CN109500906B - Automatic punching equipment - Google Patents
Automatic punching equipment Download PDFInfo
- Publication number
- CN109500906B CN109500906B CN201811631459.6A CN201811631459A CN109500906B CN 109500906 B CN109500906 B CN 109500906B CN 201811631459 A CN201811631459 A CN 201811631459A CN 109500906 B CN109500906 B CN 109500906B
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- Prior art keywords
- blanking
- punching
- die
- plate
- driving
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- 238000004080 punching Methods 0.000 title claims abstract description 102
- 230000007246 mechanism Effects 0.000 claims abstract description 110
- 238000005520 cutting process Methods 0.000 claims abstract description 36
- 239000002699 waste material Substances 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 28
- 230000000903 blocking effect Effects 0.000 claims description 26
- 238000007599 discharging Methods 0.000 claims description 22
- 239000000523 sample Substances 0.000 claims description 15
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000004744 fabric Substances 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 8
- 230000009471 action Effects 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000004064 recycling Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1818—Means for removing cut-out material or waste by pushing out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
- B26F1/14—Punching tools; Punching dies
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention discloses automatic punching equipment, which comprises a machine base, and a placing and feeding device, a punching device, a blanking device and a die conveying device which are arranged on the machine base, wherein the placing and feeding device is used for conveying a material to be punched to the lower part of the punching device and comprises a sliding rail, a sliding table matched with the sliding rail and a first driving mechanism for driving the sliding table to move along the sliding rail; the die cutting device comprises a main body driving mechanism for driving the die conveying device to move up and down to perform die cutting; the die conveying device comprises a guide rail, a punching die slidingly arranged on the guide rail and a second driving mechanism for driving the punching die to move along the guide rail. The automatic punching equipment disclosed by the invention has the advantages that the structural design is reasonable, the punching mode and the waste removal mode after punching are changed, the waste is removed after punching and the blanking is convenient, and the small-sized cutter is adopted and reasonably arranged, so that the small hole punching can be carried out on materials containing cloth, and the production efficiency is high.
Description
Technical Field
The invention belongs to the technical field of textile and clothing equipment, and particularly relates to automatic punching equipment.
Background
In bra undergarment production, punching operation is often needed on the mold cup, but the existing equipment mainly aims at the cup without cloth, and the mold cup of the cloth-sticking cup cannot realize the punching operation at present. On the other hand, the existing dies for punching have larger sizes and are not suitable for punching small holes, especially holes with the size of less than 3 mm.
Disclosure of Invention
In view of the above, in order to overcome the defects of the prior art, the invention aims to provide automatic punching equipment capable of punching a cloth sticking mold cup, and the automatic punching equipment can realize small hole punching and is convenient to blanking.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the automatic punching equipment comprises a machine base, and a placing and feeding device, a punching device, a blanking device and a die conveying device which are arranged on the machine base, wherein the placing and feeding device is used for conveying a material to be punched to the lower part of the punching device and comprises a sliding rail, a sliding table matched with the sliding rail and a first driving mechanism for driving the sliding table to move along the sliding rail; the die cutting device comprises a main body driving mechanism for driving the die conveying device to move up and down to perform die cutting; the die conveying device comprises a guide rail, a punching die slidingly arranged on the guide rail and a second driving mechanism for driving the punching die to move along the guide rail. Through setting up material feeding unit and unloader and mould conveyer put, realize full-automatic die-cut and unloading, reduced workman's intensity of labour.
Preferably, the first driving mechanism comprises a screw rod and a driving motor for driving the screw rod to rotate, and the sliding table is rotationally connected to the screw rod. The driving motor drives the screw rod to rotate, and then drives the sliding table to move along the sliding rail.
Preferably, the placing and feeding device further comprises a front fixing mechanism and a rear fixing mechanism for fixing the materials to be punched, wherein the front fixing mechanism comprises an auxiliary sliding rail arranged on the sliding table, a sliding wall matched with the auxiliary sliding rail, an auxiliary driving part for driving the sliding wall to move and a fixing block arranged on the sliding wall. The rear fixing mechanism is fixedly arranged and cannot move. The front fixing mechanism and the sliding table can move relatively by arranging the auxiliary sliding rail, the sliding wall, the auxiliary driving part and the like on the sliding table so as to fix the materials to be punched in different sizes. The fixed block can be connected on the sliding wall through the vertical rod and the cross rod so as to realize the fine adjustment of the fixed block, and the fixed block can be rotationally connected on the cross rod so as to conveniently place the material to be punched and take away the punched product through the punching die. The slipway is also provided with a discharging platform for placing materials to be punched.
