CN109500702A - A kind of plastic polishing method of integral wheel - Google Patents
A kind of plastic polishing method of integral wheel Download PDFInfo
- Publication number
- CN109500702A CN109500702A CN201910022274.3A CN201910022274A CN109500702A CN 109500702 A CN109500702 A CN 109500702A CN 201910022274 A CN201910022274 A CN 201910022274A CN 109500702 A CN109500702 A CN 109500702A
- Authority
- CN
- China
- Prior art keywords
- pressure
- profiled sheeting
- wheel
- pressure face
- integral
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/14—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding turbine blades, propeller blades or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The present invention provides a kind of plastic polishing methods of integral wheel, specifically include pressure face plastic polishing, suction surface plastic polishing and wheel hub surface plastic polishing.By processing profiled sheeting identical with integral wheel pressure face, suction surface and wheel hub surface shape, profiled sheeting one side is connect with cylinder, make the another side of profiled sheeting be polished surface with integral wheel in the presence of cylinder to be bonded completely, and is uniformly dispersed with the abrasive pastes containing ingredients such as boron carbide, paraffin, imported oil, brighteners between two surfaces.Tangential direction of the profiled sheeting along the biggish face of curved surface slope quickly does reciprocal high-frequency vibration, so that the minute abrasive in abrasive pastes and impeller surface generate friction, so that the part of its surface irregularity be polished.Polishing efficiency of the present invention is high, quality is stable, at low cost.
Description
Technical field
The present invention relates to a kind of processing method of impeller more particularly to a kind of Ultraprecise polished processing sides of integral wheel
Method.
Background technique
Integral wheel is the critical component of the dynamic power machines such as turbo type engine, booster, be widely used in aerospace,
The industries such as ship machinery and air blower, processing quality directly influence the aerodynamic quality and mechanical efficiency of engine.
The machined surface of integral wheel mainly includes blade and hub portion, and usual impeller uses multiaxis number after roughing
It controls lathe and carries out finish-milling.For blade because of type face complexity, distortion is big, and processing easily interferes；In addition, vane thickness is small, so that plus
Working hour easily deforms；Numerical control finish-milling or fine grinding simultaneously, the milling cutter or bistrique of use, length is big, rigidity is small, and cutter is caused to shake
Move the problems such as big, easy to wear and Impeller Machining quality is lower.
To solve the above problem, after impeller finish-milling or fine grinding, usually manually polished again.But the polishing mode is not only
Low efficiency, and it is difficult to ensure the surface accuracy of integral wheel, seriously affect the high-precision high-efficiency processing of impeller.In consideration of it, this
Invention proposes a kind of method of integral wheel plastic polishing.
Summary of the invention
The purpose of the present invention is to provide a kind of method of integral wheel polishing, with solve artificial polishing efficiency it is low,
The problem of at high cost, unstable quality.
