CN109500746A - A kind of ballasting rust remover - Google Patents
A kind of ballasting rust remover Download PDFInfo
- Publication number
- CN109500746A CN109500746A CN201811594145.3A CN201811594145A CN109500746A CN 109500746 A CN109500746 A CN 109500746A CN 201811594145 A CN201811594145 A CN 201811594145A CN 109500746 A CN109500746 A CN 109500746A
- Authority
- CN
- China
- Prior art keywords
- warehouse
- derusting
- spraying
- filter screen
- bullet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
- B24C1/086—Descaling; Removing coating films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/003—Removing abrasive powder out of the blasting machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/006—Treatment of used abrasive material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V33/00—Structural combinations of lighting devices with other articles, not otherwise provided for
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The present invention provides a kind of ballasting rust removers, including rust remover ontology, the rust remover ontology includes derusting warehouse, spray warehouse, peener, spraying equipment and electric cabinet, the derusting warehouse includes Work fixing device and screening plant, the screening plant includes the first filter screen, second filter screen, collecting bin, second motor and the second connecting rod, the spraying warehouse includes spraying storehouse and devil liquor recovery storehouse, the peener includes shot-blast apparatus main body and dust-extraction unit, the dust-extraction unit includes dust removing tube, exhaust fan and dust cleaning case, the spraying equipment includes liquid reserve tank, water pump, inlet tube, outlet tube and spray head, the liquid reserve tank includes cabinet, liquid injection hole, second sensor and LED light, realize the automatic function of carrying out bullet conveying, and processing is dusted to bullet, intact bullet can be recycled, Finally carry out the spraying of antirust agent to workpiece, the device structure is simple, perfect in shape and function, high degree of automation.
Description
Technical field:
The present invention relates to machinery part surface processing equipment technical fields, and in particular to a kind of ballasting rust remover.
Background technique:
Shot-blasting machine is the High-velocity Projectiles cleaning sprayed using shot-blast unit or the Casting Equipment for strengthening cast(ing) surface, shot-blasting machine
Metallic surface is hit by one or more sand material, eliminates some attachments of metal surface, such as iron rust, or pass through ball blast
It hits to obtain a specific superficial layer.But striking work surface can generate a large amount of dust to shot-blasting machine during the work time
Or impurity, the quality of ball blast is influenced, polishing treatment again, while existing shot-blasting machine, such as Patent No. are unfavorable for
The derusting shot blasting machine of CN107378793 cannot carry out automatic charging to pellet while recycling pellet, and cannot remove
Antirust treatment is carried out to workpiece after the completion of rust.
Therefore, it is necessary to design a kind of ballasting rust remover to overcome the above problem.
Summary of the invention:
(1) technical problems to be solved
The purpose of the present invention is to the deficiencies of the prior art, and provide a kind of ballasting rust remover, by derusting warehouse,
Warehouse, peener, spraying equipment and electric cabinet etc. are sprayed, the function that ballasting rust remover carries out bullet conveying automatically is realized,
And processing is dusted to bullet, while to broken ball and impurity screening, intact bullet can be recycled and recycled, finally
Carry out the spraying of antirust agent to workpiece, the device structure is simple, perfect in shape and function, high degree of automation.
