CN109471405A - Device is transformed in annealing furnace heating tube current monitoring - Google Patents

Device is transformed in annealing furnace heating tube current monitoring Download PDF

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Publication number
CN109471405A
CN109471405A CN201811524773.4A CN201811524773A CN109471405A CN 109471405 A CN109471405 A CN 109471405A CN 201811524773 A CN201811524773 A CN 201811524773A CN 109471405 A CN109471405 A CN 109471405A
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China
Prior art keywords
current
signal
heating tube
module
value
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Granted
Application number
CN201811524773.4A
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Chinese (zh)
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CN109471405B (en
Inventor
李红安
沈才智
罗海潮
谢辉彪
马望征
谢泳
张德志
常俊杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHONGQING LONGYU PRECISION COPPER TUBE Co Ltd
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CHONGQING LONGYU PRECISION COPPER TUBE Co Ltd
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Application filed by CHONGQING LONGYU PRECISION COPPER TUBE Co Ltd filed Critical CHONGQING LONGYU PRECISION COPPER TUBE Co Ltd
Priority to CN201811524773.4A priority Critical patent/CN109471405B/en
Publication of CN109471405A publication Critical patent/CN109471405A/en
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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/058Safety, monitoring
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D11/00Process control or regulation for heat treatments
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/08Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/08Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R19/00Arrangements for measuring currents or voltages or for indicating presence or sign thereof
    • G01R19/25Arrangements for measuring currents or voltages or for indicating presence or sign thereof using digital measurement techniques
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/10Plc systems
    • G05B2219/14Plc safety
    • G05B2219/14006Safety, monitoring in general

Abstract

The present invention introduces a kind of annealing furnace heating tube current monitoring transformation device, heating tube including being mounted on annealing furnace bottom, the heating tube is connected with service cable, current monitoring device is installed on the service cable, the current monitoring device is by Current Mutual Inductance module, transmitter module and PLC Analog input mModule are constituted, the input terminal of the Current Mutual Inductance module is electrically connected with service cable, the output end of Current Mutual Inductance module is connected with the input terminal of transmitter module, the output end of the transmitter module is connected with the input terminal of PLC Analog input mModule, the output end and operating terminal of the PLC Analog input mModule communicate to connect.Transformation device of the invention can find failure problems, and feedback alarm in first time, and reliability is preferable, and fast response time, reduces accident rate, so that substandard product rate is substantially reduced, to save a large amount of cost for enterprise.

