CN109468947A - A kind of intelligent box beam visual defects detection device and method greatly - Google Patents
A kind of intelligent box beam visual defects detection device and method greatly Download PDFInfo
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- CN109468947A CN109468947A CN201811624701.7A CN201811624701A CN109468947A CN 109468947 A CN109468947 A CN 109468947A CN 201811624701 A CN201811624701 A CN 201811624701A CN 109468947 A CN109468947 A CN 109468947A
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- 238000001514 detection method Methods 0.000 title claims abstract description 91
- 230000007547 defect Effects 0.000 title claims abstract description 31
- 230000000007 visual effect Effects 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000012544 monitoring process Methods 0.000 claims abstract description 7
- 238000010521 absorption reaction Methods 0.000 claims abstract description 4
- 239000000523 sample Substances 0.000 claims description 20
- 210000003205 muscle Anatomy 0.000 claims description 11
- 208000037656 Respiratory Sounds Diseases 0.000 claims description 9
- 230000008595 infiltration Effects 0.000 claims description 8
- 238000001764 infiltration Methods 0.000 claims description 8
- 241000276489 Merlangius merlangus Species 0.000 claims description 6
- 230000007797 corrosion Effects 0.000 claims description 6
- 238000005260 corrosion Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000010276 construction Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 230000035515 penetration Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 description 13
- 239000002585 base Substances 0.000 description 11
- 230000008859 change Effects 0.000 description 7
- 230000003014 reinforcing effect Effects 0.000 description 6
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- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 238000002604 ultrasonography Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 230000000740 bleeding effect Effects 0.000 description 2
- 230000009194 climbing Effects 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 201000010099 disease Diseases 0.000 description 2
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
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- 239000002002 slurry Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000021050 feed intake Nutrition 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
- 238000012806 monitoring device Methods 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/10—Railings; Protectors against smoke or gases, e.g. of locomotives; Maintenance travellers; Fastening of pipes or cables to bridges
- E01D19/106—Movable inspection or maintenance platforms, e.g. travelling scaffolding or vehicles specially designed to provide access to the undersides of bridges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/06—Endless track vehicles with tracks without ground wheels
- B62D55/075—Tracked vehicles for ascending or descending stairs, steep slopes or vertical surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
- B62D55/18—Tracks
- B62D55/26—Ground engaging parts or elements
- B62D55/265—Ground engaging parts or elements having magnetic or pneumatic adhesion
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/028—Material parameters
- G01N2291/0289—Internal structure, e.g. defects, grain size, texture
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/26—Scanned objects
- G01N2291/269—Various geometry objects
- G01N2291/2698—Other discrete objects, e.g. bricks
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- Engineering & Computer Science (AREA)
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- Transportation (AREA)
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- General Health & Medical Sciences (AREA)
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- Combustion & Propulsion (AREA)
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- Civil Engineering (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The invention discloses a kind of intelligent big box beam visual defects detection device and methods, including a car body, car body control device and long-distance monitorng device, car body includes main car frame, is equipped with crawler-type mobile chassis in the bottom of main car frame and realizes it in the movement and absorption on big box beam surface;Acoustic detection device and two image collecting devices are equipped on main car frame;Acoustic detection device and two image collecting devices control its lifting each by lifting device;Acoustic detection device and image collecting device are connected with car body control device respectively, car body control device is mutually communicated with long-distance monitorng device, car body control device by acoustic detection device and image acquisition device to signal be sent to long-distance monitorng device, the signal of the real-time monitoring collection of long-distance monitorng device, while the movement of crawler-type mobile chassis and the lifting of each lifting device are controlled according to the signal of detection.
Description
Technical field
The invention belongs to bridge machinery fields, are specifically related to a kind of intelligent box beam visual defects detection device and side greatly
Method.
Background technique
Traditional bridge machinery relies primarily on naked eyes or auxiliary tool (ladder, bridge-checking vehicle, telescope etc.) to detect bridge
Main member whether occur crack, cracking failure, dew muscle corrosion etc. apparent disease.For example, the Crack Detection of big box-beam structure
Including length detection, width detection and depth detection;Length detection is generally adopted by common tape measure and is detected;Width
Detection is generally detected using New Instrument for Crack Width, it is necessary to be contacted the probe of New Instrument for Crack Width with crack, be guaranteed probe
Angle is vertical with crack;The detection of depth generally uses supersonic testing method or verifying of punchinging, and ultrasound detection is it has to be ensured that split
Seam is internal cleaner, and cannot have water, and verifying of punchinging belongs to damage testing, has certain limitation, and these methods are
The a certain position of fracture can not detect all cracks.In conclusion traditional detection method is required to manually
The detection of the carry out contact of short distance, it is larger by interference from human factor, detection device operation correctness, deviation size,
The severe situation of field environment, the writing quality for detecting data and keeping quality etc. are directly related to the matter of detection work entirety
Amount.
And big box beam is as most widely used one of bridge section form, in appearance detection process, mainly to box beam
The visual defects of bottom are detected, most of spanning be required to by certain supplementary means (such as ladder, bridge-checking vehicle) into
Row detection, in the detection process, inevitably will affect normal traffic, especially urban viaduct more and more uses in recent years
The section form of big box beam, to the appearance detection of urban viaduct cannot be excessive influence its it is normal run, this just gives reality
The many limitation of detection work bring, it is generally relatively low in turn result in detection accuracy.Although occurring in recent years some new
Bridge machinery means, such as unmanned plane and remote image identification technology, but since it can only collect some apparent information,
Such as this defect of the penetration of fracture, unmanned plane will be unable to fracture depth and be acquired, simultaneously as unmanned plane is equipped with spiral
Paddle causes it the picture clarity of acquisition can not be caused inadequate close to the surface of bridge;There are also looking in the distance at a distance mirror device,
The problem of due to by shooting angle, is also limited by very much.