(2) technical solution
To achieve the purpose that aforementioned invention, the present invention with technical solution include:
A kind of ballasting rust remover, including rust remover ontology, the rust remover ontology include derusting warehouse, spraying warehouse, throw
Ball device, spraying equipment and electric cabinet, the derusting warehouse are connected with the spraying warehouse, and the peener is set to described
The side of derusting warehouse, the electric cabinet are set to the other side of the derusting warehouse, and the spraying equipment is set to the spraying storehouse
The side of body, the derusting warehouse include Work fixing device, screening plant and feed inlet, and the Work fixing device is set to institute
The top of derusting warehouse is stated, the screening plant is set to the lower inside of the derusting warehouse, and the feed inlet is located at described remove
It becomes rusty the side far from the spraying warehouse on warehouse, the Work fixing device includes sliding rail, sliding block, first motor, the
One connecting rod and workpiece fixed disk, the sliding rail are set to the center of top of the derusting warehouse and extend to the spraying storehouse
The center of top of body, the sliding rail are embedding through the derusting warehouse and the spraying warehouse, the bottom of the sliding rail
There is the sliding block, the lower surface of the sliding block is fixed with the first motor, and the output shaft of the first motor is equipped with described
First connecting rod, the other end of the first connecting rod are fixed with the workpiece fixed disk, and the screening plant includes first
Filter screen, the second filter screen, collecting bin, the second motor, the second connecting rod and electric rotation shaft, the collecting bin are set to the derusting
The inner bottom of warehouse, second motor are set among the bottom surface of the collecting bin, connect on the output shaft of second motor
It is connected to second connecting rod, the other end of second connecting rod is connected to the downside of the electric rotation shaft, described electronic
The upper side of shaft is equipped with second filter screen, and second filter screen is inclined and can cover the entire derusting storehouse
The cross section of body, the lower side of the second filter screen original state are set to the inner wall of the derusting warehouse far from the ball blast
The side of device, the derusting warehouse are connected with the peener, and the upper edge of communication port is lower than first filter screen, even
The lower edge of port is no more than the lower edge of second filter screen, and the width of communication port is not less than the diameter of bullet, second mistake
The upper horizontal of strainer is equipped with first filter screen, and first filter screen can cover the transversal of the entire derusting warehouse
Face, the spraying warehouse include spraying storehouse, devil liquor recovery storehouse and discharge port 123, and the devil liquor recovery storehouse is set to the spraying storehouse
Lower section, the devil liquor recovery storehouse is connected with the spraying storehouse, and the discharge port is located on the spraying warehouse far from described
The side of derusting warehouse, the peener include shot-blast apparatus main body and dust-extraction unit, and the shot-blast apparatus main body includes storage
Ball case, bullet conveying device, shot blast room, first sensor, impeller head and defeated ball pipe, the shot blast room are set to the derusting warehouse
A side bottom, and the shot blast room close to it is described derusting warehouse side top be connected with the derusting warehouse, the throwing
The other side of ball room is connected to the discharge port of the bullet conveying device, and the feed inlet of the bullet conveying device is connected with described
Ball case is stored up, the impeller head is set to the upper surface of the shot blast room, and the discharge end of the impeller head is connected to the defeated ball pipe
One end, the other end of the defeated ball pipe are connected with the derusting warehouse, and the first sensor is set to the interior of the shot blast room
Bottom surface, the dust-extraction unit are set to the upper surface of the shot blast room, and the dust-extraction unit includes dust removing tube, exhaust fan and dedusting
Case, the exhaust fan and the dust cleaning case are set to the upper surface of the shot blast room, and the air inlet of the exhaust fan is connected to institute
One end of dust removing tube is stated, the other end of the dust removing tube protrudes into inside the shot blast room, and the air outlet of the exhaust fan is connected with
The dust cleaning case, the spraying equipment include liquid reserve tank, water pump, inlet tube, outlet tube and spray head, and the liquid reserve tank is set to described
The side of warehouse is sprayed, the water pump is set to the upper surface of the liquid reserve tank, and the water inlet of the water pump is connected with the feed liquor
Pipe, the other end of the inlet tube protrude into inside the liquid reserve tank, and the water outlet of the water pump is connected with the outlet tube, described
The other end of outlet tube protrudes into inside the spraying warehouse and is connected with the spray head, the liquid reserve tank include cabinet, liquid injection hole,
Second sensor and LED light, the liquid injection hole and the LED light are set to the upper surface of the cabinet, the second sensor
Set on the inner wall bottom of the cabinet, the electric cabinet includes electrical storage device, controller and control panel, and the control panel is embedding
Set on the surface of the electric cabinet, the electrical storage device and the controller are set to the inside of the electric cabinet, the control
The first sensor, the second sensor and the control panel, the control has been electrically connected in the input terminal of device
The first motor, second motor, the sliding block, the electric rotation shaft, described has been electrically connected in the output end of device
Impeller head, the bullet transport device, the LED light, the exhaust fan and the water pump, the electrical storage device are the control
It is device, the first sensor, the second sensor, the control panel, the first motor, second motor, described
Sliding block, the electric rotation shaft, the impeller head, the bullet transport device, the LED light, the exhaust fan and the water pump
Power supply.