Description

Device is transformed in annealing furnace heating tube current monitoring
Technical field
The present invention relates to the renovation technique of annealing furnace, device is transformed in specifically a kind of annealing furnace heating tube current monitoring, is belonged to In copper pipe processing technical field.
Background technique
Now at present during manufacturing high-precision copper pipe, to copper pipe carry out annealing be important process it One, so-called annealing is that metal is heated slowly to certain temperature, keeps enough time, then a kind of gold cooling with Reasonable Speed Belong to heat treatment process.Purpose be make by casting, forging rolling, stretch process material softening, improve plasticity and toughness, make chemistry at Divide homogenization, removes residual stress, or obtain expected physical property, the principal element of the hardness of annealing effect copper pipe is crystal grain Degree, the factor for influencing grain size size mainly have: annealing temperature and soaking time.At present when carrying out annealing process, need It to use and arrive annealing furnace, by being heated up annealing furnace come heating copper tube, since annealing furnace is added by electric heating tube Heat heating, when heating tube is abnormal, heating temperature will be impacted, to be caused to the quality of copper pipe product hidden Suffer from.And annealing furnace used at present, there is no monitoring in real time to the electric current of each heating tube, operator can only lead to The variation of excess temperature goes to judge the exception of heating tube, but cannot intuitively go the quality of discovery heating tube, be easy to cause production in this way The quality of lot accident of product.
Summary of the invention
For above-mentioned deficiency in the prior art, it is a primary object of the present invention to solve to lack in now current annealing furnace pair The monitoring means of heating tube quality lead to the problem of cannot finding failure in time, and heating tube can be monitored in real time by introducing one kind Device is transformed in the annealing furnace heating tube current monitoring of electric current.
Technical solution of the present invention: device is transformed in annealing furnace heating tube current monitoring, including being mounted on annealing furnace bottom Heating tube, the heating tube are connected with service cable, which is characterized in that current monitoring dress is equipped on the service cable It sets, the current monitoring device is made of Current Mutual Inductance module, transmitter module and PLC Analog input mModule, the electricity The input terminal of stream mutual inductance module is electrically connected with service cable, the input terminal phase of the output end and transmitter module of Current Mutual Inductance module Even, the output end of the transmitter module is connected with the input terminal of PLC Analog input mModule, the PLC analog input mould The output end and operating terminal of block communicate to connect;
The Current Mutual Inductance module: for acquiring the electric current original signal on service cable in real time, and the electric current of acquisition is original Signal is changed into analog current signal, then analog current signal is sent to transmitter module;
The transmitter module: for receiving the analog current signal of Current Mutual Inductance module input, then by analog current signal It is converted into standard current signal, then standard current signal is exported and gives PLC Analog input mModule;
The PLC Analog input mModule: believe for receiving the standard current signal of transmitter module input, and to normalized current Number calculating analysis is carried out, analysis result by control signal is then sent to operating terminal;
The operating terminal: for receiving the control signal of PLC Analog input mModule transmission, and electric current is shown by display screen State;
The PLC Analog input mModule carries out analytical calculation when calculating analysis as follows:
1) standard current signal received is normalized to the digital quantity of 0-27648;
2) digital quantity after standardizing in step 1) is converted to the engineering value of 0-400A;
3) substitute into formula for engineering value obtained in step 2 as unknown number X: then Y is calculated in Y=(X/27648) * 400 Value;
4) real-time temperature values for detecting heating tube obtain after the difference of real-time temperature values and preset temperature value is carried out PID calculating Pulse signal changes percentage;
5) when pulse signal variation percentage reaches 100%, the Y value in step 3) is compared with preset normal value 14860 Compared with, if Y value is less than normal value 14860, generation alarm signal;If Y value is greater than or equal to normal value 14860, report is not generated Alert signal;
6) alarm signal operating terminal is output to be shown and alarmed.
In the present invention, the PID calculation method used in PLC Analog input mModule is a kind of existing calculation method, this The technical staff in field can know that the PID calculation method is common temperature computation method on industrial control equipment, here By introducing PID calculation method and combining preset calculation method, to help to judge whether heating tube current is in normal condition.
Optimally, the numerical value of the analog current signal is 0-5A, and the numerical value of the standard current signal is 4-20mA.
Optimally, the model BH-0.66 of the Current Mutual Inductance module.
Optimally, the model MIK-DJ of the transmitter module.
Compared with the existing technology, the invention has the following advantages:
1, transformation device of the invention is monitored in real time by the electric current to heating tube, can be asked in first time discovery failure Topic, and feedback alarm can prevent copper pipe batch so that staff is unwitting after solving the problems, such as current heating tube damage The generation of quality accident.
2, reliability is preferable, and fast response time, is not necessarily to human attendance, realizes the automatic monitoring pipe for annealing furnace Reason, hence it is evident that improve the safety in production process.
3, due to reducing accident rate, so that substandard product rate is substantially reduced, to save largely for enterprise Cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that device is transformed in annealing furnace heating tube current monitoring of the present invention;
Fig. 2 is the structural schematic diagram of current monitoring device in the present invention.
In figure, 1-heating tube, 2-service cables, 3-current monitoring devices, 31-Current Mutual Inductance modules, 32-pick-ups Device module, 33-PLC Analog input mModules, 4-operating terminals.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and specific embodiments.
As Figure 1-Figure 2, device is transformed in annealing furnace heating tube current monitoring of the invention, including is mounted on annealing furnace bottom The heating tube 1 in portion, the heating tube 1 are connected with service cable 2, and heating tube 1 here heats annealing furnace after heating up.This The innovation of invention is, current monitoring device 3 is equipped on the service cable 2, the current monitoring device 3 is by electric current Mutual inductance module 31, transmitter module 32 and PLC Analog input mModule 33 are constituted, the input terminal of the Current Mutual Inductance module 31 with Service cable 2 is electrically connected, and the output end of Current Mutual Inductance module 31 is connected with the input terminal of transmitter module 32, the transmitter mould The output end of block 32 is connected with the input terminal of PLC Analog input mModule 33, the output end of the PLC Analog input mModule 33 It is communicated to connect with operating terminal 4;The Current Mutual Inductance module 31: for acquiring the electric current original signal on service cable 2 in real time, And the electric current original signal of acquisition is changed into analog current signal, then analog current signal is sent to transmitter module 32; The transmitter module 32: for receiving the analog current signal of the input of Current Mutual Inductance module 31, then by analog current signal It is converted into standard current signal, then standard current signal is exported to PLC Analog input mModule 33;The PLC analog quantity is defeated Enter module 33: for receiving the standard current signal of the input of transmitter module 32, and calculating analysis being carried out to standard current signal, Then analysis result is sent to operating terminal 4 by controlling signal;The operating terminal 4: for receiving PLC analog input The control signal that module 33 is sent, and current status is shown by display screen.
In the present invention, the PLC Analog input mModule carries out analytical calculation when calculating analysis as follows:
1) standard current signal received is normalized to the digital quantity of 0-27648;
2) digital quantity after standardizing in step 1) is converted to the engineering value of 0-400A;
3) substitute into formula for engineering value obtained in step 2 as unknown number X: then Y is calculated in Y=(X/27648) * 400 Value;
4) real-time temperature values for detecting heating tube obtain after the difference of real-time temperature values and preset temperature value is carried out PID calculating Pulse signal changes percentage;
5) when pulse signal variation percentage reaches 100%, the Y value in step 3) is compared with preset normal value 14860 Compared with, if Y value is less than normal value 14860, generation alarm signal;If Y value is greater than or equal to normal value 14860, report is not generated Alert signal;
6) alarm signal operating terminal 4 is output to be shown and alarmed.
In the present invention, the numerical value of the analog current signal is 0-5A, and the numerical value of the standard current signal is 4-20mA, The model BH-0.66 of the Current Mutual Inductance module, the model MIK-DJ of the transmitter module.
When work, the current signal on service cable 2, and the current signal that will test are detected by Current Mutual Inductance module 31 The analog current signal of 0-5A is converted to, usual analog current signal is 5A, and then Current Mutual Inductance module 31 is electric by the simulation Stream signal is input to transmitter module 32, is believed the normalized current that analog current signal is converted to 4-20mA by transmitter module 32 Number, then standard current signal is input to PLC Analog input mModule 33, PLC analog input mould again by transmitter module 32 After block 33 calculates standard current signal, then the display of operating terminal 4 is output signals to, what operating terminal 4 here used It is common industrial personal computer display terminal.
Transformation device of the invention can the state to every heating tube carried out real-time online monitoring, and carry out abnormal feelings Condition tracking, to change the discontinuous mode inspected periodically in the past, greatly reduces the incidence of unit exception.When this hair of completion After bright transformation, when heating tube occurring blowing equal exception, improved device can be shown by electric current, operator's energy It is enough found in time by monitored picture, notifies maintenance personal to handle, caused by avoiding long-time heating exception in this way Temperature influences.Timely discovery processing is realized, the purpose tracked in time can be hidden to avoid annealing temperature quality caused by product Suffer from, improves the controllability of equipment.
It should be noted that above embodiments are only to illustrate technical solution of the present invention rather than restriction technologies scheme, although The invention is described in detail with reference to the preferred embodiments by applicant, those skilled in the art should understand that, those are right The modification or equivalent replacement that technical solution of the present invention carries out, cannot be detached from the objective and range of the technical program, should all cover In scope of the invention as claimed.

