CN109488455A - A kind of diesel engine explosion-proof monitoring system based on explosion-proof sensor - Google Patents

A kind of diesel engine explosion-proof monitoring system based on explosion-proof sensor Download PDF

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Publication number
CN109488455A
CN109488455A CN201811303401.9A CN201811303401A CN109488455A CN 109488455 A CN109488455 A CN 109488455A CN 201811303401 A CN201811303401 A CN 201811303401A CN 109488455 A CN109488455 A CN 109488455A
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CN
China
Prior art keywords
explosion
diesel engine
module
proof
sensor
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Pending
Application number
CN201811303401.9A
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Chinese (zh)
Inventor
杨斌
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Hubei Kangli Power Technology Co Ltd
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Hubei Kangli Power Technology Co Ltd
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Priority to CN201811303401.9A priority Critical patent/CN109488455A/en
Publication of CN109488455A publication Critical patent/CN109488455A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B77/00Component parts, details or accessories, not otherwise provided for
    • F02B77/08Safety, indicating, or supervising devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D17/00Controlling engines by cutting out individual cylinders; Rendering engines inoperative or idling
    • F02D17/04Controlling engines by cutting out individual cylinders; Rendering engines inoperative or idling rendering engines inoperative or idling, e.g. caused by abnormal conditions

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Combined Controls Of Internal Combustion Engines (AREA)

Abstract

The present invention relates to explosion-proof monitoring system technical fields, especially a kind of diesel engine explosion-proof monitoring system based on explosion-proof sensor, including detection unit, electric cabinet, execution unit and recovery start unit, water level detecting module is electrically connected with water level sensor, temperature detecting module is electrically connected with temperature sensor, gas management module is electrically connected with firedamp sensor, Rotating speed measring module is electrically connected with speed probe, pressure detecting module is electrically connected with explosion-proof sensor, electric cabinet includes processor, the signal receiving module and protective module being electrically connected with processor, execution unit includes shutting down device and alarm device.Benefit of the invention can be shut down rapidly when diesel engine is abnormal, and avoid that safety accident occurs well.

