CN109485918A - A kind of Halogen phosphorus series composite flame retardant and flame-retardant high-molecular composite material - Google Patents

A kind of Halogen phosphorus series composite flame retardant and flame-retardant high-molecular composite material Download PDF

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CN109485918A
CN109485918A CN201811444282.9A CN201811444282A CN109485918A CN 109485918 A CN109485918 A CN 109485918A CN 201811444282 A CN201811444282 A CN 201811444282A CN 109485918 A CN109485918 A CN 109485918A
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retardant
flame
molecular
composite
composite material
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CN109485918B (en
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王柏
胡建设
郝争争
张桐鲁
余任
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Shenyang Fire Research Institute of Ministry of Public Security
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/04Ingredients characterised by their shape and organic or inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
    • C08K5/3492Triazines
    • C08K5/34928Salts
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/521Esters of phosphoric acids, e.g. of H3PO4
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • C08K7/24Expanded, porous or hollow particles inorganic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • C08K2003/321Phosphates
    • C08K2003/322Ammonium phosphate
    • C08K2003/323Ammonium polyphosphate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Fireproofing Substances (AREA)

Abstract

A kind of Halogen phosphorus series composite flame retardant and flame-retardant high-molecular composite material.The ingredient of Halogen phosphorus series composite flame retardant by mass percentage, acrylic acid pentaerythritol phosphate: 1~30%, ammonium polyphosphate: 0~60%, polyphosphoric acid melamine: 0~50%, molecular sieve: 0~25%.The ingredient of flame-retardant high-molecular composite material by mass percentage, Halogen phosphorus series composite flame retardant: 20~50%, high molecular material: 49.9~79.7%, antioxidant: 0.1~0.3%.The limit oxygen index of the flame-retardant high-molecular composite material reaches as high as 46.7%, UL-94 vertical burn test reaches V-0 grade, and heat release rate (HRR) and always raw smoke (TSR) can reduce by 84.0% and 43.02% compared with substrate macromolecule material respectively.