The first motor is HS-AH series plagiodont planetary reducer, and the rotation through base bearing connects to drive described first
The rotation of extension bar and the workpiece fixed disk.
As a preferred embodiment of the above technical solution, the first motor is HS-AH series plagiodont planetary reducer, through base bearing
Rotation drive the rotation of the first connecting rod and the workpiece fixed disk.
As a preferred embodiment of the above technical solution, second motor is YZSG type vibrating motor, and second motor generates
Vibration, and drive second filter screen to vibrate up and down through second connecting rod.
As a preferred embodiment of the above technical solution, the first sensor is JHBM-H1 type plane bellows-type weighing sensor,
The weight of bullet in the shot blast room is detected, and the signal that will test is sent to controller.
As a preferred embodiment of the above technical solution, the second sensor is the universal throw-in type liquid transmitter of CYW11, inspection
The antirust dosage surveyed in the liquid reserve tank simultaneously sends a signal to controller.
As a preferred embodiment of the above technical solution, the sliding block is electronics sliding block, can be in the control lower edge of the controller
The sliding rail is mobile.
As a preferred embodiment of the above technical solution, the mesh size of first filter screen is slightly larger than the size of bullet,
The mesh of second filter screen is sized to be slightly smaller than the size of bullet.
(3) beneficial effect
Bullet can be stored in by storing up ball case wherein, convenient for making for follow-up work by a kind of ballasting rust remover of the invention
With；By first sensor and bullet transport device, first sensor is JHBM-H1 type plane bellows-type weighing sensor, low
Highly, hermetically sealed, long-time stability are good, be able to detect the amount of bullet in shot blast room, and send a signal to controller to control bullet
Automatic filling bullet function is realized in the operation of ball transport device；By workpiece fixed disk, workpiece is suspended on workpiece through hook and is consolidated
On price fixing, the workpiece that can be derusted to needs is fixed；By sliding rail and sliding block, sliding block is electronics sliding block, and energy band is started building
Part moves freely in derusting warehouse and spraying warehouse, is conveniently adjusted the position of workpiece；By first motor and first connecting rod,
First motor is HS-AH series plagiodont planetary reducer, has the characteristics that high-precision, high rigidity, high torque, high load, and tie up
It repairs conveniently, energy band moves workpiece rotation, so as to derust to entire workpiece, derusts more comprehensive；Pass through dust removing tube, exhaust fan
And dust cleaning case, cleaning dedusting can be carried out to the indoor bullet of ball blast, and the impurity such as dust are stored in dust cleaning case, after improving
The quality of continuous derusting；By impeller head and defeated ball pipe, the indoor bullet of ball blast can be invested workpiece to be derusted, workpiece is removed
Rust；By the first filter screen, impurity or broken ball that particle is greater than bullet can be filtered out；By the second motor, the second connecting rod and
Second filter screen, the second motor are YZSG type vibrating motor, and vibration frequency is high, exciting force is big, radiation scope is big, and quality is high, energy
Impurity or broken ball that particle is less than bullet are more easily filtered out, so that complete bullet is recycled in shot blast room again；It is logical
Sliding rail and sliding block are crossed, workpiece can be moved in spraying warehouse and carry out spraying antirust agent processing, further protect workpiece；It is logical
Liquid reserve tank, water pump, inlet tube, outlet tube and spray head are crossed, antirust agent can be stored in liquid reserve tank, and under the action of water pump,
Antirust agent is extracted out and is sprayed from spray head, antirust treatment is carried out to the workpiece after derusting, further workpiece is handled and added
With protection；By devil liquor recovery storehouse, excessive antirust agent when spraying can be recycled, and handled and be used again, reduced anti-
The cost of rust processing；By liquid injection hole, second sensor and LED light, second sensor is that the universal throw-in type liquid level of CYW11 becomes
Device is sent, simple installation, strong antijamming capability, stability are good, measurement accuracy is high and fast response time, can detect anti-in liquid reserve tank
Rust dosage simultaneously sends a signal to controller control LED light work, so that staff be reminded to carry out addition antirust agent through liquid injection hole；
The present invention realizes the function that ballasting rust remover carries out bullet conveying automatically, and is dusted processing to bullet, to broken ball and
While impurity screens, intact bullet can be recycled and recycled, the spraying of antirust agent, the equipment knot are finally carried out to workpiece
Structure is simple, perfect in shape and function, high degree of automation.
