CN109485179A - A kind of Sucralose waste water pretreatment system - Google Patents

A kind of Sucralose waste water pretreatment system Download PDF

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Publication number
CN109485179A
CN109485179A CN201811510691.4A CN201811510691A CN109485179A CN 109485179 A CN109485179 A CN 109485179A CN 201811510691 A CN201811510691 A CN 201811510691A CN 109485179 A CN109485179 A CN 109485179A
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pressure heater
waste water
pipeline
pressure
preprocessing subsystem
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CN109485179B (en
Inventor
许丹
曹煜
韩厚强
吴艳芳
陈志远
时光贺
周俊
曹雯
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Anhui Sanjiang Water Engineering Co Ltd
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Anhui Sanjiang Water Engineering Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/89Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with noble metals
    • B01J23/892Nickel and noble metals
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/121Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
    • C02F11/122Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using filter presses
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • C02F1/06Flash evaporation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/66Treatment of water, waste water, or sewage by neutralisation; pH adjustment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/725Treatment of water, waste water, or sewage by oxidation by catalytic oxidation

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treatment Of Water By Oxidation Or Reduction (AREA)

Abstract

The invention belongs to technical field of waste water processing, and in particular to a kind of Sucralose waste water pretreatment system, including the first preprocessing subsystem for removing organic matter, polycondensation reaction occurs at 180-220 DEG C or more for the organic matter, generates waste residue;The pretreatment system further includes the second preprocessing subsystem for carrying out catalysis oxidation to the treatment fluid being discharged from the first preprocessing subsystem;First preprocessing subsystem is connected by pipeline with the second preprocessing subsystem, and first preprocessing subsystem is equipped with Sucralose waste water inlet, and second preprocessing subsystem is equipped with outlet.The beneficial effects of the present invention are: the present invention cooperates the method for flash distillation to add thermogenetic polycondensation reaction to fulfil ahead of schedule waste liquid again using sectional steaming heating, the waste residue generated is avoided to attach to catalytic oxidation tower inner wall of the pipe, it can effectively prevent blocking, can achieve the effect of permanent stable operation.

Description

A kind of Sucralose waste water pretreatment system
Technical field
The invention belongs to technical field of waste water processing, and in particular to a kind of Sucralose waste water pretreatment system.
Background technique
Sucralose is uniquely using sucrose as the functional sweetener of raw material, and sugariness is up to 600 times of sucrose.This sweetener The features such as with noenergy, sugariness is high, and sweet taste is pure, highly safe.It is one of current classic functional sweetener.
The waste water generated in the production process of Sucralose is often high concentration, amount with high salt, difficult to degrade, and it is high to contain ring class The organic wastewater of molecular contaminants, open loop chain rupture and degradation treatment are all more difficult, if pretreatment cannot reach effect, to subsequent Biochemical treatment bring biggish difficulty, or even water outlet can be not up to standard.Wet raw noodles are useless for processing Sucralose Water effect is very considerable, hence it is evident that is better than other advanced oxidation processes.
But polycondensation reaction can occur when water temperature rises to 180 DEG C or more for the organic pollutant in Sucralose production waste water To generate a large amount of waste residues, and these waste residues can attach to catalytic oxidation tower inner wall of the pipe and progressive additive, and then cause Heat exchanger, pipeline etc. usually block, and equipment can not be run steadily in the long term.
Summary of the invention
To solve the above-mentioned problems, the present invention provides a kind of Sucralose waste water pretreatment system, is carrying out catalysis oxidation The easy organic matter that polycondensation reaction occurs is removed before, the waste residue generated is avoided to attach to catalytic oxidation tower inner wall of the pipe, It can effectively prevent blocking.
The present invention provides the following technical solutions:
A kind of Sucralose waste water pretreatment system, it is described including the first preprocessing subsystem for removing organic matter First preprocessing subsystem is equipped with Sucralose waste water inlet, occurs into the organic matter in first preprocessing subsystem Polycondensation reaction generates waste residue;The pretreatment system further include for from the treatment fluid that the first preprocessing subsystem is discharged into Second preprocessing subsystem of row catalysis oxidation, first preprocessing subsystem pass through pipeline and the second preprocessing subsystem phase Connection, second preprocessing subsystem are equipped with outlet.