Description

A kind of Halogen phosphorus series composite flame retardant and flame-retardant high-molecular composite material
Technical field
The invention belongs to technical field of flame retardant, and in particular to a kind of Halogen phosphorus series composite flame retardant and flame-retardant high-molecular are multiple Condensation material.
Background technique
With the development of economy, more and more high molecular materials enter among the production and living of people, clothing ,food and housing Row is used, its figure is seen everywhere.However most high molecular material limit oxygen index are below 21%, belong to combustible material. 2015, national public security fire-fighting department was informed of a case fire 34.7 ten thousand altogether, dead 1899 people, injured 1213 people, direct property loss 43.6 hundred million yuan (Kunming Fire Department of Ministry of Public Security China fire yearbook .2016 [M]: Yunnan Publishing Group, 2016,03-04.), In be much related to high molecular material.High molecular material is not easy to extinguish once burning, and largely smolders, and high temperature dropping easily ignites Other materials.Carrying out flame retardant treatment to high molecular material is to reduce fire hazard, extends personnel's escape time, reduces fire hazard Effective means.
Halogen flame is a kind of traditional fire retardant, is continuously generated hydrogen halide in a fire, is also diluted flammable Property gas, due to gas have biggish density, be covered on combustible surface, also obstructed the contact with oxygen, destroy combustion Burn needed for element, be unable to reach burning condition, thus reach fire-retardant purpose (Environment international, 2003,29(6):683-689.).But halogen flame combustion process releases a large amount of black smokes and poisonous gas hydrogen halides, and its It is easily generated in air that there is corrosive strong acid halogen acids, seriously endanger human health and environment.According to fire incident Casualties statistics, 70~80% people is because sucking smog and toxic gas lead to death by suffocation.
Metal hydroxides based flame retardant is mainly magnesium hydroxide (MH) and aluminium hydroxide (ATH) fire retardant.Their resources It is rich and easy to get, cheap, stability is good, nontoxic, corrosion-free.It is filled into matrix, not only there is fire-retardant effect, and And there are also suppression cigarette effect, safety and environmental protections (Polymer international, 2010,59 (4): 539-542.).If but wanting Achieved the effect that with metal hydroxides flame-retardant polymer relatively good, their additive amount has generally all reached 50~60%, this The processing performance and mechanical property of material are had lost to a certain extent.
Phosphorus is a kind of for fire-retardant general effective element, it is possible to replace still widely used halogen flame at present.
Wu et al. is prepared for the ammonium polyphosphate with the microencapsulation of melamino-formaldehyde (MF) resin by in-situ polymerization Salt (MCAPP), the results showed that, less granular size and water absorption rate can be subtracted with MF resin microcapsuleization.In identical additive amount Under the conditions of compared with PP/APP composite material, the LOI value of PP/MCAPP composite material increases to 30.5% (Polymer from 20% Composites,2008,29(8):854-860.)。
Wang et al. has studied double-shell microcapsule polyphosphoric acid ammonium salt (APP).By situ aggregation method use by urea-formaldehyde With the duplex shell structure microencapsulation APP (MUFAPP) of melamine formaldehyde resin composition.It has been investigated that adding 30% in PP APP, UL-94 test cannot reach any grade, and in PP be added 30% MUFAPP UL-94 test in can achieve V-1 grades.When MUFAPP additive amount increases to 40%, the UL-94 result of PP/MUFAPP is increased to V-0 grades of (Journal of Thermal Analysis and Calorimetry,2014,115(2):1173-1181.)。
Liu et al. improves bisphenol-A by addition resorcinol bis- (diphenyl phosphoesters) (RDP) and poly- (phenylate) (PPO) Polycarbonate (PC)/poly- (mutual-phenenyl two acid bromide two alcohol ester) (PBT) blend flame retardant property.Pass through TGA, FTIR, TGA- Analysis is studied in detail to the fire-retardant of PC/PBT/RDP and PC/PBT/RDP/PPO blend in FTIR and SEM etc., as a result Show that RDP can be induced at 450 DEG C and generate higher coke yield, improves the thermal stability with PPO mixture.In addition, RDP So that the anti-flammability of PC/PBT blend is obtained more significant raising with being applied in combination for PPO, and reaches the sample of 1.6mm thickness V-0 grade (Polymers for Advanced Technologies, 2011,22 (12): 2392-2402.).
Luo etc. synthesizes a kind of phosphorous and nitro fire retardant --- three (3- nitrobenzophenone) phosphine (NPPh3), and by itself and phosphorus Triphenyl phosphate ester (TPP) mixing, is used for Flame-retardant acrylonitrile-butadiplasticrene (ABS).Show ABS/ by LOI and UL-9 test NPPh3/ TPP composite material be used only ABS/NPPh3It is compared with the system of ABS/TPP, ABS/NPPh3The LOI of/PP is higher.This Outside, its gas generated in thermal degradation process is had studied by TG-FTIR, the results showed that ABS/NPPh3/ TPP has cohesion Phase and gas phase cooperative flame retardant effect, and NPPh3/ TPP improves thermal stability (the Journal of Thermal of ABS Analysis and Calorimetry,2018,132(1):263-273.)。
The above phosphorus flame retardant achieves good flame retardant effect, however is limited in that its core flame-retardant compound closes It is typically more complicated at process, it is unfavorable for industrialized production, final products cost greatly improved, limit these fire retardants Using.
Summary of the invention
The purpose of the present invention is to overcome above-mentioned the shortcomings of the prior art, provides a kind of Halogen phosphorus series composite flame retardant, Ingredient includes acrylic acid pentaerythritol phosphate (PEPAA), ammonium polyphosphate (APP), polyphosphoric acid melamine (MPP) and molecule Sieve, the good flame retardation effect of the Halogen phosphorus series composite flame retardant are at low cost.
Another object of the present invention provides a kind of flame-retardant high-molecular composite material.
Above-mentioned purpose of the invention, is achieved by following technical solution:
A kind of Halogen phosphorus series composite flame retardant, ingredient by mass percentage, acrylic acid pentaerythritol phosphate: 1~ 30%, ammonium polyphosphate: 0~60%, polyphosphoric acid melamine: 0~50% and molecular sieve: 0~25%.
The preparation method of the Halogen phosphorus series composite flame retardant includes the following steps: to incite somebody to action according to ingredient percent Acrylic acid pentaerythritol phosphate, ammonium polyphosphate, polyphosphoric acid melamine and molecular sieve are blended, and it is compound to obtain Halogen phosphorus system Fire retardant.
A kind of flame-retardant high-molecular composite material, ingredient by mass percentage, Halogen phosphorus series composite flame retardant: 20~ 50%, high molecular material: 49.9~79.7%, antioxidant: 0.1~0.3%.
The high molecular material is one of plastics or rubber or a variety of.
The limit oxygen index of the flame-retardant high-molecular composite material is that 29~46.7%, UL-94 vertical burn test is V-1 ratings above, heat release rate (HRR) and total life smoke (TSR) reduce by 22~84.0% compared with substrate macromolecule material respectively With 12.1~43.02%.
The preparation method of the flame-retardant high-molecular composite material, include the following steps: Halogen phosphorus series composite flame retardant and Macromolecule material particle is blended, and obtains that sample is blended, and sample will be blended and carry out 10~20min of melt blending, melt blending Sample afterwards, it is tabletted, obtain flame-retardant high-molecular composite material.
The equipment of the melt blending operation is mixer, revolving speed 50r/min.
The equipment of the tabletted operation is vulcanizing press.
Beneficial effects of the present invention:
1, on the one hand is Halogen phosphorus series composite flame retardant of the invention, which passes through, added PEPAA, with ammonium polyphosphate, polyphosphoric acid trimerization Cyanamide, molecular sieve generate synergistic fire retardation, greatly improve flame retarding efficiency, reduce combustion product gases production quantity;On the other hand poly- phosphorus The use of sour ammonium, polyphosphoric acid melamine and molecular sieve also reduces the dosage of synthesis fire retardant PEPAA, to significantly reduce Production cost, convenient for the popularization and use of the fire retardant;
2, Halogen phosphorus series composite flame retardant of the invention and high molecular material are compound, obtain flame-retardant high-molecular composite material, The flame-retardant high-molecular composite material is fire retardant, and self-extinguishing without fire is without dripping off, halogen-free, and oxygen toxicity is big compared with halogen fire proofing Width reduces, and the limit oxygen index of the flame-retardant high-molecular composite material reaches V- up to 27~46.7%, UL-94 vertical burn test 1 ratings above, heat release rate (HRR) and total life smoke (TSR) reduce 22~84.0% compared with substrate macromolecule material respectively With 12.1~43.02%.
Detailed description of the invention
Fig. 1 is the high molecular material and the polyacrylic heat of Comparison study example 4 of 1~3 composite flame-retardant agent of Application Example preparation Rate of release comparison diagram;
Fig. 2 is that high molecular material prepared by 1~3 composite flame-retardant agent of Application Example and Comparison study example 4 are polyacrylic total Raw smoke comparison diagram.
Specific embodiment
Below with reference to embodiment, the present invention is described in further detail, and specific embodiment is that this is further described Invention, non-limiting protection scope of the present invention.
It is illustrated in a manner of specific embodiment below, the raw material is mass percent.
Prepare embodiment
In the ratio that table 1 is recorded, the composite flame-retardant agent of Examples 1 to 6 is prepared.
Table 1
In the ratio that table 2 is recorded, comparative example 1~4 is prepared.
Table 2
Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4
PEPAA - - - -
APP 100% - 50% -
MPP - 100% 50% -
Molecular sieve - - - -
Polypropylene - - - 100%
Application Example
In the ratio that table 3 is recorded, the flame-retardant high-molecular composite wood of application and preparation Examples 1 to 6 and Comparison study example 1~4 Expect, the composite flame-retardant agent in table 3 corresponds to the composite flame-retardant agent prepared in table 1 and table 2.
Table 3
Composite flame-retardant agent Antioxidant Polypropylene Nylon 11 Butadiene-styrene rubber Polystyrene
Application Example 1 30% 0.3% 69.7% - - -
Application Example 2 28% 0.3% 71.7% - - -
Application Example 3 25% 0.3% 74.7% - - -
Application Example 4 20% 0.3% - 79.7% - -
Application Example 5 29.7% 0.3% - - 70% -
Application Example 6 49.7% 0.3% - - - 50%
Comparison study example 1 50% 0.3% 49.7% - - -
Comparison study example 2 50% 0.3% 49.7% - - -
Comparison study example 3 50% 0.3% 49.7% - - -
Comparison study example 4 - - 100% - - -
The flame retardant property such as table 4 of Application Example and Comparison study example.
Table 4
The high molecular material and the polyacrylic heat release speed of Comparison study example 4 of 1~3 composite flame-retardant agent of Application Example preparation Rate comparison diagram, as shown in Figure 1, effectively reducing heat release rate;The macromolecule of 1~3 composite flame-retardant agent of Application Example preparation Material and the polyacrylic total raw smoke comparison diagram of Comparison study example 4, as shown in Fig. 2, effectively reducing total raw smoke.
By Comparison study example it is found that when high molecular material is without flame retardant treatment compared with Application Example test data When, it easily burns and largely discharges poisonous and harmful flue gas.And APP, MPP or APP/MPP mixture is used alone as fire retardant When, flame retardant effect is poor, and limit oxygen index is less than 26%, and UL-94 is without classification, though heat release rate and total raw smoke Purer high molecular material makes moderate progress, but effect is limited.PEPAA is only added, collectively forms and cooperates with APP, MPP, molecular sieve When fire retardant, flame retardant effect is good, and it is (most of for V-0 that limit oxygen index reaches V-1 grades or more rank more than 29%, UL-94 Grade), without dripping off, heat release rate and total raw purer high molecular material of smoke decline to a great extent.