Description

A kind of diesel engine explosion-proof monitoring system based on explosion-proof sensor
Technical field
The present invention relates to explosion-proof monitoring system technical field more particularly to a kind of diesel engine based on explosion-proof sensor are explosion-proof Monitoring system.
Background technique
With the fast development of economic construction of China, the industry such as coal constantly develops towards the direction of mechanization, automation, Various coal minings and transporting equipment are more and more widely used in various coal minings construction, in the driving exploitation and transport of coal mine roadway During, it needs using many coal mine special vehicles, diesel engine is with its biggish power and lower use cost quilt It is widely used on the special vehicle of coal mine, due to there is a large amount of volatile gas in the special producing environment of coal mine roadway Body will lead to temperature to increase to be more than explosivity gas when the heat that diesel engine generates during the work time is more than specified value When the burning point of body, it will cause and the explosion catastrophic consequence of lamp occurs in coal mine, therefore, diesel oil used in coal production is necessary With explosion-proof, when diesel engine delivery temperature in use, body surface temperature and cooling water temperature, cistern water level, When any one such as engine oil pressure are exceeded, it is all likely to result in danger, so needing to monitor diesel engine in real time, needs one Kind is capable of the explosion protection system of real-time monitoring diesel engine.
Summary of the invention
The purpose of the present invention is to solve lacking for the working condition for being unable to real-time monitoring diesel engine exists in the prior art Point, and a kind of diesel engine explosion-proof monitoring system based on explosion-proof sensor proposed.
To achieve the goals above, present invention employs following technical solutions:
It designs a kind of diesel engine explosion-proof monitoring system based on explosion-proof sensor, including detection unit, electric cabinet, executes list Member and recovery start unit, the detection unit includes water level detecting module, temperature detecting module, gas management module, revolving speed Detection module, pressure detecting module and signal transmitting module, the water level detecting module, temperature detecting module, gas management mould Block, Rotating speed measring module, pressure detecting module are electrically connected with signal transmitting module, and the water level detecting module is electrically connected There is water level sensor, for the water level sensor for detecting real time water level in diesel engine radiator, the temperature detecting module is electrical It is connected with temperature sensor, the temperature sensor is used to detect the delivery temperature, body surface temperature and cooling water of diesel engine Temperature, the gas management module are electrically connected with firedamp sensor, and the firedamp sensor is for detecting diesel engine building ring Gas density in border, the Rotating speed measring module are electrically connected with speed probe, and the speed probe is for detecting bavin The mechanical separator speed of oil machine, the pressure detecting module are electrically connected with explosion-proof sensor, and the explosion-proof sensor is for detecting profit Lubricating oil pressure, hydraulic fluid pressure and compression pocket pressure, the electric cabinet include processor, the signal with processor electric connection Receiving module and protective module, the signal receiving module is for receiving the data-signal that all the sensors detect, including water Position signal, temperature signal, pressure signal, gas density signal and tach signal, the effect of the protective module are to work as diesel engine In detection data when occurring abnormal, system can issue corresponding protection instruction, and execute order by protective module sending, described Execution unit includes shutting down device and alarm device, and the effect for shutting down device is the institute when the detection data of diesel engine occurs abnormal Stating shutdown device can make acceleration cable disconnect, so that diesel engine stops working, the effect of the alarm device is the inspection when diesel engine When measured data occurs abnormal, corresponding warning beep can be issued by loudspeaker, remind staff to repair, the recovery is opened After the completion of the effect of moving cell is the maintenance work when diesel engine, can be artificial or system restores starting diesel engine automatically, this takes Certainly and whether staff closes system in shutdown maintenance.
Preferably, the water level sensor needs to meet the regulation of the equipment in GB3836.4-2000, and rated operational voltage is 0.5V, the setting value of water level are 150 millimeters or so, and error is no more than 5 millimeters.
Preferably, the temperature sensor needs to meet the regulation of the equipment in GB3836.4-2000, and voltage rating is 0.2V, measurement temperature range are 0-200 degrees Celsius, and standard setting temperature is 70 degrees Celsius, and error is no more than 2 degrees Celsius.
Preferably, the firedamp sensor needs to meet the regulation of the equipment in GB3836.4-2000, and rated operational voltage is 6V, the measurement range of gas air concentration are 0-4%.
Preferably, the speed probe needs to meet the regulation of the equipment in GB3836.4-2000, and rated operational voltage is 6V, standard setting revolving speed are 2500r/min, and the range of speeds of measurement is 0-5000r/min, does not avoid mechanical failure, works as diesel oil After machine revolving speed is exceeded after a certain period of time can hard stop, wherein delay time has staff's setting.
Preferably, the explosion-proof sensing needs to meet the regulation of the equipment in GB3836.4-2000, and rated operational voltage is 6V, standard setting pressure is 0.08mpa, pressure measurement range 0.05-0.15mpa, in order to avoid diesel engine powers on When normal starting, the case where insufficient pressure leads to false alarm, the explosion-proof sensing is just practicable after 20 seconds after being powered up Detection function.
Preferably, the shutdown device needs to meet the equipment in GB3826.9-1990 and provides, rated operational voltage 24V, The shutdown device, which has, to be quick on the draw, and low water level, delivery temperature, body surface temperature, cooling water temperature, lubrication can occur When oil pressure, hydraulic fluid pressure, compressed air pressure, mechanical separator speed and air gas density occur abnormal, accurately and reliably certainly It is dynamic to stop machine operation.