Detailed description of the invention:
Fig. 1 is a kind of shape assumption diagram of ballasting rust remover of the invention；
Fig. 2 is a kind of left view of ballasting rust remover of the invention；
Fig. 3 is a kind of right view of ballasting rust remover of the invention；
Fig. 4 is a kind of schematic internal view of ballasting rust remover of the invention；
Fig. 5 is a kind of detailed structure view of ballasting rust remover of the invention；
Fig. 6 is a kind of inside detailed structure view of ballasting rust remover of the invention；
Fig. 7 is the internal structure chart of liquid reserve tank of the invention；
Fig. 8 is the structure chart of electric cabinet；
Fig. 9 is the electric connection figure of each device of the present invention；
1 in figure, rust remover ontology；11, derust warehouse；12, warehouse is sprayed；13, peener；14, spraying equipment；15,
Electric cabinet；111, Work fixing device；112, screening plant；113, feed inlet；1111, sliding rail；1112, sliding block；1113,
First motor；1114, first connecting rod；1115, workpiece fixed disk；1121, the first filter screen；1122, the second filter screen；
1123, collecting bin；1124, the second motor；1125, the second connecting rod；1126, electric rotation shaft；121, storehouse is sprayed；122, waste liquid
Recovery bin；123, discharge port；131, shot-blast apparatus main body；132, dust-extraction unit；1311, ball case is stored up；1312, bullet conveying dress
It sets；1313, shot blast room；1314, first sensor；1315, impeller head；1316, defeated ball pipe；1321, dust removing tube；1322, exhausting
Machine；1323, dust cleaning case；141, liquid reserve tank；142, water pump；143, inlet tube；144, outlet tube；145, spray head；1411, cabinet；
1412, liquid injection hole；1413, second sensor；1414, LED light；151, electrical storage device；152, controller；153, control panel.
Specific embodiment:
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not intended to limit the present invention.
It should be noted that the positional terms such as upper and lower, left and right in the present embodiment, be only each other relative concept or with
The normal operating condition of product is reference, and be should not be regarded as restrictive.
As shown in figure 1-9, a kind of ballasting rust remover, including rust remover ontology 1, rust remover ontology 1 include derusting warehouse
11, warehouse 12, peener 13, spraying equipment 14 and electric cabinet 15 are sprayed, derusting warehouse 11 is connected with spraying warehouse 12, throws
Ball device 13 is set to the side of derusting warehouse 11, and electric cabinet 15 is set to the other side of derusting warehouse 11, and spraying equipment 14 is set to spray
The side of warehouse 12 is applied, derusting warehouse 11 includes Work fixing device 111, screening plant 112 and feed inlet 113, and workpiece is fixed
Device 111 is set to the top of derusting warehouse 11, and screening plant 112 is set to the lower inside of derusting warehouse 11, and feed inlet 113 is located at
It derusts the side far from spraying warehouse 12 on warehouse 11, Work fixing device 111 includes sliding rail 1111, sliding block 1112, the
One motor 1113, first connecting rod 1114 and workpiece fixed disk 1115, sliding rail 1111 are set in the top of derusting warehouse 11
The center of top of spraying warehouse 12 is entreated and extends to, sliding rail 1111 slides rail through derusting warehouse 11 and spraying warehouse 12
The bottom in road 1111 is embedded with sliding block 1112, and sliding block 1112 is electronics sliding block, and the lower surface of sliding block 1112 is fixed with first motor
1113, first motor 1113 is HS-AH series plagiodont planetary reducer, and the output shaft of first motor 1113 is equipped with the first connection
Bar 1114, the other end of first connecting rod 1114 are fixed with workpiece fixed disk 1115, and screening plant 112 includes the first filter screen
1121, the second filter screen 1122, collecting bin 1123, the second motor 1124, the second connecting rod 1125 and electric rotation shaft 1126 are collected
Storehouse 1123 is set to the inner bottom of derusting warehouse 11, and the second motor 1124 is set among the bottom surface of collecting bin 1123, the second motor
1124 be YZSG type vibrating motor, is connected with the second connecting rod 1125, the second connecting rod on the output shaft of the second motor 1124
1125 other end is connected to the downside of electric rotation shaft 1126, and the upper side of electric rotation shaft 1126 is equipped with the second filter screen