Preferably, first preprocessing subsystem include logical raw water slot is sequentially connected by pipeline, multistage pressure adds Hot device one, batch condensation polymerization reactor, flash tank one, cooling slot one, filter press one and treatment fluid collecting tank, the raw water slot are equipped with three Chlorine sucrose waste water inlet, the treatment fluid collecting tank are connected by pipeline with the second preprocessing subsystem.
Preferably, the ammonium hydroxide for being adjusted to neutrality Sucralose wastewater pH in raw water slot is equipped in the system;
The multistage pressure heater one includes at least the two-stage pressure heater being connected with each other by pipeline, wherein first Stage pressure heater is low-pressure heater one of the pressure in 0.2-0.4Mpa, temperature at 120-140 DEG C, second level pressure heater High-pressure heater one for pressure in 0.8-1.2Mpa, temperature at 180-200 DEG C, the low-pressure heater one, high-pressure heater It is equipped with the vapor inlet port being connected with steam-out (SO) on one and is heated by steam, the low-pressure heater one passes through Pipeline is connected with raw water slot, and the high-pressure heater one is connected by pipeline with batch condensation polymerization reactor.
Preferably, it is 180-190 DEG C, pressure 1.0-1.2Mpa that the batch condensation polymerization reactor, which carries out the temperature of polycondensation reaction, Reaction time is 30-60min.
Preferably, second preprocessing subsystem include be sequentially connected by pipeline logical multistage pressure heater two, Catalytic oxidation tower, flash tank two, cooling slot two, filter press two and collecting tank, the multistage pressure heater pass through pipeline It is connected with the first preprocessing subsystem or treatment fluid collecting tank, the collecting tank is equipped with outlet.
Preferably, the multistage pressure heater two includes at least the two-stage pressure heating for being connected with each other logical by pipeline Device, wherein first order pressure heater is low-pressure heater two of the pressure in 0.2-0.4Mpa, temperature at 120-140 DEG C, the Secondary pressure heater is high-pressure heater two of the pressure in 0.8-1.2Mpa, temperature at 180-200 DEG C, the low-pressure heating Device two is connected by pipeline with the first preprocessing subsystem or treatment fluid collecting tank, the high-pressure heater two by pipeline with Catalytic oxidation tower is connected.
Preferably, the catalytic oxidation tower carries out catalysis oxygen to Sucralose waste water using Wet Catalytic Oxidation Method Change.
Preferably, catalyst used by the Wet Catalytic Oxidation Method is prepared via a method which,
S1, the polystyrene microsphere aqueous solution for being 3%-5% by mass fraction and graphene oxide are according to weight ratio It 100:(1-10) mixes, uniform stirring 20-60min, it is dry at 100-120 DEG C, obtain product A;
S2, nickel, palladium, silver, platinum and gold are calcined into 2h under 800 DEG C, condition of nitrogen gas according to weight ratio 1:2:3:1:1, obtained Product B;
S3, by product A, product B according to weight ratio 1:(3-5) after evenly mixing, obtain the catalyst.
The beneficial effects of the present invention are:
1, the present invention cooperates the method for flash distillation to add thermogenetic polycondensation reaction to shift to an earlier date waste liquid again using sectional steaming heating It completes, then is separated the waste residue that polycondensation reaction generates from waste liquid by the method for cooling, filters pressing, the clear liquid separated Catalytic wet oxidation is carried out again, is avoided the waste residue generated from attaching to catalytic oxidation tower inner wall of the pipe, be can effectively prevent Blocking, can achieve the effect of permanent stable operation.
2, the present invention separates the larger molecular organics that polycondensation reaction is generated in waste liquid, using catalytic wet oxygen Change, catalytic wet oxidation system equipment service life can be greatly improved, reduces maintenance cost.
3, the present invention is used in combination using low-pressure steam heating and high pressure steam heating, and segmentally heating imitates steam utilization Rate is substantially improved, and reduces operating cost.
4, the present invention is heated using steam, accomplishes sufficiently to disturb to the waste liquid in heating process, and then prevents stickiness useless Slag has an impact preprocessing process.
