Hot runner heating device for injection molding of mold
Technical Field
The invention relates to the technical field of auxiliary structures of molds, in particular to a hot runner heating device for mold injection.
Background
Hot runner heaters generate heat by generating eddy currents in an alternating magnetic field using metal, and are generally used for heat treatment of metals and the like. The principle is that when thicker metal is in an alternating magnetic field, current can be generated due to electromagnetic induction, and after the thicker metal generates the current, the current can form a spiral flowing route in the metal, so that the heat generated by the current flowing is absorbed by the metal, the metal can be quickly heated, the device is energy-saving equipment for preheating fuel oil or secondarily heating fuel oil and constant-temperature heating of a plastic melting runner, is arranged in front of combustion equipment, realizes the heating of the fuel oil before combustion, reduces the viscosity of the fuel oil at high temperature, promotes full atomization and combustion and the like, and finally achieves the purpose of saving energy, and is widely applied to the occasions of preheating or secondarily heating the fuel oil such as heavy oil, asphalt and the like and rubber and plastic manufacturing industry, a heating element is an important component of a hot runner system, and the heating precision and the service life of the heating element have great influence on the control of an injection molding process and the working stability of the system, after the electric heating tube is contracted, the steel tube becomes hard and needs to be deformed better.
The inventor of this application discovers, and current hot runner heater adopts the mode of fixed heating mostly, accomplishes hardly to let the hot runner be heated everywhere evenly, and especially hot runner head in case the unevenness of being heated forms the wire drawing phenomenon in one end very easily, and traditional heater generally all distributes at whole hot runner moreover, extravagant electric power very much.
Disclosure of Invention
The invention aims to provide a hot runner heating device for mold injection, which aims to solve the problems of uneven heating and bracket use cost caused by excessive fixed heating positions and overall distribution of a traditional hot runner heater.
The invention is realized by the following steps:
a hot runner heating device for mould injection comprises a hot runner pipe sleeve and a hot runner hot nozzle head, wherein the hot runner pipe sleeve comprises a sleeve and a sliding heating device, the sliding heating device is arranged on the outer side surface of the sleeve and is in sliding connection with the sleeve, the sliding heating device comprises a connecting fixing frame, a sliding strip and a first heating device, the fixing frame is arranged on the outer side surface of the sleeve and is fixedly connected with the sleeve, the sliding strip is arranged on the outer side of the sleeve and is fixedly connected with the sleeve, the first heating device is arranged in the sleeve and is in sliding connection with the sleeve, the hot runner hot nozzle head is arranged at the head part of the hot runner pipe sleeve and is fixedly connected with the hot runner pipe sleeve, the hot runner hot nozzle head comprises a sleeve head and a rotating heating device, and the rotating heating device is arranged on the outer side surface of the sleeve head, and the rotary heating device is rotationally connected with the sleeve head.
Further, be provided with the spout on the sleeve pipe lateral surface, the spout is for running through the groove, and spout upper end and lower extreme all seal, and the nimble slip of the heating device that slides of being convenient for is used.
Furthermore, the fixing frame is arranged in a circular ring shape, the number of the fixing frames is two, one end of each fixing frame is symmetrically fixed at two ends of the sliding strip, and the other end of each fixing frame is connected with the sleeve in a sliding mode, so that the sliding heating device is convenient to position and is stable in the working process.
Furthermore, be provided with dovetail groove and electric actuator on the slide bar, the dovetail groove is seted up in the inside of slide bar, electric actuator fixed mounting is on the outside surface in dovetail groove, and the position was confirmed when the heating device that is convenient for slide slided.
Furthermore, first heating device includes trapezoidal slide and spiral heater, trapezoidal slide one end and spiral heater fixed connection, another section and sliding strip sliding connection, are convenient for control sliding heating device's slip use.
Furthermore, the rotary heating device comprises a heating pipe and a rotary sleeve, the heating pipe is embedded into the rotary sleeve, and the heating pipe is fixedly connected with the rotary sleeve, so that the rotary heating is facilitated to ensure that all parts of the heat flow passage opening are uniformly heated.
Furthermore, a heat conduction layer is arranged on the inner side of the rotating sleeve and is arranged between the rotating sleeve and the heating pipe, and the heat conduction layer is fixedly connected with the rotating sleeve, so that the heating device can be conveniently rotated to work smoothly.
Compared with the prior art, the invention has the beneficial effects that: the invention has the characteristics of reasonable design and simple operation, and provides the hot runner heating device for the mold injection.
(1) The invention effectively realizes the purpose of heating a large area by continuously reciprocating through less heaters by the structural design of the hot runner pipe sleeve, not only can ensure uniform heating, but also can realize the effect of saving use cost and ensure the practicability of the device.
(2) The invention effectively ensures the constant temperature at the internal liquid outlet and prevents the condensation of the hot sprue through the structural arrangement of the hot runner hot nozzle head, the hot runner hot nozzle head is arranged to ensure that the problems of subsequent work caused by uneven income or cooling when the internal liquid of the hot nozzle comes out, the liquid heated in the hot runner pipe sleeve can enter the sleeve head, then the heating device is rotated to ensure the uniform heating, the heating effect can be realized by the heat conduction layer through the temperature in the heating pipe, and the temperature of the internal liquid is ensured by continuous rotation.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a perspective view of the device of the present invention;
FIG. 2 is a front view of the device of FIG. 1;
FIG. 3 is a schematic view of the hot runner shroud of FIG. 1;
FIG. 4 is a front view of the device of FIG. 3;
FIG. 5 is a schematic structural view of the bushing shown in FIG. 4;
fig. 6 is a schematic view of the hot runner nozzle tip shown in fig. 1.