1122, the second filter screen 1122 is inclined and can cover the cross section of entire derusting warehouse 11, at the beginning of the second filter screen 1122
The lower side of beginning state is set to the inner wall of derusting warehouse 11 far from the side of peener 13, and derust warehouse 11 and peener
13 are connected, and the upper edge of communication port is lower than the first filter screen 1121, and the lower edge of communication port is no more than under the second filter screen 1122
Edge, the width of communication port are not less than the diameter of bullet, and the upper horizontal of the second filter screen 1122 is equipped with the first filter screen 1121,
First filter screen 1121 can cover the cross section of entire derusting warehouse 11, and spraying warehouse 12 includes spraying storehouse 121, devil liquor recovery
Storehouse 122 and discharge port 123, devil liquor recovery storehouse 122 are set to the lower section in spraying storehouse 121, devil liquor recovery storehouse 122 and spraying 121 phase of storehouse
Connection, discharge port 123 are located at the side far from derusting warehouse 11 on spraying warehouse 12, and peener 13 includes shot-blast apparatus main body
131 and dust-extraction unit 132, shot-blast apparatus main body 131 include storage ball case 1311, bullet conveying device 1312, shot blast room 1313,
First sensor 1314, impeller head 1315 and defeated ball pipe 1316, shot blast room 1313 are set to a side bottom of derusting warehouse 11, and
Shot blast room 1313 is connected close to the side top of derusting warehouse 11 with derusting warehouse 11, and the other side of shot blast room 1313 is connected to
The discharge port of bullet conveying device 1312, the feed inlet of bullet conveying device 1312 are connected with storage ball case 1311, impeller head 1315
Set on the upper surface of shot blast room 1313, the discharge end of impeller head 1315 is connected to one end of defeated ball pipe 1316, defeated ball pipe 1316
The other end with derusting warehouse 11 be connected, first sensor 1314 be set to shot blast room 1313 inner bottom surface, first sensor
1314 be JHBM-H1 type plane bellows-type weighing sensor, and dust-extraction unit 132 is set to the upper surface of shot blast room 1313, dedusting dress
Setting 132 includes dust removing tube 1321, exhaust fan 1322 and dust cleaning case 1323, and exhaust fan 1322 and dust cleaning case 1323 are set to ball blast
The upper surface of room 1313, the air inlet of exhaust fan 1322 are connected to one end of dust removing tube 1321, and the other end of dust removing tube 1321 is stretched
Enter inside shot blast room 1313, the air outlet of exhaust fan 1322 is connected with dust cleaning case 1323, spraying equipment 14 include liquid reserve tank 141,
Water pump 142, inlet tube 143, outlet tube 144 and spray head 145, liquid reserve tank 141 are set to the side of spraying warehouse 11, and water pump 142 is set
In the upper surface of liquid reserve tank 141, the water inlet of water pump 142 is connected with inlet tube 143, and the other end of inlet tube 143 protrudes into liquid storage
Inside case 141, the water outlet of water pump 142 is connected with outlet tube 144, and the other end of outlet tube 144 protrudes into inside spraying warehouse 11
And it is connected with spray head 145, liquid reserve tank 141 includes cabinet 1411, liquid injection hole 1412, second sensor 1413 and LED light 1414,
Liquid injection hole 1412 and LED light 1414 are set to the upper surface of cabinet 1411, and second sensor 1413 is set to the inner wall of cabinet 1411
Bottom, second sensor 1413 are the universal throw-in type liquid transmitter of CYW11, and electric cabinet 15 includes electrical storage device 151, control
Device 152 and control panel 153 processed, control panel 153 are embedded at the surface of electric cabinet 15, and electrical storage device 151 and controller 152 are equal
Set on the inside of electric cabinet 15, first sensor 1314, second sensor has been electrically connected in the input terminal of controller 152
1413 and control panel 153, first motor 1113, the second motor 1124, sliding has been electrically connected in the output end of controller 152
Block 1112, electric rotation shaft 1126, impeller head 1315, bullet transport device 1312, LED light 1414, exhaust fan 1322 and water pump
142, electrical storage device 151 is controller 152, first sensor 1314, second sensor 1413, control panel 153, first motor
1113, the second motor 1124, sliding block 1112, electric rotation shaft 1126, impeller head 1315, bullet transport device 1312, LED light
1414, exhaust fan 1322 and water pump 142 are powered.