Detailed description of the invention
Fig. 1 is the first preprocessing subsystem and the second preprocessing subsystem annexation figure;
Fig. 2 is the structural schematic diagram of Sucralose waste water pretreatment system.
Attached meaning marked in the figure is as follows:
One 13- high-pressure heater of 1- the first preprocessing subsystem 11- raw water slot 12- low-pressure heater, one 14- polycondensation One 16- of reaction kettle 15- flash tank cooling one 17- filter press of slot, one 18- treatment fluid collecting tank
Two 22- high-pressure heater of 2- the second preprocessing subsystem 21- low-pressure heater, two 23- catalytic oxidation tower Two 25- of 24- flash tank cooling two 26- filter press of slot, two 27- collecting tank
Specific embodiment
The present invention is illustrated combined with specific embodiments below.
Embodiment 1
As shown in Figure 1, a kind of Sucralose waste water pretreatment system, including the first pretreatment for removing organic matter System 1, first preprocessing subsystem 1 is equipped with Sucralose waste water inlet, into first preprocessing subsystem 1 Organic matter occur polycondensation reaction, generate waste residue;The pretreatment system further includes for from 1 row of the first preprocessing subsystem Treatment fluid out carries out the second preprocessing subsystem 2 of catalysis oxidation, and first preprocessing subsystem 1 passes through pipeline and second Preprocessing subsystem 2 is connected, and second preprocessing subsystem 2 is equipped with outlet.
Embodiment 2
On the basis of embodiment 1, as shown in Fig. 2, first preprocessing subsystem includes being sequentially connected by pipeline Logical raw water slot 11, multistage pressure heater one, batch condensation polymerization reactor 14, flash tank 1, cooling slot 1, one 17 and of filter press Treatment fluid collecting tank 18, the raw water slot 11 are equipped with Sucralose waste water inlet, and the treatment fluid collecting tank 18 passes through pipeline It is connected with the second preprocessing subsystem.
Embodiment 3
On the basis of real-time example 2, as shown in Fig. 2, being equipped in the system by Sucralose wastewater pH tune in raw water slot 11 It saves to neutral ammonium hydroxide;
The multistage pressure heater one includes at least the two-stage pressure heater being connected with each other by pipeline, wherein first Stage pressure heater is low-pressure heater one 12 of the pressure in 0.3Mpa, temperature at 130 DEG C, and second level pressure heater is pressure It is all provided on the high-pressure heater 1 of 1.0Mpa, temperature at 190 DEG C, the low-pressure heater 1, high-pressure heater 1 Have the vapor inlet port being connected with steam-out (SO) and heated by steam, the low-pressure heater 1 by pipeline with Raw water slot 11 is connected, and the high-pressure heater 1 is connected by pipeline with batch condensation polymerization reactor 14.
Embodiment 4
On the basis of real-time example 3, the temperature that the batch condensation polymerization reactor carries out polycondensation reaction is 180 DEG C, and pressure is 1.0Mpa, reaction time 45min.
Embodiment 5
On the basis of real-time any one of example 1-4, as shown in Figure 1, 2, second preprocessing subsystem 2 includes passing through pipe Road is sequentially connected logical multistage pressure heater two, catalytic oxidation tower 23, flash tank 2 24, cooling slot 2 25, filter press 2 26 and collecting tank 27, the multistage pressure heater passes through pipeline and the first preprocessing subsystem 1 or treatment fluid collecting tank 18 It is connected, the collecting tank 27 is equipped with outlet.
Embodiment 6
On the basis of real-time example 5, the multistage pressure heater two is included at least to be connected with each other logical two by pipeline Stage pressure heater, wherein first order pressure heater is low-pressure heater two of the pressure in 0.3Mpa, temperature at 130 DEG C 21, second level pressure heater is high-pressure heater two 22 of the pressure in 1.0Mpa, temperature at 190 DEG C, the low-pressure heating Device 2 21 is connected by pipeline with the first preprocessing subsystem 1 or treatment fluid collecting tank 18, and the high-pressure heater 2 22 is logical Pipeline is crossed to be connected with catalytic oxidation tower 23.