In other embodiments, left and right fixing mechanisms are further provided on the slipway to assist in fixing the die cutting of some dual-mode or shaped die cups. The left and right securing mechanisms are similar in structure to the rear securing mechanism or the front securing mechanism.
Preferably, the discharging device comprises a left discharging mechanism and a right discharging mechanism, wherein the left discharging mechanism and the right discharging mechanism comprise a discharging template and a discharging cylinder for driving the discharging template to move. The blanking cylinder drives the blanking template to move downwards, so that the blanking action is executed.
More preferably, the left blanking mechanism and the right blanking mechanism are respectively positioned at the left side and the right side of the punching device, two sets of punching dies are arranged on the guide rail, and the distance between the two sets of punching dies is equal to the distance between the left blanking mechanism or the right blanking mechanism and the punching device. The die conveying device comprises a moving plate, the moving plate is provided with two openings corresponding to the left blanking mechanism and the right blanking mechanism, the guide rail is arranged on the moving plate, the blanking mechanisms are respectively arranged on two sides of the die cutting device, and two die cutting dies are arranged on the guide rail in a sliding manner, so that when one die cutting die is used for punching, the other die cutting die is used for blanking. When the die cutting device drives the die conveying device to move up or down, the second driving mechanism drives the die cutting die to move between the blanking mechanism and the die cutting main body driving mechanism, and when the die cutting die corresponds to the main body driving mechanism and the other die cutting die corresponds to the blanking mechanism, die cutting operation or blanking operation is carried out.
More preferably, the punching die sequentially comprises a connecting plate, a mounting plate for mounting a cutter and a blanking plate, wherein a plurality of mounting holes are formed in the mounting plate, the cutter is arranged in the mounting holes, a through hole for the cutter to pass through is formed in the blanking plate, a blocking hole penetrating along the thickness direction of the connecting plate is formed in the connecting plate, a blocking part is arranged at the lower end of the blocking hole, a connecting column is arranged in the blocking hole, the lower end of the connecting column is fixedly connected with the blanking plate, a baffle is arranged at the top end of the connecting column, the cross section size of the baffle is larger than that of the bottom end of the blocking hole, an elastic piece is sleeved outside the connecting column, the cross section size of the elastic piece is smaller than that of the baffle, the upper end of the elastic piece acts on the baffle of the connecting column, and the lower end of the elastic piece acts on the blocking part. The step holes, the mounting holes and the through holes are in one-to-one correspondence with the cutters, and the size of the through holes is larger than that of the cutters. Because the effect of the blocking part that blocks the hole lower extreme, the spliced pole can't drop from the bottom that blocks the hole, and through setting up the elastic component for the flitch remains the trend of laminating with the mounting panel all the time, only when pushing down the spliced pole, the flitch just can separate with the mounting panel.
Further preferably, the lower part of the connecting plate is provided with a step hole corresponding to the cutter for accommodating the tail part of the cutter, and the step hole penetrates through the connecting plate along the thickness direction of the connecting plate. The cutter is hollow, has the cavity that holds the waste material, makes things convenient for follow-up rejection with the waste material. The step hole is used for positioning the cutter on one hand and propping against the cutter on the other hand, so that the cutter is prevented from moving, equipment is damaged or poor punching is caused.
Still preferably, a push rod acting on the top of the baffle plate and pushing down the connecting column and a blanking probe for pushing out the waste in the cutter downwards are arranged on the blanking template. The ejector rod has the function of pushing down the connecting column after punching, driving the blanking plate to move downwards, and separating the punched product from the punching die. The blanking probe is used for being inserted into the stepped hole on the connecting plate and extending into the cutter to eject the waste in the cutter.
It is also preferable that the length of the probe is longer than the length of the blanking probe, that is, the product is ejected after ejecting the waste in the cutter.
Still preferably, when the ejector rod does not contact the connecting column, the blanking plate is tightly attached to the mounting plate; when the ejector rod pushes down the connecting column, the blanking plate is separated from the mounting plate.
