resin direct injection molding as described in any one of claim 1-6 enhanced fire-retardant is led with efficient
The method of hot shade function master batch, it is characterised in that: the preparation method of the A master batch the following steps are included:
(1) glass fibre, Gao Liudong nylon resin, star nylon 6 resin, maleic anhydride grafted elastomeric are weighed according to the ratio from poly-
Body and antioxidant, and by height flowing nylon resin, star nylon 6 resin, maleic anhydride grafted elastomeric from aggressiveness and antioxidant
It puts into super mixer premixing uniformly, and is squeezed by carrying out melt blending in major ingredient and auxiliary material hopper addition double screw extruder
It is prepared into composite melt out;
(2) mixture obtained in step (1) is measured into feeding double screw extruder from main feeder, short glass fiber is led to
Side feeder metering feeding double screw extruder is crossed, blending extrusion is carried out and is granulated, obtain the A master batch.
8. a kind of nylon resin direct injection molding is female with efficiently enhanced flame-retarded heat-conducting shade function according to claim 7
The preparation method of grain, it is characterised in that: the processing technology of the A master batch are as follows: the barrel of double screw extruder to each section of temperature of head
At 230~320 DEG C, screw speed is 250~300 revs/min for degree control.
9. a kind of preparation nylon resin direct injection molding as described in any one of claim 1-6 enhanced fire-retardant is led with efficient
The method of hot shade function master batch, it is characterised in that: the preparation method of the B master batch the following steps are included:
(1) bromide fire retardant, inorganic fire-retarded synergist, thermal conducting agent, opacifier, star nylon 6 resin, maleic acid are weighed according to the ratio
Acid anhydride grafted elastomeric is put into from aggressiveness, dispersing agent and lubricant and is transferred to mixing in super mixer after mixing
Hot milling is carried out in machine, obtains bulk blend;
(2) the bulk blend obtained in step (1) is fed into single screw extrusion machine by taper feeder, is squeezed out simultaneously through melting
It is granulated, obtains the B master batch.
10. the efficient enhanced flame-retarded heat-conducting shade function of a kind of nylon resin direct injection molding according to claim 9
The preparation method of master batch, it is characterised in that: the processing technology of the B master batch are as follows: the melting temperature of mixer is 120~135 DEG C,
Mixing time is 15~20 minutes;The screw speed of single screw extrusion machine be 150~200 revs/min, barrel temperature be 160~
165℃。
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CN110591243A (en) * | 2019-10-09 | 2019-12-20 | 江苏万纳普新材料科技有限公司 | Special flame-retardant synergistic functional master batch for nylon resin modification and preparation method thereof |
CN111748865A (en) * | 2019-12-31 | 2020-10-09 | 泉州铮蓥化纤有限公司 | Nylon monofilament with folding-resistant and wear-resistant composite functions and preparation method thereof |
CN112208167A (en) * | 2020-10-20 | 2021-01-12 | 安徽双津实业有限公司 | Aluminum-plastic film for lithium battery packaging |
US20230072738A1 (en) * | 2021-09-09 | 2023-03-09 | Seung Suk CHO | Method of manufacturing antibacterial mobile phone case using tpu antibacterial masterbatch |
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CN111748865B (en) * | 2019-12-31 | 2022-12-09 | 泉州铮蓥化纤有限公司 | Nylon monofilament with folding-resistant and wear-resistant composite functions and preparation method thereof |
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US20230072738A1 (en) * | 2021-09-09 | 2023-03-09 | Seung Suk CHO | Method of manufacturing antibacterial mobile phone case using tpu antibacterial masterbatch |
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