Embodiment 7
On the basis of real-time example 6, the catalytic oxidation tower is using Wet Catalytic Oxidation Method to Sucralose waste water Carry out catalysis oxidation;
Catalyst used by the Wet Catalytic Oxidation Method is prepared via a method which,
S1, the polystyrene microsphere aqueous solution for being 3%-5% by mass fraction and graphene oxide are according to weight ratio It 100:(1-10) mixes, uniform stirring 20-60min, it is dry at 100-120 DEG C, obtain product A;
S2, nickel, palladium, silver, platinum and gold are calcined into 2h under 800 DEG C, condition of nitrogen gas according to weight ratio 1:2:3:1:1, obtained Product B;
S3, by product A, product B according to weight ratio 1:(3-5) after evenly mixing, obtain the catalyst.
Polystyrene microsphere aqueous solution and the product A of graphene oxide preparation are the non-metallic composition with catalytic activity, It increases electrochemistry specific surface area with classifying porous structure, micropore and meso-hole structure therein, and macroporous structure is easy to react The transmission of object and product;Nickel, palladium, silver, platinum and the product B of gold preparation are with catalytically-active metals composition, and inventor is by the two After mixing, it is found that its catalytic performance produces great raising, at this moment due to that can be distributed in catalytically-active metals composition State micropore and it is mesoporous in, significantly increase the contact area of catalytic oxidation.
Pretreatment system workflow of the invention is as follows:
Sucralose produces waste water COD=150000mg/L, B/C < 0.2, initially enters raw water slot 11, and ammonium hydroxide tune is added It saves pH to 7.0 and enters back into hyperbaric heating reactor then via being preheated in plunger pump to low-pressure heating reactor 12 The heating of 13 depth, low-pressure heating reactor 12 and high-pressure heater 13 are all 304 stainless steel materials, have pressure gauge, and low pressure adds The reaction pressure control of thermal reactor in 0.3Mpa, reaction temperature control at 110 DEG C, the 13 reaction pressure control of hyperbaric heating reactor System is heated in 1.0Mpa, reaction temperature control at 190 DEG C, and in a manner of being passed through steam, and the disturbance of steam can prevent waste water from existing A large amount of waste residues that this section generates are attached to equipment surface, are heated to 170 DEG C;Waste water after heating, which is passed through batch condensation polymerization reactor 14, makes it In some larger molecular organics polycondensation reaction occurs, the material of batch condensation polymerization reactor 14 is 304 stainless steels, and kettle interior reaction temperature is 170 DEG C, reaction pressure 1.0Mpa, the reaction time is 45 minutes;Flash tank 1, abrupt release pressure are entered by relief valve control again Power reduces waste liquid boiling point, is conducive to waste residue and separates from waste liquid, and the material of flash tank 1 is 304 stainless steels;After flash distillation Mixture through cooling slot 1 cool down, cooling slot 1 utilize circulating water cooling;Enter filter press 1 after cooling, after filters pressing Obtained clear liquid enters treatment fluid collecting tank 18, waste water COD=120000mg/L.
Waste water in treatment fluid collecting tank 18 passes sequentially through low-pressure heater 2 21, high-pressure heater 2 22 via plunger pump 170 DEG C are heated to, wherein the material of low-pressure heater 2 21 is 304 stainless steels, and internal pressure is controlled in 0.3Mpa, hyperbaric heating The material of device 2 22 is 304 stainless steels, and internal pressure control is Kazakhstan conjunction in 1.0Mpa, the material of catalytic oxidation tower 23 Gold, inside are furnished with 1.5 side's catalyst, and 200-215 DEG C of temperature, outlet pressure 2.5Mpa in tower, dwell time in the tower is 4 hours; Water outlet enters flash tank 2 24, and abrupt release pressure reduces boiling point;The slot 2 25 that cools down utilizes circulating water cooling;Enter after cooling Filter press 2 26, the clear liquid obtained after filters pressing enter collecting tank 27.It is discharged COD=60000mg/L, biochemical B/C > 0.4.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, although referring to aforementioned reality Applying example, invention is explained in detail, for those skilled in the art, still can be to aforementioned each implementation Technical solution documented by example is modified or equivalent replacement of some of the technical features.It is all in essence of the invention Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (8)

1. a kind of Sucralose waste water pretreatment system, which is characterized in that including the first pretreatment for removing organic matter System (1), first preprocessing subsystem (1) are equipped with Sucralose waste water inlet, into the first pretreatment subsystem Polycondensation reaction occurs for the organic matter in system (1), generates waste residue;The pretreatment system further includes for sub from the first pretreatment The treatment fluid of system (1) discharge carries out the second preprocessing subsystem (2) of catalysis oxidation, first preprocessing subsystem (1) It is connected by pipeline with the second preprocessing subsystem (2), second preprocessing subsystem (2) is equipped with outlet.