A kind of plastic polishing method of integral wheel, including pressure face plastic polishing, suction surface plastic polishing and wheel hub surface
Plastic polishing；Pressure faces first all to integral wheel successively polish, then using same principle respectively to suction surface, wheel
Hub portion is polished；
By taking pressure face plastic polishing as an example, it is described in detail:
(1) pressure face profiled sheeting one end is connect with vibrating mechanism, and the back side is connect with cylinder, the forming surface opposite with the back side
It is bonded with blade pressure surface；
(2) it is 0.7 that a layer thickness is uniformly smeared between the forming surface of pressure face profiled sheeting and the pressure face of integral wheel
The abrasive pastes of~1mm, wherein grinding paste composition and mass percentage content are as follows: 65~76wt.% boron carbide, 10~
20wt.% paraffin, 8~12wt.% imported oil, 1~5wt.% toluenesulfonic acid sodium salt；
(3) after integral wheel is fixedly clamped, pressure face profiled sheeting is under the drive of vibrating mechanism, along blade pressure surface slope
The tangential direction at maximum position does reciprocal high-frequency vibration, and the vibration frequency for controlling vibrating mechanism is 150~180Hz/S, vibration
Time 40-60S, amplitude 0.6-0.8mm avoid interfering in polishing process；
(4) in pressure face profiled sheeting vibration processes, the pressure that the back side is applied by cylinder, the pressure guarantees in abrasive pastes
Abrasive grain and blade pressure surface generate friction, so that the rough part of blade surface be polished；
(5) after a blade pressure surface is completed in polishing, pressure face profiled sheeting is removed to the runner of integral wheel, integral wheel
It is rotated around its center line, rotation angular dimension is 360 °/n, and wherein n is Integral impeller blade number；
(6) repeat the above steps (2)~(5), completes until all pressure faces of Integral impeller blade are polished；
(7) suction surface of integral wheel, wheel hub surface plastic polishing method are identical as pressure face plastic polishing method；
(8) it after the completion of all pressure faces of integral wheel, suction surface, wheel hub surface all polish, is rinsed, is rushed with clear water
After wash clean, then dried with soft cloth；
(9) forming surface of pressure face profiled sheeting, the forming surface of suction surface profiled sheeting, the forming surface shape of wheel hub surface profiled sheeting
It is identical as the shape of the pressure face of integral wheel, suction surface and wheel hub surface respectively, guarantee that each surface of integral wheel is uniform
Polishing, and the polishing efficiency is high, quality is stablized.
The beneficial effects of the present invention are: profiled sheeting plastic polishing integral wheel is high-efficient, at low cost, and quality of finish is steady
It is fixed, and can guarantee all blades of integral wheel and the consistency of wheel hub quality.
Detailed description of the invention
Fig. 1 is integral wheel pressure face plastic polishing process principle schematic diagram.
Fig. 2 is bonded partial enlarged view with blade pressure surface for pressure face profiled sheeting.
Fig. 3 is pressure face profiled sheeting schematic diagram.
Fig. 4 is suction surface profiled sheeting schematic diagram.
Fig. 5 is wheel hub surface profiled sheeting schematic diagram.
In figure: 10 integral wheels；11 pressure faces；12 suction surfaces；13 wheel hub surfaces；20 pressure face profiled sheetings；21 pressure faces at
The template back side；22 pressure face profiled sheeting forming surfaces；30 abrasive pastes abrasive materials；40 suction surface profiled sheetings；50 wheel hub surface profiled sheetings.
Specific embodiment
With reference to the accompanying drawing and technical solution, the invention will be further described.
Polished in this example is integral wheel used on air blower, material FV520B, with blade pressure surface
For plastic polishing, steps are as follows for specific method:
Step 1: as shown in Figure 1, being 10 pressure face of integral wheel, 11 plastic polishing process principle schematic diagram.Pressure face molding
20 one end of plate is connect with vibrating mechanism, and the back side 21 is connect with cylinder, and opposite forming surface 22 is bonded with blade pressure surface 11.
Step 2: as shown in Fig. 2, between the forming surface 22 of pressure face profiled sheeting 20 and the pressure face 11 of integral wheel 10 uniformly
Smearing a layer thickness be 0.7mm abrasive pastes, wherein grinding paste composition and mass percentage content are as follows: 76wt.% boron carbide,
12wt.% paraffin, 10wt.% imported oil, 2wt.% toluenesulfonic acid sodium salt.
Step 3: after integral wheel 10 is fixedly clamped, pressure face profiled sheeting 20 is under the drive of vibrating mechanism, along blade pressure
The tangential direction L (such as Fig. 1) at power face maximum slope position quickly does reciprocal high-frequency vibration, and wherein vibrator vibration frequency is
170Hz/S, time of vibration 50S, amplitude 0.7mm can avoid interfering in polishing process.