Due to the adoption of the technical scheme, compared with the prior art, the invention has the following advantages: the automatic punching equipment disclosed by the invention has the advantages that the structural design is reasonable, the punching mode and the waste removal mode after punching are changed, the material of the sticking cloth can be punched, the good effect is achieved, the waste and the blanking are convenient after punching, the small-sized cutter is adopted and is reasonably arranged, the small-hole punching can be carried out on the material stuck with the cloth, the production efficiency is high, and the product quality is good.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a perspective view of an automatic die cutting apparatus according to a preferred embodiment of the present invention;
FIG. 2 is a perspective view of a placement feed device in an automatic die cutting apparatus according to a preferred embodiment of the present invention;
FIG. 3 is a perspective view of a die transfer device in an automatic die cutting apparatus according to a preferred embodiment of the present invention;
FIG. 4 is a front view of a die transfer apparatus in an automatic punching apparatus according to a preferred embodiment of the present invention;
fig. 5 is a perspective view of a blanking device in an automatic die cutting apparatus according to a preferred embodiment of the present invention;
FIG. 6 is a lamination view of a punching die of a preferred embodiment of the present invention;
FIG. 7 is a perspective view of the blanking plate attached to the mounting plate in the punching die in accordance with the preferred embodiment of the present invention;
FIG. 8 is a perspective view of the blanking plate separated from the mounting plate in the punching die of the preferred embodiment of the present invention;
FIG. 9 is a perspective view of a web in a punching die according to a preferred embodiment of the present invention;
FIG. 10 is a perspective view of a mounting plate in a cutting die of a preferred embodiment of the present invention;
FIG. 11 is a perspective view of a blanking plate in a punching die in accordance with a preferred embodiment of the present invention;
FIG. 12 is a cross-sectional view of a cutting die of a preferred embodiment of the present invention;
wherein: the waste material collecting and recycling machine comprises a machine base-1, a feeding device-2, a sliding rail-21, a sliding table-22, a screw rod-23, a driving motor-24, a rear fixing mechanism-25, a front fixing mechanism-26, an auxiliary sliding rail-261, a sliding wall-262, an auxiliary driving part-263, a fixing block-264, a left fixing mechanism-27, a right fixing mechanism-28, a discharging platform-29, a punching device-3, a main body driving mechanism-31, a discharging device-4, a left discharging mechanism-41, a right discharging mechanism-42, a discharging template-43, a discharging cylinder-44, a push rod-45, a discharging probe-46, a guide post-47, a guide member-48, a fixing plate-49, a die conveying device-5, a guide rail-51, a second driving mechanism-52, a moving plate-53, an opening-54, a die-6, a connecting plate-601, a step hole-602, a blocking hole-603, a blocking part-604, a mounting plate-605, a mounting hole-606, a discharging plate-31, a through hole-608, a cutter-609, a connecting column-610, a baffle plate-611, a left elastic member-612, a left elastic member-71, a right panel-71, a waste material collecting box and a waste material collecting and recycling machine.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and the claims of the present invention and the above figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate such that the embodiments of the invention described herein may be implemented in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, apparatus, article, or device that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed or inherent to such process, method, article, or device.
Referring to fig. 1 to 12, an automatic punching apparatus of the present embodiment includes a frame 1, and a placement feeder 2, a punching device 3, a blanking device 4, a die transfer device 5, and an operation panel 8 disposed on the frame 1. The specific structure of each device is as follows:
as shown in fig. 1-2, the placing and feeding device 2 is used for conveying a material 9 to be punched to the lower part of the punching device 3, and comprises a sliding rail 21, a sliding table 22 matched with the sliding rail 21, a discharging platform 29 arranged on the sliding table 22 and used for placing the material 9 to be punched, a first driving mechanism for driving the sliding table 22 to move along the sliding rail 21, a front fixing mechanism 26 and a rear fixing mechanism 25 for fixing the material 9 to be punched, and a left fixing mechanism 27 and a right fixing mechanism 28 which have auxiliary fixing functions.
The first driving mechanism comprises a screw rod 23 and a driving motor 24 for driving the screw rod 23 to rotate, and the sliding table 22 is rotationally connected to the screw rod 23. The driving motor 24 drives the screw rod 23 to rotate, and then drives the sliding table 22 to move along the sliding rail 21, so that the material 9 to be punched on the discharging platform 29 is conveyed to the lower part of the punching device 3, and the discharging platform 29 is withdrawn from the lower part of the punching device 3.