Working principle:
Firstly, staff can be stored in a certain amount of bullet in storage ball case 1311, injected in liquid reserve tank 141 a certain amount of
Antirust agent, under the action of bullet transport device 1312, bullet from storage ball case 1311 in be transported in shot blast room 1313,
In descaling process, controller 152 controls exhaust fan 1322 and continues working, and exhaust fan 1322 is by the dust etc. in shot blast room 1313
Impurity extraction is simultaneously stored in dust cleaning case 1323 through the conveying of dust removing tube 1321, when needing to derust to workpiece, can first removed
Workpiece is suspended in workpiece fixed disk 1115 through hook at the feed inlet 113 of rust machine ontology 1, controls and slides through control panel 153
Block 1112 is run, and sliding block 1112 is electronics sliding block, and sliding block 1112 is moved to the interposition of derusting warehouse 11 along sliding rail 1111
It sets, after reaching middle position, controller 152 controls impeller head 1315 and first motor 1113 works, and first motor 1113 is HS-
AH series plagiodont planetary reducer, impeller head 1315 are launched the bullet extraction in shot blast room 1313 to remove and through defeated ball pipe 1316
It becomes rusty on workpiece, to derust to workpiece, first motor 1113 then drives workpiece fixed disk 1115 through first connecting rod 1114
Rotation so that derusting workpiece each face can be derusted, the impurity such as scale crust after derusting after the first filter screen 1121,
Impurity or broken ball that particle is greater than bullet have been filtered out, when after through the second filter screen 1122,1122 initial shape of the second filter screen
The lower side of state be set to derusting warehouse 11 inner wall far from the side of peener 13, under the action of the second motor 1124,
Second motor 1124 is YZSG type vibrating motor, can more easily filter out impurity or broken ball that particle is less than bullet, the second electricity
When 1124 working time of machine reaches setting value, controller 152 controls electric rotation shaft 1126 and rotates 180 degree, so that the second filter screen
1122 lower edge is slightly above the lower edge of communication port, to make complete bullet be recycled in shot blast room 1313 again, when the first biography
When sensor 1314 detects the bullet amount deficiency in shot blast room 1313, first sensor 1314 is JHBM-H1 type plane bellows-type
Weighing sensor, first sensor 1314 send a signal to controller 152, and controller 152 controls 1312 work of bullet transport device
To make, bullet transport device 1312 transports the bullet stored up in ball case 1311 to shot blast room 1313, after the completion of derusting, first motor
1113 stop working, and controller 152 controls sliding block 1112 and continues the centre being moved in spraying warehouse 12 along sliding rail 1111
Position, after reaching middle position, controller 152 controls water pump 142 and first motor 1113 and runs, and water pump 142 is by liquid reserve tank 141
Interior antirust agent extracts liquid reserve tank 141 out through inlet tube 143, and sprays through outlet tube 144 and spray head 145, thus to completing to derust
Workpiece carry out spraying antirust agent, play further anti-rust action, excessive antirust agent can flow into devil liquor recovery storehouse after spraying
In 122, staff can be recycled and recycle to it, when second sensor 1413 detects in liquid reserve tank 141
When antirust underdosage, second sensor 1413 is the universal throw-in type liquid transmitter of CYW11, and second sensor 1413 is sent out
The number of delivering letters gives controller 152, and controller 152 controls LED light 1414 and shines, and reminds staff's antirust underdosage, and work people
Member can inject antirust agent in liquid reserve tank 141 by liquid injection hole 1412, it is ensured that the normal operation of rust remover, finally in rust remover
Workpiece is removed through hook at the discharge port 123 of ontology 1.