Step 4: pressure face profiled sheeting 20 is during vibration, pressure F that the back side 21 is applied by cylinderN(as schemed
1).Wherein cylinder model CXS20-50 used in this example, the actual pressure F which generates pressure face profiled sheeting 20NFor
6.3 Kgfs, which can guarantee that abrasive grain 30 (such as Fig. 2) and blade pressure surface 11 in abrasive pastes generate friction, thus by leaf
The part of piece surface irregularity polishes.
Step 5: polishing complete a blade pressure surface after, by profiled sheeting remove integral wheel runner, integral wheel around
Its center line rotates an angle, and angular dimension is 360 °/n, and wherein n is Integral impeller blade number, blade in present example
Number is 13.
Step 6: repeat the above steps 2~step 5, completes until all pressure faces of Integral impeller blade are polished.
Step 7: suction surface 12,13 plastic polishing method of wheel hub surface and the polishing step of integral wheel are the same as its pressure face 11.
Step 8: all pressure faces of integral wheel, suction surface, wheel hub surface all after the completion of polishing, are rushed with clear water
It washes, after rinsing well, then is dried with soft cloth, to complete the whole process of integral wheel plastic polishing.
As shown in Figures 3 to 5, described in this example, the molding of the forming surface 22, suction surface profiled sheeting of pressure face profiled sheeting
Face 40, wheel hub surface profiled sheeting forming surface 50 shape, respectively with the pressure face 11 of integral wheel 10, suction surface 12 and wheel hub surface
13 shape is identical, which can guarantee that the machined surface of integral wheel 10 is uniformly polished, and its polishing efficiency is high, matter
Amount is stablized.
Claims (1)
1. a kind of plastic polishing method of integral wheel, including pressure face plastic polishing, suction surface plastic polishing and wheel hub surface at
Type polishing；Pressure faces first all to integral wheel successively polish, then using same principle respectively to suction surface, wheel hub
Part is polished；It is characterized in that,
Steps are as follows for pressure face plastic polishing:
(1) pressure face profiled sheeting one end is connect with vibrating mechanism, and the back side is connect with cylinder, the forming surface opposite with the back side and leaf
The fitting of piece pressure face；
(2) it is 0.7~1mm that a layer thickness is uniformly smeared between the forming surface of pressure face profiled sheeting and the pressure face of integral wheel
Abrasive pastes, wherein grinding paste composition and mass percentage content it is as follows: 65~76wt.% boron carbide, 10~20wt.% stone
Wax, 8~12wt.% imported oil, 1~5wt.% toluenesulfonic acid sodium salt；
(3) after integral wheel is fixedly clamped, pressure face profiled sheeting is under the drive of vibrating mechanism, along blade pressure surface maximum slope
The tangential direction at position does reciprocal high-frequency vibration, and the vibration frequency for controlling vibrating mechanism is 150~180Hz/S, time of vibration
40-60S, amplitude 0.6-0.8mm avoid interfering in polishing process；
(4) in pressure face profiled sheeting vibration processes, the pressure that the back side is applied by cylinder, the pressure guarantees the mill in abrasive pastes
Grain generates friction with blade pressure surface, so that the rough part of blade surface be polished；
(5) after a blade pressure surface is completed in polishing, pressure face profiled sheeting is removed to the runner of integral wheel, integral wheel is around it
Center line rotation, rotation angular dimension are 360 °/n, and wherein n is Integral impeller blade number；
(6) repeat the above steps (2)~(5), completes until all pressure faces of Integral impeller blade are polished；
(7) suction surface of integral wheel, wheel hub surface plastic polishing method are identical as pressure face plastic polishing method；