Claims (4)

1. device is transformed in annealing furnace heating tube current monitoring, the heating tube (1) including being mounted on annealing furnace bottom, the heating tube (1) it is connected with service cable (2), which is characterized in that it is equipped on the service cable (2) current monitoring device (3), it is described Current monitoring device (3) is by Current Mutual Inductance module (31), transmitter module (32) and PLC Analog input mModule (33) structure At, the input terminal of the Current Mutual Inductance module (31) is electrically connected with service cable (2), the output end of Current Mutual Inductance module (31) with The input terminal of transmitter module (32) is connected, the output end of the transmitter module (32) and PLC Analog input mModule (33) Input terminal be connected, the output end of the PLC Analog input mModule (33) and operating terminal (4) communicate to connect;
The Current Mutual Inductance module (31): for acquiring the electric current original signal on service cable (2) in real time, and by the electricity of acquisition Stream original signal is changed into analog current signal, then analog current signal is sent to transmitter module (32);
The transmitter module (32):, then will simulation for receiving the analog current signal of Current Mutual Inductance module (31) input Current signal is converted into standard current signal, then standard current signal is exported and gives PLC Analog input mModule (33);
The PLC Analog input mModule (33): for receiving the standard current signal of transmitter module (32) input, and to mark Quasi- current signal carries out calculating analysis, and analysis result is then sent to operating terminal (4) by controlling signal;
The operating terminal (4): for receiving the control signal of PLC Analog input mModule (33) transmission, and pass through display screen Show current status;
The PLC Analog input mModule (33) carries out analytical calculation when calculating analysis as follows:
The standard current signal received is normalized to the digital quantity of 0-27648;
Digital quantity after standardizing in step 1) is converted to the engineering value of 0-400A;
Substitute into formula for engineering value obtained in step 2 as unknown number X: then Y=(X/27648) * 400 is calculated Y's Value;
The real-time temperature values for detecting heating tube obtain arteries and veins after the difference of real-time temperature values and preset temperature value is carried out PID calculating Rush signal intensity percentage;
When pulse signal variation percentage reaches 100%, the Y value in step 3) is compared with preset normal value 14860 Compared with, if Y value is less than normal value 14860, generation alarm signal;If Y value is greater than or equal to normal value 14860, report is not generated Alert signal;
Alarm signal is output to operating terminal (4) to be shown and alarmed.
2. device is transformed in annealing furnace heating tube current monitoring according to claim 1, which is characterized in that the analog current The numerical value of signal is 0-5A, and the numerical value of the standard current signal is 4-20mA.
3. device is transformed in annealing furnace heating tube current monitoring according to claim 2, which is characterized in that the Current Mutual Inductance The model BH-0.66 of module (31).
4. device is transformed in annealing furnace heating tube current monitoring according to claim 3, which is characterized in that the transmitter mould The model MIK-DJ of block (32).
CN201811524773.4A 2018-12-13 2018-12-13 Annealing furnace heating pipe current monitoring and reforming device Active CN109471405B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811524773.4A CN109471405B (en) 2018-12-13 2018-12-13 Annealing furnace heating pipe current monitoring and reforming device