The present invention realizes the function that ballasting rust remover carries out bullet conveying automatically, and is dusted processing to bullet,
While screening to broken ball and impurity, intact bullet can be recycled and recycled, the spraying of antirust agent is finally carried out to workpiece,
The device structure is simple, perfect in shape and function, high degree of automation.
Obviously, the above embodiments are merely examples for clarifying the description, rather than the restriction to embodiment.For
For the those of ordinary skill in the field, other different forms or variation can also be made on the basis of the above description, this
In there is no need to be exhaustive to all embodiments.And obvious changes or variations extended from this are still located
Among protection scope of the present invention.
Claims (7)
1. a kind of ballasting rust remover, including rust remover ontology, it is characterised in that: the rust remover ontology includes derusting warehouse, spray
It applies warehouse, peener, spraying equipment and electric cabinet, the derusting warehouse to be connected with the spraying warehouse, the ball blast dress
It is arranged in the side of the derusting warehouse, the electric cabinet is set to the other side of the derusting warehouse, and the spraying equipment is set to
The side of the spraying warehouse, the derusting warehouse includes Work fixing device, screening plant and feed inlet, and the workpiece is fixed
Device is set to the top of the derusting warehouse, and the screening plant is set to the lower inside of the derusting warehouse, the feed inlet
Side far from the spraying warehouse on the derusting warehouse, the Work fixing device includes sliding rail, sliding block, the
One motor, first connecting rod and workpiece fixed disk, the sliding rail are set to the center of top of the derusting warehouse and extend to
The center of top of the spraying warehouse, the sliding rail run through the derusting warehouse and the spraying warehouse, the sliding rail
The bottom in road is embedded with the sliding block, and the lower surface of the sliding block is fixed with the first motor, the output shaft of the first motor
It is equipped with the first connecting rod, the other end of the first connecting rod is fixed with the workpiece fixed disk, the screening dress
It sets including the first filter screen, the second filter screen, collecting bin, the second motor, the second connecting rod and electric rotation shaft, the collecting bin is set
In the inner bottom of the derusting warehouse, second motor is set among the bottom surface of the collecting bin, second motor
Second connecting rod is connected on output shaft, the other end of second connecting rod is connected to the downside of the electric rotation shaft
The upper side in face, the electric rotation shaft is equipped with second filter screen, and second filter screen is inclined and can cover whole
The cross section of a derusting warehouse, the lower side of the second filter screen original state are set to the inner wall of the derusting warehouse
Side far from the peener, the derusting warehouse are connected with the peener, and the upper edge of communication port is lower than described
First filter screen, the lower edge of communication port are no more than the lower edge of second filter screen, and the width of communication port is straight not less than bullet
Diameter, the upper horizontal of second filter screen are equipped with first filter screen, and first filter screen can cover entirely described remove
The cross section of rust warehouse, the spraying warehouse include that spraying storehouse, devil liquor recovery storehouse and discharge port 123, the devil liquor recovery storehouse are set
In the lower section in the spraying storehouse, the devil liquor recovery storehouse is connected with the spraying storehouse, and the discharge port is located at the spraying storehouse
Side far from the derusting warehouse on body, the peener includes shot-blast apparatus main body and dust-extraction unit, and the ball blast is set
Standby main body includes that storage ball case, bullet conveying device, shot blast room, first sensor, impeller head and defeated ball pipe, the shot blast room are set to
One side bottom of the derusting warehouse, and the shot blast room is close to the side top and the derusting warehouse phase of the derusting warehouse
Connection, the other side of the shot blast room is connected to the discharge port of the bullet conveying device, the charging of the bullet conveying device
Mouth is connected with the storage ball case, and the impeller head is set to the upper surface of the shot blast room, and the discharge end of the impeller head is connected to
One end of the defeated ball pipe, the other end of the defeated ball pipe are connected with the derusting warehouse, and the first sensor is set to institute
The inner bottom surface of shot blast room is stated, the dust-extraction unit is set to the upper surface of the shot blast room, and the dust-extraction unit includes dust removing tube, takes out
Blower and dust cleaning case, the exhaust fan and the dust cleaning case are set to the upper surface of the shot blast room, the air inlet of the exhaust fan