2. a kind of Sucralose waste water pretreatment system according to claim 1, which is characterized in that first pretreatment Subsystem (1) include be sequentially connected by pipeline logical raw water slot (11), multistage pressure heater one, batch condensation polymerization reactor (14), Flash tank one (15), cooling slot one (16), filter press one (17) and treatment fluid collecting tank (18), the raw water slot (11) are equipped with Sucralose waste water inlet, the treatment fluid collecting tank (18) are connected by pipeline with the second preprocessing subsystem (2).
3. a kind of Sucralose waste water pretreatment system according to claim 2, which is characterized in that being equipped in the system will The ammonium hydroxide that the interior Sucralose wastewater pH of raw water slot (11) is adjusted to neutrality;
The multistage pressure heater one includes at least the two-stage pressure heater being connected with each other by pipeline, wherein first order pressure Power heater is low-pressure heater one (12) of the pressure in 0.2-0.4Mpa, temperature at 120-140 DEG C, second level pressure heater High-pressure heater one (13) for pressure in 0.8-1.2Mpa, temperature at 180-200 DEG C, the low-pressure heater one (12), height The vapor inlet port being connected with steam-out (SO) is equipped in pressure heater one (13) and is heated by steam, the low pressure Heater one (12) is connected by pipeline with raw water slot (11), and the high-pressure heater one (13) passes through pipeline and polycondensation reaction Kettle (14) is connected.
4. a kind of Sucralose waste water pretreatment system according to claim 2, which is characterized in that the batch condensation polymerization reactor (14) temperature for carrying out polycondensation reaction is 180-190 DEG C, pressure 1.0-1.2Mpa, reaction time 30-60min.
5. a kind of Sucralose waste water pretreatment system according to claim 1-4, which is characterized in that described Two preprocessing subsystems (2) include be sequentially connected by pipeline logical multistage pressure heater two, catalytic oxidation tower (23), Flash tank two (24), cooling slot two (25), filter press two (26) and collecting tank (27), the multistage pressure heater pass through pipeline It is connected with the first preprocessing subsystem (1) or treatment fluid collecting tank (18), the collecting tank (27) is equipped with outlet.
6. a kind of Sucralose waste water pretreatment system according to claim 5, which is characterized in that the multistage pressure adds Hot device two includes at least the two-stage pressure heater for being connected with each other logical by pipeline, and wherein first order pressure heater is pressure In the low-pressure heater two (21) of 0.2-0.4Mpa, temperature at 120-140 DEG C, second level pressure heater is pressure in 0.8- The high-pressure heater two (22) of 1.2Mpa, temperature at 180-200 DEG C, the low-pressure heater two (21) are pre- by pipeline and first Processing subsystem (1) or treatment fluid collecting tank (27) are connected, and the high-pressure heater two (22) passes through pipeline and catalysis oxidation Reaction tower (23) is connected.
7. a kind of Sucralose waste water pretreatment system according to claim 6, which is characterized in that the catalysis oxidation is anti- Tower (23) are answered to carry out catalysis oxidation to Sucralose waste water using Wet Catalytic Oxidation Method.
8. a kind of Sucralose waste water pretreatment system according to claim 7, which is characterized in that the catalytic wet oxygen Catalyst used by change method is prepared via a method which,
S1, the polystyrene microsphere aqueous solution for being 3%-5% by mass fraction and graphene oxide are 100:(1- according to weight ratio 10) it mixes, uniform stirring 20-60min, it is dry at 100-120 DEG C, obtain product A;
S2, nickel, palladium, silver, platinum and gold are calcined into 2h under 800 DEG C, condition of nitrogen gas according to weight ratio 1:2:3:1:1, obtains product B;
S3, by product A, product B according to weight ratio 1:(3-5) after evenly mixing, obtain the catalyst.
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