The left and right fixing mechanisms 27 and 28 are similar in structure to the rear fixing mechanism 25 or the front fixing mechanism 26, but are fixed to the slide table 22. These securing mechanisms are provided on the slide 22 to assist in securing the die cutting of some dual or contoured die cups.
As shown in fig. 2, the front fixing mechanism 26 in the present embodiment includes an auxiliary slide rail 261 provided on the slide table 22, a slide wall 262 mated with the auxiliary slide rail 261, an auxiliary driving member 263 that drives the slide wall 262 to move, and a fixing block 264 provided on the slide wall 262. The rear fixing mechanism 25 is fixedly arranged and cannot move. The front fixing mechanism 26 and the sliding table 22 can be relatively moved by arranging the auxiliary sliding rail 261, the sliding wall 262, the auxiliary driving component and the like on the sliding table 22 so as to fix materials 9 to be punched with different sizes. The fixed block 264 in this embodiment can be connected on the sliding wall 262 through the upright rod and the cross rod to realize fine adjustment of the fixed block 264, and the fixed block 264 can be rotatably connected on the cross rod to facilitate placement of the material 9 to be punched and taking away of the punched product by the punching die. The auxiliary drive member may be a pneumatic cylinder or a hydraulic cylinder.
The punching device 3 includes a main body driving mechanism 31 for driving the die conveying device 5 to move up and down to perform punching, and the main body driving mechanism 31 in this embodiment is a gas-liquid reinforced cylinder for power output of punching.
As shown in fig. 1 and 3 to 4, the die transfer device 5 includes a guide rail 51, a punching die slidably provided on the guide rail 51, and a second driving mechanism 52 driving the punching die to move along the guide rail 51. The second driving mechanism 52 in this embodiment is an air cylinder or a hydraulic cylinder, and two sets of punching dies are disposed on the guide rail 51, and the second driving mechanism 52 drives the two sets of punching dies to move simultaneously.
As shown in fig. 1 and 5, the blanking device 4 includes a left blanking mechanism 41 and a right blanking mechanism 42, the left blanking mechanism 41 and the right blanking mechanism 42 include a fixing plate 49, a blanking die plate 43, and a blanking cylinder 44 driving the blanking die plate 43 to move, a guide member 48 is arranged on the fixing plate 49, a guide pillar 47 matched with the guide member 48 is arranged between the fixing plate 49 and the blanking die plate 43, and the movement of the blanking die plate 43 is more stable by arranging the guide member 48 and the guide pillar 47. The blanking die plate 43 is provided with a push rod 45 for pushing out the punched product downwards and a blanking probe 46 for pushing out the punched waste downwards. The blanking cylinder 44 drives the blanking die plate 43 to move downwards, so that the blanking action is performed. In this embodiment, a left waste collection box 71 and a right waste collection box 72 are further disposed below the base 1 corresponding to the left blanking mechanism 41 and the right blanking mechanism 42, respectively.
As shown in fig. 1, the left blanking mechanism 41 and the right blanking mechanism 42 are respectively positioned at the left side and the right side of the punching device 3, two sets of punching dies are arranged on the guide rail 51, and the distance between the two sets of punching dies is equal to the distance between the left blanking mechanism 41 or the right blanking mechanism 42 and the punching device 3. The die conveying device 5 comprises a moving plate 53, two openings 54 are formed in the moving plate 53 corresponding to the left blanking mechanism 41 and the right blanking mechanism 42, the guide rail 51 is arranged on the moving plate 53, blanking mechanisms are respectively arranged on two sides of the die cutting device 3, and two die cutting dies are slidably arranged on the guide rail 51, so that when one die cutting die is used for die cutting, the other die cutting die can be used for blanking, and production efficiency is improved. When the die cutting device 3 drives the die conveying device 5 to move upwards, the second driving mechanism 52 drives the die cutting die to move between the blanking mechanism and the die-cut main body driving mechanism 31, and when the die cutting die corresponds to the main body driving mechanism 31 and the other die cutting die corresponds to the blanking mechanism, the die cutting operation or the blanking operation is performed.
Through setting up and putting material feeding unit 2 and unloader 4 and mould conveyer 5, realize full-automatic die-cut and unloading, reduced workman's intensity of labour.