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Application Number Priority Date Filing Date Title
CN201811524773.4A CN109471405B (en) 2018-12-13 2018-12-13 Annealing furnace heating pipe current monitoring and reforming device

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CN109471405B CN109471405B (en) 2024-03-19

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112505584A (en) * 2020-11-27 2021-03-16 重庆龙煜精密铜管有限公司 Grounding leakage fault point positioning system for heating pipe of annealing furnace
CN113985935A (en) * 2021-05-29 2022-01-28 苏州芯默科技有限公司 Method for real-time monitoring process state of rapid heating furnace by current value

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH161170A (en) * 1931-05-23 1933-04-15 Siemens Ag Method and device for regulating the temperature in an electrically heated shaft annealing furnace.
US3301483A (en) * 1963-05-10 1967-01-31 Wiener Schwachstromwerke Gmbh Regulating device for furnaces, particularly annealing furnaces
CN1171448A (en) * 1996-06-06 1998-01-28 伊西康公司 Constant current needle annealing
CN101592961A (en) * 2008-05-26 2009-12-02 Ls产电株式会社 Temperature control modules and temperature-controlled process
CN103209796A (en) * 2010-11-19 2013-07-17 三菱电机株式会社 Wire electrode annealing treatment method and wire electric discharge machine
CN206618503U (en) * 2016-11-29 2017-11-07 上海日港置信非晶体金属有限公司 A kind of amorphous core is heat-treated intelligent monitoring and controlling device
CN209373409U (en) * 2018-12-13 2019-09-10 重庆龙煜精密铜管有限公司 Device is transformed in annealing furnace heating tube current monitoring

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH161170A (en) * 1931-05-23 1933-04-15 Siemens Ag Method and device for regulating the temperature in an electrically heated shaft annealing furnace.
US3301483A (en) * 1963-05-10 1967-01-31 Wiener Schwachstromwerke Gmbh Regulating device for furnaces, particularly annealing furnaces
CN1171448A (en) * 1996-06-06 1998-01-28 伊西康公司 Constant current needle annealing
CN101592961A (en) * 2008-05-26 2009-12-02 Ls产电株式会社 Temperature control modules and temperature-controlled process
CN103209796A (en) * 2010-11-19 2013-07-17 三菱电机株式会社 Wire electrode annealing treatment method and wire electric discharge machine
CN206618503U (en) * 2016-11-29 2017-11-07 上海日港置信非晶体金属有限公司 A kind of amorphous core is heat-treated intelligent monitoring and controlling device
CN209373409U (en) * 2018-12-13 2019-09-10 重庆龙煜精密铜管有限公司 Device is transformed in annealing furnace heating tube current monitoring

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112505584A (en) * 2020-11-27 2021-03-16 重庆龙煜精密铜管有限公司 Grounding leakage fault point positioning system for heating pipe of annealing furnace
CN112505584B (en) * 2020-11-27 2024-01-12 重庆龙煜精密铜管有限公司 Positioning system for earth leakage fault point of heating tube of annealing furnace
CN113985935A (en) * 2021-05-29 2022-01-28 苏州芯默科技有限公司 Method for real-time monitoring process state of rapid heating furnace by current value

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