A kind of diesel engine explosion-proof monitoring system based on explosion-proof sensor proposed by the present invention, beneficial effect are: this hair Low water level, delivery temperature, body surface temperature, cooling water can occur for the bright working condition for capableing of real-time monitoring diesel engine Temperature, when lubricating oil pressure, hydraulic fluid pressure, compressed air pressure, mechanical separator speed and air gas density occur abnormal, accurately It reliably is automatically stopped machine operation, avoids that safety accident occurs.
Detailed description of the invention
Fig. 1 is a kind of system block diagram of the diesel engine explosion-proof monitoring system based on explosion-proof sensor proposed by the present invention;
Fig. 2 is the execution unit of the diesel engine explosion-proof monitoring system based on explosion-proof sensor proposed by the present invention a kind of and extensive The system block diagram of multiple start unit.
In figure: detection unit 1, execution unit 3, restores start unit 4, water level detecting module 11, temperature inspection at electric cabinet 2 Survey module 12, gas management module 13, Rotating speed measring module 14, pressure detecting module 15, signal transmitting module 16, level sensor Device 111, temperature sensor 121, firedamp sensor 131, speed probe 141, explosion-proof sensor 151, signal receiving module 21, Processor 22, shuts down device 31, alarm device 32 at protective module 23.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-2, a kind of diesel engine explosion-proof monitoring system based on explosion-proof sensor, including detection unit 1, electric cabinet 2, execution unit 3 and recovery start unit 4, detection unit 1 include water level detecting module 11, temperature detecting module 12, gas inspection Survey module 13, Rotating speed measring module 14, pressure detecting module 15 and signal transmitting module 16, water level detecting module 11, temperature inspection Module 12, gas management module 13, Rotating speed measring module 14, pressure detecting module 15 is surveyed electrically to connect with signal transmitting module 16 It connects, water level detecting module 11 is electrically connected with water level sensor 111, and water level sensor 111 is real in diesel engine radiator for detecting Shi Shuiwei, temperature detecting module 12 are electrically connected with temperature sensor 121, and temperature sensor 121 is used to detect the row of diesel engine Temperature degree, body surface temperature and cooling water temperature, gas management module 13 are electrically connected with firedamp sensor 131, and gas passes Sensor 131 is used to detect the gas density in diesel engine working environment, and Rotating speed measring module 14 is electrically connected with speed probe 141, speed probe 141 is used to detect the mechanical separator speed of diesel engine, and pressure detecting module 15 is electrically connected with explosion-proof sensor 151, explosion-proof sensor 151 includes processing for detecting lubricating oil pressure, hydraulic fluid pressure and compression pocket pressure, electric cabinet 2 Device 22, the signal receiving module 21 being electrically connected with processor 22 and protective module 23, signal receiving module 21 is for receiving institute There are the data-signal that sensor detects, including water level signal, temperature signal, pressure signal, gas density signal and revolving speed letter Number, the effect of protective module 23 is when the detection data in diesel engine occurs abnormal, and system can issue corresponding protection instruction, And order is executed by the sending of protective module 23, execution unit 3 includes shutting down device 31 and alarm device 32, and the effect for shutting down device 31 is to work as When the detection data of diesel engine occurs abnormal, 31 meeting of device is shut down so that acceleration cable disconnection, so that diesel engine stops working, alarm The effect of device 32 is to issue corresponding warning beep by loudspeaker when the detection data of diesel engine occurs abnormal, remind work Repaired as personnel, restore start unit 4 effect be maintenance work when diesel engine after the completion of, can be artificial or system from Dynamic to restore starting diesel engine, this depends on and whether staff closes system in shutdown maintenance.
Wherein, water level sensor 111 needs to meet the regulation of the equipment in GB3836.4-2000, and rated operational voltage is 0.5V, the setting value of water level are 150 millimeters, and error is no more than 5 millimeters;Temperature sensor 121 needs to meet GB3836.4-2000 In equipment regulation, voltage rating 0.2V, measurement temperature range be 0-200 degrees Celsius, standard setting temperature be 70 degrees Celsius, Error is no more than 2 degrees Celsius;Firedamp sensor 131 needs to meet the regulation of the equipment in GB3836.4-2000, rated operational voltage For 6V, the measurement range of gas air concentration is 0-4%;Speed probe 141 needs to meet the equipment in GB3836.4-2000 Regulation, rated operational voltage 6V, standard setting revolving speed are 2500r/min, and the range of speeds of measurement is 0-5000r/min, not Avoid mechanical failure, after diesel engine speed is exceeded after a certain period of time can hard stop, wherein delay time has staff Setting;Explosion-proof sensing 151 needs to meet the regulation of the equipment in GB3836.4-2000, rated operational voltage 6V, standard setting pressure Power is 0.08mpa, pressure measurement range 0.05-0.15mpa, in order to avoid diesel engine powers on and normal starting when, Insufficient pressure causes the case where false alarm, and explosion-proof sensing 151 is after being powered up after 20 seconds with regard to practicable detection function;Shut down device 31 need to meet the equipment regulation in GB3826.9-1990, and rated operational voltage 24V, shutdown device 31, which has, to be quick on the draw, energy Enough that low water level is occurring, delivery temperature, body surface temperature, cooling water temperature, lubricating oil pressure, hydraulic fluid pressure, compression are empty When atmospheric pressure, mechanical separator speed and air gas density occur abnormal, it is accurately and reliably automatically stopped machine operation.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (7)