As shown in fig. 6-12, a punching die 6 of this embodiment sequentially includes a connection plate 601, a mounting plate 605 for mounting a cutter 609, and a blanking plate 607, wherein a plurality of mounting holes 606 are formed in the mounting plate 605, the cutter 609 is disposed in the mounting hole 606, a through hole 608 through which the cutter 609 passes is formed in the blanking plate 607, a blocking hole 603 penetrating in the thickness direction of the connection plate 601 is formed in the connection plate 601, a blocking portion 604 is disposed at the lower end of the blocking hole 603, a connection column 610 is disposed in the blocking hole 603, the lower end of the connection column 610 is fixedly connected with the blanking plate 607, a baffle 611 is disposed at the top end of the connection column 610, and the cross-sectional dimension of the baffle 611 is larger than the cross-sectional dimension of the bottom end of the blocking hole 603, namely, the connection column 610 cannot fall from the bottom end of the blocking hole 603 due to the action of the blocking portion 604 at the lower end of the blocking hole 603, as shown in fig. 12.
In this embodiment, two connection posts 610 are symmetrically installed on the blanking plate 607, as shown in fig. 11-12. The elastic member 612 in the present embodiment is a spring, and other forms of elastic members 612 that can achieve the same function may be used in other embodiments.
As shown in fig. 11-12, the outer side of the connection post 610 is sleeved with an elastic member 612, the cross-sectional size of the elastic member 612 is smaller than that of the baffle 611, the upper end of the elastic member 612 acts on the baffle 611 of the connection post 610, and the lower end of the elastic member 612 acts on the blocking portion 604. By providing the elastic members 612, the blanking plate 607 always maintains a tendency to adhere to the mounting plate 605, and the blanking plate 607 is separated from the mounting plate 605 only when the connecting column 610 is pushed down.
The cutter 609 in this embodiment is hollow and has a cavity for accommodating the waste, so that on one hand, a hole with a smaller size can be punched, and on the other hand, the subsequent removal of the waste is facilitated. The blanking plate 607 is movably connected to the mounting plate 605 through the connecting column 610, so that the subsequent blanking is convenient to take down the product. The mounting plate 605 is used for mounting the cutter 609, is relatively soft in material, and the connecting plate 601 is used for positioning the cutter 609, and is relatively hard in material. Through such a structure and the hollow cutter 609 adopted, the punching die 6 can punch the sticking cloth material, and can punch holes with smaller size, and the subsequent reject and the product removal are convenient.
As shown in fig. 9-10, in this embodiment, the length of the cutter 609 is greater than the thickness of the mounting plate 605, a step hole 602 for accommodating the tail of the cutter 609 is formed at the lower portion of the connecting plate 601 corresponding to the cutter 609, the step hole 602 penetrates along the thickness direction of the connecting plate 601, and the cutter 609 is hollow, so that the waste in the cutter 609 can be removed conveniently. The stepped hole 602 serves to position the cutter 609 on the one hand, and also to abut against the tail of the cutter 609 on the other hand, so as to prevent the cutter 609 from moving, damaging equipment or causing poor punching.
The ejector rod 45 corresponds to the blocking hole 603, and the blanking probe 46, the step hole 602 on the connecting plate 601, the mounting hole 606 on the mounting plate 605, and the through hole 608 on the blanking plate 607 correspond to the position of the cutter 609 one by one. The size of the blanking probe 46 is smaller than that of the step hole 602 so as to facilitate the blanking probe 46 to move downwards to eject waste, the size of the ejector rod 45 is smaller than that of the blocking hole 603 so as to facilitate the ejector rod 45 to move downwards to eject the connecting column, and the size of the through hole 608 is larger than that of the cutter 609, so that the cutter 609 cannot be touched to be damaged in the moving process of the blanking plate 607.
The blanking probe 46 is used to eject the waste material in the cutter 609 from the cavity inserted into the cutter 609 from the stepped bore 602 in the web 601. The ejector rod 45 moves down to contact the top of the baffle 611 to push the connecting column 610 downward after punching, so as to drive the blanking plate 607 to move downward, and the punched product is separated from the punching die 6. When the punching or punching is not performed, the ejector rod 45 does not contact the connecting column 610, and the blanking plate 607 is tightly attached to the mounting plate 605 under the action of the elastic piece 612; when blanking is needed, the ejector rod 45 presses down the connecting column 610, the blanking plate 607 is separated from the mounting plate 605, and the ejector rod 45 is matched with the connecting column 610 to drive the blanking plate 607 to move so as to eject the punched product out of the punching die 6. In this embodiment, the length of the blanking probe 46 is greater than the length of the ejector rod 45, i.e. the waste material in the cutter 609 is ejected and then the product is ejected.