In the figure: 1. a hot runner pipe sleeve; 11. a sleeve; 111. a chute; 12. a sliding heating device; 121. connecting the fixed frame; 122. a slide bar; 123. a first heating device; 124. a trapezoidal groove; 125. an electric device; 126. a trapezoidal sliding plate; 127. a spiral heater; 2. a hot runner hot tip; 21. sleeving heads; 22. rotating the heating device; 221. heating a tube; 222. rotating the sleeve; 223. a thermally conductive layer.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Referring to fig. 1, 2, 3, 4, 5 and 6, a hot runner heating device for mold injection, which is improved by the structure of the existing hot runner heating device for mold injection, changes the traditional fixed heating mode, can effectively realize the electric quantity saving and uniform heating, ensures the stable heating of the hot nozzle temperature of the hot runner, and prevents various problems caused by cooling, the hot runner heating device for mold injection comprises a hot runner pipe sleeve 1 and a hot nozzle head 2 of the hot runner, the structural design of the hot runner pipe sleeve 1 is that a small number of heaters continuously reciprocate to heat a large area, not only can ensure the uniform heating, but also can realize the effect of saving the use cost, and ensures the practicability of the device, the hot runner pipe sleeve 1 comprises a pipe sleeve 11 and a sliding heating device 12, and a chute 111 is arranged on the outer side surface of the pipe sleeve 11, the sliding groove 111 is a through groove, the upper end and the lower end of the sliding groove 111 are both closed, the sleeve 11 is structurally arranged to be used in cooperation with the heating device 12, the sliding groove 111 is arranged to facilitate the sliding of the heating device 12, the sliding heating device 12 is arranged on the outer side surface of the sleeve 11, the sliding heating device 12 is in sliding connection with the sleeve 11, the sliding heating device 12 slides with the sleeve 11 to achieve the uniform heating effect, the sliding heating device 12 comprises a connecting fixing frame 121, a sliding strip 122 and a first heating device 123, the fixing frame 121 is arranged on the outer side surface of the sleeve 11, the fixing frame 121 is fixedly connected with the sleeve 11, the fixing frame 121 is annular, the number of the fixing frames 121 is two, one end of each fixing frame is symmetrically fixed at two ends of the sliding strip 122, the other end of each fixing frame is in sliding connection with the sleeve 11, and the fixing frame 121 is, the sliding bar 122 is arranged on the outer side of the sleeve 11, the sliding bar 122 is fixedly connected with the sleeve 11, the sliding bar 122 is provided with a trapezoidal groove 124 and an electric device 125, the trapezoidal groove 124 is arranged in the sliding bar 122, the electric device 125 is fixedly arranged on the outer side surface of the trapezoidal groove 124, the sliding bar 122 is driven by the electric device 125 to realize the reciprocating motion of the first heating device 123, the effect of stabilizing the sliding route is achieved by the matching connection of the trapezoidal groove 124 and the sliding bar 122, the first heating device 123 is arranged in the sleeve 11, the first heating device 123 is in sliding connection with the sleeve 11, the first heating device 123 comprises a trapezoidal sliding plate 126 and a spiral heater 127, one end of the trapezoidal sliding plate 126 is fixedly connected with the spiral heater 127, the other section is in sliding connection with the sliding bar 122, the first heating device 123 is arranged to supply heat to a large area by using fewer heaters, the spiral heater 127 is arranged in the sleeve 11 to slide to achieve the purpose, the hot runner hot nozzle 2 is arranged at the head of the hot runner sleeve 1, the hot runner hot nozzle 2 is fixedly connected with the hot runner sleeve 1, the hot runner hot nozzle 2 is arranged to ensure that the liquid in the hot nozzle does not cause problems in subsequent work due to uneven income or cooling when the liquid comes out, the hot runner hot nozzle 2 comprises a sleeve head 21 and a rotary heating device 22, the liquid heated in the hot runner sleeve 1 enters the sleeve head 21 and is uniformly heated by rotating the heating device 22, the rotary heating device 22 is arranged on the outer side surface of the sleeve head 21, the rotary heating device 22 is rotatably connected with the sleeve head 21, the rotary heating device 22 comprises a heating pipe 221 and a rotary sleeve 222, heating pipe 221 is embedded in rotating sleeve 222, and heating pipe 221 and rotating sleeve 222 are fixedly connected, and heating pipe 221 and rotating sleeve 222 can rotate together when working, and rotating sleeve 222 is inboard to be provided with heat-conducting layer 223, and heat-conducting layer 223 sets up between rotating sleeve 222 and heating pipe 221, and heat-conducting layer 223 and rotating sleeve 222 fixed connection, and the inside temperature of heating pipe 221 can realize the effect of heating through heat-conducting layer 223, and the temperature of inside liquid is guaranteed to the incessant rotation. The device obtained by the above design can basically satisfy the use of the hot runner heating device for mold injection, but the designer has further improved the device in order to further improve the function thereof.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.