(8) it after the completion of all pressure faces of integral wheel, suction surface, wheel hub surface all polish, is rinsed, is rinsed dry with clear water
After net, then dried with soft cloth；
(9) forming surface of pressure face profiled sheeting, the forming surface of suction surface profiled sheeting, the forming surface shape of wheel hub surface profiled sheeting difference
It is identical as the shape of the pressure face of integral wheel, suction surface and wheel hub surface, guarantee that each surface of integral wheel is uniformly polished,
And the polishing efficiency is high, quality is stablized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910022274.3A CN109500702A (en) | 2019-01-10 | 2019-01-10 | A kind of plastic polishing method of integral wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910022274.3A CN109500702A (en) | 2019-01-10 | 2019-01-10 | A kind of plastic polishing method of integral wheel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109500702A true CN109500702A (en) | 2019-03-22 |
Family
ID=65757503
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910022274.3A Pending CN109500702A (en) | 2019-01-10 | 2019-01-10 | A kind of plastic polishing method of integral wheel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109500702A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110253345A (en) * | 2019-06-28 | 2019-09-20 | 大连理工大学 | A kind of cmp method and burnishing device of integral wheel |
| CN110576376A (en) * | 2019-09-16 | 2019-12-17 | 孙庆峰 | Water pump impeller surface finishing treatment method |
| CN111571341A (en) * | 2020-05-29 | 2020-08-25 | 杭州勒格智能设备有限公司 | Automatic finish machining equipment for pump body impeller manufacturing |
| CN113523909A (en) * | 2021-06-17 | 2021-10-22 | 温州大学 | Blisk flexible grinding and polishing processing technology for improving roughness of outer surface |
| CN114131430A (en) * | 2021-11-10 | 2022-03-04 | 沈阳工程学院 | Ternary impeller grinding tool and technological method |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2547057A (en) * | 1948-04-06 | 1951-04-03 | Thompson Prod Inc | Polishing machine for impeller wheels |
| US3110141A (en) * | 1960-06-02 | 1963-11-12 | John E Dalgleish | Method for making articles |
| SU406709A1 (en) * | 1969-08-25 | 1973-11-21 | METHOD OF COUPLED GRINDING PROFILE OF PEN OF GAS TURBINE ENGINE BLADES | |
| JPS50316B1 (en) * | 1968-10-11 | 1975-01-08 | ||
| JPH06161720A (en) * | 1992-11-25 | 1994-06-10 | Nec Corp | Computer system |
| CN201033413Y (en) * | 2007-01-25 | 2008-03-12 | 江南大学 | Pressure regulated and controlled numerically controlled fraise machine self-adaption flexible buffing attachment |
| CN101439491A (en) * | 2008-12-25 | 2009-05-27 | 重庆三磨海达磨床有限公司 | Floating belt grinding device with feed back and adjustable pressure |
| CN103522151A (en) * | 2013-10-31 | 2014-01-22 | 吉林大学 | Pressure controllable abrasive belt tool system for grinding and polishing blades |
| CN105014228A (en) * | 2015-08-03 | 2015-11-04 | 黄山学院 | Stirring head for friction-stir connection of aluminum alloy thin plate and manufacturing method of stirring head |
| CN105171565A (en) * | 2015-10-20 | 2015-12-23 | 南京宁庆数控机床制造有限公司 | Portable airplane engine blade grinding machine |
-
2019
- 2019-01-10 CN CN201910022274.3A patent/CN109500702A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2547057A (en) * | 1948-04-06 | 1951-04-03 | Thompson Prod Inc | Polishing machine for impeller wheels |
| US3110141A (en) * | 1960-06-02 | 1963-11-12 | John E Dalgleish | Method for making articles |
| JPS50316B1 (en) * | 1968-10-11 | 1975-01-08 | ||
| SU406709A1 (en) * | 1969-08-25 | 1973-11-21 | METHOD OF COUPLED GRINDING PROFILE OF PEN OF GAS TURBINE ENGINE BLADES | |
| JPH06161720A (en) * | 1992-11-25 | 1994-06-10 | Nec Corp | Computer system |
| CN201033413Y (en) * | 2007-01-25 | 2008-03-12 | 江南大学 | Pressure regulated and controlled numerically controlled fraise machine self-adaption flexible buffing attachment |