The working procedure of the full-automatic punching apparatus of this embodiment is briefly described below:
in the initial state of the apparatus, one die-cut die is located below the main body driving mechanism 31, and the other die-cut die is located below the left blanking mechanism 41 or the right blanking mechanism 42, and this embodiment is exemplified below the right blanking mechanism 42, as shown in fig. 1. When the punching die 6 is in the initial state, as shown in fig. 7, the blanking plate 607 is closely attached to the mounting plate 605, and the cutter 609 is protruded below the blanking plate 607.
Firstly, the material 9 to be punched is placed on a discharging platform 29, the material is fixed by a front fixing mechanism 26 and a rear fixing mechanism 25, a left fixing mechanism 27 and a right fixing mechanism 28 can be adopted for fixing when necessary, a driving motor 24 drives a screw rod 23 to rotate, a sliding table 22 moves towards a main body driving mechanism 31 along a sliding rail 21, when the material 9 to be punched moves below the main body driving mechanism 31, the main body driving mechanism 31 acts to drive a die conveying device 5 to move downwards, a punching die 6 is driven to move downwards, and a cutter 609 can contact the material 9 to be punched and punch.
After punching, the lower end of the main body driving mechanism 31 moves upwards to drive the die conveying device 5 to move upwards, and in the process of moving the die conveying device 5 upwards, the second driving mechanism 52 drives the two sets of punching dies to move leftwards simultaneously. In the process, waste remains in the cavity of the cutter 609 and product remains below the blanking plate 607. At this time, the state of the punching die is still as shown in fig. 7, that is, the blanking plate 607 is still in close contact with the mounting plate 605. Meanwhile, the motor in the feeding device 2 is driven in a reverse direction to drive the screw rod 23 to rotate in a reverse direction, and the sliding table 22 is withdrawn below the main body driving mechanism 31.
When the left punching die moves below the left blanking mechanism 41 and the right die moves below the main body driving mechanism 31, the left blanking mechanism 41 starts to perform blanking operation, that is, the lower part of the blanking cylinder 44 moves downwards to drive the blanking die plate 43 to move downwards, the blanking probe 46 and the ejector rod 45 move downwards, and the blanking probe 46 enters the stepped hole 602 first and ejects the waste in the cavity of the cutter 609, and the waste falls into the left waste collection box 71 below the left blanking mechanism 41 to finish the action of removing the waste. Then, the ejector rod 45 touches the baffle 611 at the top of the connecting column 610 and continuously presses the connecting column 610 downwards to drive the blanking plate 607 to move downwards, the punched product is ejected out, and the blanking action is completed, as shown in fig. 12.
After the product is ejected, the ejector rod 45 moves upwards, the connecting column 610 gradually moves upwards under the action of the elastic element 612 and returns to the initial state, and the blanking plate 607 also gradually moves upwards to be attached to the mounting plate 605.
The left blanking mechanism 41 performs blanking, and at the same time, the placement feeder 2 relocates the material 9 to be die-cut and conveys it to the lower side of the main body driving mechanism 31, and thereafter, performs the die-cutting operation again. After the punching is completed, the cylinder drives the two sets of punching dies to move rightward, the right punching die moves to the lower side of the right blanking mechanism 42, and the left punching die moves to the lower side of the main body driving mechanism 31. And the rear blanking mechanism performs blanking operation. After the blanking of the right blanking mechanism 42 is finished, one blanking cycle is finished, including twice blanking and twice blanking, so that two products are obtained. If the production is to be continued, the circulation is continued according to the steps.
In the automatic punching apparatus of this embodiment, when the die transfer device 5 moves up, the two sets of dies continuously and circularly move among the left blanking mechanism 41, the main body driving mechanism 31 and the right blanking mechanism 42, so that the production efficiency is improved.
The automatic punching equipment disclosed by the invention has the advantages that the structural design is reasonable, the punching mode and the waste removal mode after punching are changed, the material of the sticking cloth can be punched, the good effect is achieved, the waste and the blanking are convenient after punching, the small-sized cutter is adopted and is reasonably arranged, the small-hole punching can be carried out on the material stuck with the cloth, the production efficiency is high, and the product quality is good.
The above embodiments are provided to illustrate the technical concept and features of the present invention and are intended to enable those skilled in the art to understand the content of the present invention and implement the same, and are not intended to limit the scope of the present invention. All equivalent changes or modifications made in accordance with the spirit of the present invention should be construed to be included in the scope of the present invention.