1. a kind of diesel engine explosion-proof monitoring system based on explosion-proof sensor, including detection unit (1), electric cabinet (2), execute list First (3) and restore start unit (4), which is characterized in that the detection unit (1) includes water level detecting module (11), temperature inspection Survey module (12), gas management module (13), Rotating speed measring module (14), pressure detecting module (15) and signal transmitting module (16), the water level detecting module (11), temperature detecting module (12), gas management module (13), Rotating speed measring module (14), Pressure detecting module (15) is electrically connected with signal transmitting module (16), and the water level detecting module (11) is electrically connected with water Level sensor (111), the water level sensor (111) is for detecting real time water level in diesel engine radiator, the temperature detection mould Block (12) is electrically connected with temperature sensor (121), the temperature sensor (121) be used for detect diesel engine delivery temperature, Body surface temperature and cooling water temperature, the gas management module (13) are electrically connected with firedamp sensor (131), and described watt This sensor (131) is used to detect the gas density in diesel engine working environment, and the Rotating speed measring module (14) is electrically connected Have speed probe (141), the speed probe (141) is used to detect the mechanical separator speed of diesel engine, the pressure detecting mould Block (15) is electrically connected with explosion-proof sensor (151), and the explosion-proof sensor (151) is for detecting lubricating oil pressure, hydraulic oil Pressure and compression pocket pressure, the electric cabinet (2) include processor (22), the signal being electrically connected with processor (22) reception Module (21) and protective module (23), the signal receiving module (21) are used to receive the data letter that all the sensors detect Number, including water level signal, temperature signal, pressure signal, gas density signal and tach signal, the work of the protective module (23) With being when the detection data in diesel engine occurs abnormal, system can issue corresponding protection instruction, and by protective module (23) Sending executes order, and the execution unit (3) includes shutting down device (31) and alarm device (32), and the effect for shutting down device (31) is When the detection data of diesel engine occurs abnormal, shutdown device (31) meeting is so that acceleration cable disconnects, so that diesel engine stops Work, the effect of the alarm device (32) can be issued by loudspeaker corresponding when the detection data of diesel engine occurs abnormal Warning beep reminds staff to repair, and the effect for restoring start unit (4) is when the maintenance mans of diesel engine finish Cheng Hou, can be artificial or system restores starting diesel engine automatically, this depends on and whether staff closes in shutdown maintenance and be System.
2. a kind of diesel engine explosion-proof monitoring system based on explosion-proof sensor according to claim 1, which is characterized in that institute It states the equipment that water level sensor (111) needs to meet in GB3836.4-2000 to provide, rated operational voltage 0.5V, water level Setting value is 150 millimeters or so, and error is no more than 5 millimeters.
3. a kind of diesel engine explosion-proof monitoring system based on explosion-proof sensor according to claim 1, which is characterized in that institute It states the equipment that temperature sensor (121) needs to meet in GB3836.4-2000 to provide, voltage rating 0.2V measures temperature model Enclosing is 0-200 degrees Celsius, and standard setting temperature is 70 degrees Celsius, and error is no more than 2 degrees Celsius.
4. a kind of diesel engine explosion-proof monitoring system based on explosion-proof sensor according to claim 1, which is characterized in that institute It states the equipment that firedamp sensor (131) needs to meet in GB3836.4-2000 to provide, rated operational voltage 6V, gas air The measurement range of concentration is 0-4%.
5. a kind of diesel engine explosion-proof monitoring system based on explosion-proof sensor according to claim 1, which is characterized in that institute It states the equipment that speed probe (141) needs to meet in GB3836.4-2000 to provide, rated operational voltage 6V, standard setting Revolving speed is 2500r/min, and the range of speeds of measurement is 0-5000r/min, mechanical failure is not avoided, after diesel engine speed is exceeded After a certain period of time can hard stop, wherein delay time has staff's setting.
6. a kind of diesel engine explosion-proof monitoring system based on explosion-proof sensor according to claim 1, which is characterized in that institute It states the equipment that explosion-proof sensing (151) needs to meet in GB3836.4-2000 to provide, rated operational voltage 6V, standard setting pressure Power is 0.08mpa, pressure measurement range 0.05-0.15mpa, in order to avoid diesel engine powers on and normal starting when, Insufficient pressure causes the case where false alarm, and the explosion-proof sensing (151) is after being powered up after 20 seconds with regard to practicable detection function.
7. a kind of diesel engine explosion-proof monitoring system based on explosion-proof sensor according to claim 1, which is characterized in that institute It states the equipment that shutdown device (31) needs to meet in GB3826.9-1990 to provide, rated operational voltage 24V, the shutdown device (31) have and be quick on the draw, low water level, delivery temperature, body surface temperature, cooling water temperature, lubrication pressure can occur When power, hydraulic fluid pressure, compressed air pressure, mechanical separator speed and air gas density occur abnormal, accurately and reliably stop automatically Only machine operation.
CN201811303401.9A 2018-11-02 2018-11-02 A kind of diesel engine explosion-proof monitoring system based on explosion-proof sensor Pending CN109488455A (en)