Mouth is connected to one end of the dust removing tube, and the other end of the dust removing tube protrudes into inside the shot blast room, and the exhaust fan goes out
Air port is connected with the dust cleaning case, and the spraying equipment includes liquid reserve tank, water pump, inlet tube, outlet tube and spray head, the liquid storage
Case is set to the side of the spraying warehouse, and the water pump is set to the upper surface of the liquid reserve tank, the water inlet connection of the water pump
There is the inlet tube, the other end of the inlet tube protrudes into inside the liquid reserve tank, and the water outlet of the water pump is connected with described
Outlet tube, the other end of the outlet tube protrude into inside the spraying warehouse and are connected with the spray head, and the liquid reserve tank includes
Cabinet, liquid injection hole, second sensor and LED light, the liquid injection hole and the LED light are set to the upper surface of the cabinet, institute
The inner wall bottom that second sensor is set to the cabinet is stated, the electric cabinet includes electrical storage device, controller and control panel, institute
The surface that control panel is embedded at the electric cabinet is stated, the electrical storage device and the controller are set to the interior of the electric cabinet
The first sensor, the second sensor and the control plane has been electrically connected in portion, the input terminal of the controller
The first motor, second motor, the sliding block, the electricity has been electrically connected in plate, the output end of the controller
Turn axis, the impeller head, the bullet transport device, the LED light, the exhaust fan and the water pump, the electric power storage dress
It is set to the controller, the first sensor, the second sensor, the control panel, the first motor, described
Two motors, the sliding block, the electric rotation shaft, the impeller head, the bullet transport device, the LED light, the exhaust fan
And the water pump power supply.
2. a kind of ballasting rust remover as described in claim 1, it is characterised in that: the first motor is HS-AH series plagiodont
Planetary reducer, the rotation rotated to drive the first connecting rod and the workpiece fixed disk through base bearing.
3. a kind of ballasting rust remover as described in claim 1, it is characterised in that: second motor is YZSG type vibration electricity
Machine, second motor generates vibration, and drives second filter screen to vibrate up and down through second connecting rod.
4. a kind of ballasting rust remover as described in claim 1, it is characterised in that: the first sensor is flat for JHBM-H1 type
Facial mask boxlike weighing sensor, detects the weight of bullet in the shot blast room, and the signal that will test is sent to controller.
5. a kind of ballasting rust remover as described in claim 1, it is characterised in that: the second sensor is that CYW11 is universal
Throw-in type liquid transmitter detects the antirust dosage in the liquid reserve tank and sends a signal to controller.
6. a kind of ballasting rust remover as described in claim 1, it is characterised in that: the sliding block is electronics sliding block, can be in institute
It is mobile to state sliding rail described in the control lower edge of controller.
7. a kind of ballasting rust remover as described in claim 1, it is characterised in that: the mesh size of first filter screen is bigger
The size of bullet is sized to be slightly smaller than in the mesh of the size of bullet, second filter screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811594145.3A CN109500746A (en) | 2018-12-25 | 2018-12-25 | A kind of ballasting rust remover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811594145.3A CN109500746A (en) | 2018-12-25 | 2018-12-25 | A kind of ballasting rust remover |
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| Publication Number | Publication Date |
|---|---|
| CN109500746A true CN109500746A (en) | 2019-03-22 |
Family
ID=65754621
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811594145.3A Withdrawn CN109500746A (en) | 2018-12-25 | 2018-12-25 | A kind of ballasting rust remover |
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| Country | Link |
|---|---|
| CN (1) | CN109500746A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110093818A (en) * | 2019-06-23 | 2019-08-06 | 刘雪侠 | A kind of rail traffic derusting device |
| CN110328215A (en) * | 2019-07-12 | 2019-10-15 | 福建万博环保科技有限公司 | A kind of environment-friendly treatment method of old metal pail pack dry method comprehensive utilization |
-
2018
- 2018-12-25 CN CN201811594145.3A patent/CN109500746A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110093818A (en) * | 2019-06-23 | 2019-08-06 | 刘雪侠 | A kind of rail traffic derusting device |
| CN110328215A (en) * | 2019-07-12 | 2019-10-15 | 福建万博环保科技有限公司 | A kind of environment-friendly treatment method of old metal pail pack dry method comprehensive utilization |
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Application publication date: 20190322 |
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