Claims (6)
1. An automatic punching device is characterized by comprising a machine seat, a placing and feeding device, a punching device, a discharging device and a die conveying device which are arranged on the machine seat,
the placing and feeding device comprises a sliding rail, a sliding table matched with the sliding rail and a first driving mechanism for driving the sliding table to move along the sliding rail;
the punching device comprises a main body driving mechanism for driving the die conveying device to move up and down;
the die conveying device comprises a guide rail, a punching die slidingly arranged on the guide rail and a second driving mechanism for driving the punching die to move along the guide rail;
the blanking device comprises a left blanking mechanism and a right blanking mechanism, wherein the left blanking mechanism and the right blanking mechanism both comprise a blanking template and a blanking cylinder for driving the blanking template to move;
the punching die comprises a connecting plate, a mounting plate for mounting a cutter and a blanking plate in sequence, wherein a plurality of mounting holes are formed in the mounting plate, the cutter is arranged in the mounting holes, a through hole for the cutter to pass through is formed in the blanking plate, a blocking hole penetrating along the thickness direction of the cutter is formed in the connecting plate, a blocking part is arranged at the lower end of the blocking hole, a connecting column is arranged in the blocking hole, the lower end of the connecting column is fixedly connected with the blanking plate, a baffle is arranged at the top end of the connecting column, the cross section size of the baffle is larger than the cross section size of the bottom end of the blocking hole, an elastic piece is sleeved outside the connecting column, the cross section size of the elastic piece is smaller than the cross section size of the baffle, the upper end of the elastic piece acts on the baffle of the connecting column, and the lower end of the elastic piece acts on the blocking part;
the lower part of the connecting plate is provided with a step hole corresponding to the cutter for accommodating the tail part of the cutter, and the step hole penetrates through the connecting plate in the thickness direction; and the blanking template is provided with a push rod acting on the top of the baffle plate and pushing down the connecting column and a blanking probe used for pushing out the waste in the cutter downwards.
2. The automatic die cutting apparatus according to claim 1, wherein the first driving mechanism includes a screw and a driving motor that drives the screw to rotate, and the slide table is rotatably connected to the screw.
3. The automatic punching device according to claim 1, wherein the placing and feeding device further comprises a front fixing mechanism and a rear fixing mechanism for fixing materials to be punched, and the front fixing mechanism comprises an auxiliary sliding rail arranged on the sliding table, a sliding wall matched with the auxiliary sliding rail, an auxiliary driving component for driving the sliding wall to move and a fixing block arranged on the sliding wall.
4. The automatic punching apparatus according to claim 1, wherein the left blanking mechanism and the right blanking mechanism are located on the left side and the right side of the punching device, respectively, two sets of the punching dies are provided on the guide rail, and a distance between the two sets of the punching dies is equal to a distance between the left blanking mechanism or the right blanking mechanism and the punching device.
5. The automatic die cutting apparatus of claim 1, wherein the length of the probe is greater than the length of the blanking probe.
6. The automatic die cutting apparatus according to claim 1, wherein the blanking plate is closely attached to the mounting plate when the ejector pins do not contact the connecting posts; when the ejector rod pushes down the connecting column, the blanking plate is separated from the mounting plate.
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CN201811631459.6A CN109500906B (en) | 2018-12-29 | 2018-12-29 | Automatic punching equipment |
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CN110560548B (en) * | 2019-08-21 | 2020-11-13 | 惠州至精精密技术有限公司 | Automatic punching and placing device for ear caps |
CN112643785A (en) * | 2020-10-26 | 2021-04-13 | 上海位山科技有限公司 | Semi-automatic manual feeding bead cutter |
CN112809827B (en) * | 2021-01-01 | 2022-12-06 | 河南螓杰智能科技有限公司 | Automatic die cutting device for paperboards |
CN112974616B (en) * | 2021-02-03 | 2022-11-08 | 赣州逸豪新材料股份有限公司 | Square die press-cutting device for aluminum substrate production and processing method thereof |
CN113172269B (en) * | 2021-04-26 | 2023-12-19 | 江苏立讯机器人有限公司 | Cutting device |
CN114178393B (en) * | 2021-12-08 | 2023-12-15 | 广州市铭锐智能科技有限公司 | Punching machine and punching method for buffer block of air conditioner copper pipe |
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