| CN101439491A (en) * | 2008-12-25 | 2009-05-27 | 重庆三磨海达磨床有限公司 | Floating belt grinding device with feed back and adjustable pressure |
| CN103522151A (en) * | 2013-10-31 | 2014-01-22 | 吉林大学 | Pressure controllable abrasive belt tool system for grinding and polishing blades |
| CN105014228A (en) * | 2015-08-03 | 2015-11-04 | 黄山学院 | Stirring head for friction-stir connection of aluminum alloy thin plate and manufacturing method of stirring head |
| CN105171565A (en) * | 2015-10-20 | 2015-12-23 | 南京宁庆数控机床制造有限公司 | Portable airplane engine blade grinding machine |
Non-Patent Citations (1)
| Title |
|---|
| 黄可龙: "《精细化学品技术手册》", 30 June 1994 * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110253345A (en) * | 2019-06-28 | 2019-09-20 | 大连理工大学 | A kind of cmp method and burnishing device of integral wheel |
| CN110576376A (en) * | 2019-09-16 | 2019-12-17 | 孙庆峰 | Water pump impeller surface finishing treatment method |
| CN110576376B (en) * | 2019-09-16 | 2021-06-22 | 济宁安泰矿山设备制造有限公司 | Water pump impeller surface finishing treatment method |
| CN111571341A (en) * | 2020-05-29 | 2020-08-25 | 杭州勒格智能设备有限公司 | Automatic finish machining equipment for pump body impeller manufacturing |
| CN113523909A (en) * | 2021-06-17 | 2021-10-22 | 温州大学 | Blisk flexible grinding and polishing processing technology for improving roughness of outer surface |
| CN114131430A (en) * | 2021-11-10 | 2022-03-04 | 沈阳工程学院 | Ternary impeller grinding tool and technological method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109500702A (en) | A kind of plastic polishing method of integral wheel | |
| CN103770006A (en) | Method for finishing diamond grinding wheel by utilizing electric spark, as well as disc-shaped electrode and device adopted | |
| JP2009233794A (en) | Grinding/polishing machine for silicon block, and method of working silicon wafer | |
| CN105415162A (en) | High-accuracy surface fine machining and finish machining method for thin-wall wheel discs | |
| CN108972354B (en) | Numerical control grinding and finishing machining method for shot blasting surface of blade | |
| CN101244527A (en) | Process method for eliminating bending of thin-wall bearing ring face | |
| CN113878410A (en) | High-shape precision forming method for arc of air inlet and outlet edges of blade | |
| CN102528138B (en) | Processing method of complex curved surface by adopting drum-like cutter | |
| CN207206000U (en) | A kind of cutting tool dulling machine | |
| CN210677738U (en) | Lathe for polishing and cutting special-shaped workpiece | |
| CN103358217A (en) | Automatic deburring machine for slender shaft parts | |
| CN102626901B (en) | Numerical control machining method for ball polishing wheel | |
| CN105364667B (en) | A kind of hyperboloid high-speed glazing machine | |
| CN104347357A (en) | Substrate machining method with polishing and follow-up cleaning being replaced by thinning | |
| CN112059741A (en) | Method for processing engine rotor blade tenon end surface fillet | |
| CN114536166A (en) | Vane pump rotor clamping tool and method for machining vane pump rotor equal-division grooves | |
| CN209793288U (en) | Full-automatic numerical control stepped drill shovel grinding machine | |
| CN207027125U (en) | Lathe with the grinding top function of large scale | |
| CN108000194B (en) | Regulating stage blade positioning fixture and the method for processing blade steam passage using fixture | |
| JPH0639644A (en) | Grinding machine | |
| CN110732945A (en) | grinding and polishing blade air inlet and outlet edge equipment | |
| CN110977796A (en) | Peripheral grinding wheel for coarse and fine grinding of PCBN blade | |
| CN217394526U (en) | Edge rounding finishing equipment | |
| RU2516156C2 (en) | Machining of equiaxed shafts | |
| CN106737120B (en) | Super lapping superposes high frequency oscillation device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20190322 |
|
| WD01 | Invention patent application deemed withdrawn after publication |