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CN201811303401.9A CN109488455A (en) 2018-11-02 2018-11-02 A kind of diesel engine explosion-proof monitoring system based on explosion-proof sensor

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CN201811303401.9A CN109488455A (en) 2018-11-02 2018-11-02 A kind of diesel engine explosion-proof monitoring system based on explosion-proof sensor

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110735712A (en) * 2019-11-07 2020-01-31 徐州众信矿业科技有限公司 mining equipment engine temperature detection and adjustment device and method
CN110856300A (en) * 2019-10-18 2020-02-28 山西矿为食品科技有限公司 Explosion-proof mining intelligent food heating device

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201433820Y (en) * 2009-06-08 2010-03-31 昆山晋桦豹胶轮车制造有限公司 Electrical automatic protection device of explosion-proof diesel locomotive
CN101825014A (en) * 2010-04-22 2010-09-08 吉林长城机械制造有限公司 Automatic protection device for coal mine explosion-proof diesel locomotive
CN105201671A (en) * 2015-10-09 2015-12-30 成都天地直方发动机有限公司 Electronic control system for mining anti-explosion electronic injection diesel locomotive

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201433820Y (en) * 2009-06-08 2010-03-31 昆山晋桦豹胶轮车制造有限公司 Electrical automatic protection device of explosion-proof diesel locomotive
CN101825014A (en) * 2010-04-22 2010-09-08 吉林长城机械制造有限公司 Automatic protection device for coal mine explosion-proof diesel locomotive
CN105201671A (en) * 2015-10-09 2015-12-30 成都天地直方发动机有限公司 Electronic control system for mining anti-explosion electronic injection diesel locomotive

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110856300A (en) * 2019-10-18 2020-02-28 山西矿为食品科技有限公司 Explosion-proof mining intelligent food heating device
CN110735712A (en) * 2019-11-07 2020-01-31 徐州众信矿业科技有限公司 mining equipment engine temperature detection and adjustment device and method

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Application publication date: 20190319