Claims (3)

1. a kind of Halogen phosphorus series composite flame retardant, which is characterized in that its ingredient by mass percentage, acrylic acid pentaerythrite phosphoric acid Ester: 1~30%, ammonium polyphosphate: 0~60%, polyphosphoric acid melamine: 0~50%, molecular sieve: 0~25%.
2. a kind of flame-retardant high-molecular composite material, which is characterized in that its ingredient by mass percentage, Halogen phosphorus system composite flame-proof Agent: 20~50%, high molecular material: 49.9~79.7%, antioxidant: 0.1~0.3%.
3. flame-retardant high-molecular composite material according to claim 2, which is characterized in that the high molecular material is plastics Or one of rubber or a variety of.
CN201811444282.9A 2018-11-29 2018-11-29 Halogen-free phosphorus composite flame retardant and flame-retardant polymer composite material Active CN109485918B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3155639A (en) * 1961-01-19 1964-11-03 Rohm & Haas Polymers of acrylates and methacrylates of bicyclic phosphites and bicyclic phosphates
JP2000038396A (en) * 1998-07-24 2000-02-08 Kureha Chem Ind Co Ltd Multifunctional phosphate, multifunctional copper phosphate, resin composition, optical fiber, apparatus equipped with the same filter, heat-absorbing filter, optical fiber, and lens for glasses
DE10007977A1 (en) * 2000-02-22 2001-08-30 Hilti Ag Additive mixture useful in plastics molding, e.g. flexible panel, cable covering, petrol pipe screen, aircraft seat foam, glazing profiles, duct, elastic coating or sealant, contains acid generator, carbon source and particulate metal
CN103232635A (en) * 2013-04-10 2013-08-07 顺德职业技术学院 Synergetic intumescent flame-retardant polypropylene composite material and preparation method thereof
CN103897105A (en) * 2014-03-04 2014-07-02 河北联合大学 Polymeric phosphorus-silicon flame retardant containing PEPA side group and preparation method thereof
CN104341647A (en) * 2013-07-26 2015-02-11 中国石油大学(北京) Residual oil modified fire retardation agent composition and fire retardation polyolefin material prepared from the same
KR20170077458A (en) * 2015-12-28 2017-07-06 동우 화인켐 주식회사 Photosensitive resin comopsition and photocurable pattern forming by the same

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Publication number Priority date Publication date Assignee Title
US3155639A (en) * 1961-01-19 1964-11-03 Rohm & Haas Polymers of acrylates and methacrylates of bicyclic phosphites and bicyclic phosphates
JP2000038396A (en) * 1998-07-24 2000-02-08 Kureha Chem Ind Co Ltd Multifunctional phosphate, multifunctional copper phosphate, resin composition, optical fiber, apparatus equipped with the same filter, heat-absorbing filter, optical fiber, and lens for glasses
DE10007977A1 (en) * 2000-02-22 2001-08-30 Hilti Ag Additive mixture useful in plastics molding, e.g. flexible panel, cable covering, petrol pipe screen, aircraft seat foam, glazing profiles, duct, elastic coating or sealant, contains acid generator, carbon source and particulate metal
CN103232635A (en) * 2013-04-10 2013-08-07 顺德职业技术学院 Synergetic intumescent flame-retardant polypropylene composite material and preparation method thereof
CN104341647A (en) * 2013-07-26 2015-02-11 中国石油大学(北京) Residual oil modified fire retardation agent composition and fire retardation polyolefin material prepared from the same
CN103897105A (en) * 2014-03-04 2014-07-02 河北联合大学 Polymeric phosphorus-silicon flame retardant containing PEPA side group and preparation method thereof
KR20170077458A (en) * 2015-12-28 2017-07-06 동우 화인켐 주식회사 Photosensitive resin comopsition and photocurable pattern forming by the same

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Title
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