Summary of the invention
In order to solve the technical problems existing in the prior art, the invention discloses a kind of intelligent big box beam visual defects
Ultrasound detection, image detection and climbing device are combined by detection device by climbing device, devise a kind of intelligence
Change big box beam visual defects detection device and method.
The technical solution adopted by the invention is as follows:
A kind of intelligent big box beam visual defects detection device, including a car body, car body control device and long-range monitoring
Device, car body include a main car frame, are equipped with crawler-type mobile chassis, crawler-type mobile chassis in the bottom of the main car frame
Including crawler belt, multiple big-diameter vacuum sucking discs are equipped on the crawler belt, big-diameter vacuum sucking disc is by vacuum-control(led) system control
System, mainly realizes it in the movement and absorption on big box beam surface;Be equipped on the main car frame acoustic detection device and
Two image collecting devices;The acoustic detection device and two image collecting devices are controlled each by a lifting device
It goes up and down;The acoustic detection device and image collecting device is connected with car body control device respectively, the car body control
Device is mutually communicated with long-distance monitorng device, and car body control device arrives acoustic detection device and image acquisition device
Signal be sent to long-distance monitorng device, the signal of the real-time monitoring collection of the long-distance monitorng device, while according to detection
Signal control crawler-type mobile chassis is mobile and the lifting of each lifting device.
Specifically, the lifting device I that acoustic detection device described in control is gone up and down is stretched including a mounting base, two
Contracting bar and a body cradle;Acoustic detection device probe is provided in the mounting base, one end of telescopic rod 3 is connected to master
On vehicle frame, the other end of telescopic rod is connected with mounting base, and the body cradle is arranged between two telescopic rods, and one end connects
It connects on main car frame, other end is also connected with the mounting base, when telescopic rod is flexible or bounces back, drives body cradle and peace
Dress seat moves together, and then realizes stretching or the retraction of acoustic detection device probe.
Specifically, the two sides of acoustic detection device, two image collectors are arranged in two image collecting devices
It sets and its lifting is driven by lifting device II.
Specifically, crawler-type mobile chassis, including symmetrically arranged two crawler type crawler components;Each crawler type is creeped
Component includes crawler haulage axis, crawler belt, Athey wheel, Athey wheel and direct current generator;Direct current generator is fixed on motor mount, is led to
The driving Athey wheel rotation of crawler haulage axis is crossed, Athey wheel drives Athey wheel to rotate, realizes the movement of entire car body by crawler belt;Two
The steering of whole device is realized in the direct current generator differential rotation of a crawler type crawler component.
Specifically, the big-diameter vacuum sucking disc passes through the tail end flexural pivot of sucker connector and big-diameter vacuum sucking disc
It connects;Big-diameter vacuum sucking disc is the big hollow round table shape of the small head end of tail end, and head end and the inner sidewall of circular flat skirt connect
It connects, the air-tightness of flat skirt enhancing sucker;The inside of the inner hollow of sucker connector, one end and big-diameter vacuum sucking disc connects
Logical, the other end is connected to by gas-guide tube with an air distribution hole of gas distribution plate;When needing to guarantee that crawler belt turns around here, gas distribution plate is also rigid
It turns around well, such gas-guide tube would not be wound.
Specifically, the outside of crawler belt is arranged in gas distribution plate, it is connected by a support shaft with a synchronous pulley, it is synchronous
Belt wheel is connected by synchronous belt with synchronous pulley, and synchronous pulley is mounted on the output shaft of direct current generator;Gas distribution plate and gas distribution plate
It is symmetrical arranged;Support base is used to support support shaft.
Specifically, detection method is as follows:
The starting that car body is placed on box beam is detected into position, image collecting device rises under the driving of lifting device II,
Image collecting device is opened, and then long-distance monitorng device controls car body by car body control device and moves along the track set
Dynamic, construction personnel passes through the picture of long-distance monitorng device monitoring image acquisition device acquisition in real time on the ground, when the figure of acquisition
Piece be infiltration, infiltration whiting, surface weathering, the corrosion of dew muscle, concrete become rusty swollen, these visual defects pictures of voids and pits when, vehicle
Normal movement first controls car body and continues to move to along original path body when the picture of discovery acquisition is crackle gap always,
After the length and width information in the complete crack of image acquisition device, for fracture width more than Criterion restriction and significantly
Stress crack (such as inclined crack of the transverse crack of span centre bottom plate, position of the fulcrum, the inclined crack of web), it is found that such splits
Penetration of fracture detection is carried out after seam, car body is moved to the initial position in crack, and lifting device II controls image collector
It sets and is returned to home position, the probe that lifting device I controls acoustic detection device rises, and the depth for starting fracture is examined
It surveys, then slowly moving body, until the depth detection in entire crack is complete;Then lifting device I controls acoustic detection device
Probe is retracted into initial position, and image collecting device rises under the driving of lifting device II, and image collecting device continues to start
Work;
Likewise, first controlling car body when the picture of discovery acquisition is hole and being continued to move to along original path, schemed
Behind the surface for having acquired hole as acquisition device, hole biggish for area carries out hole depth detection, lifting device II control
Imaged acquisition device is returned to home position, and the probe that lifting device I controls acoustic detection device rises, starts to hole
Depth is detected;After the completion of detection, the probe that then lifting device I controls acoustic detection device is retracted into initial position, schemes
As acquisition device rises under the driving of lifting device II, image collecting device continues to start to work.
Further, position of all kinds of defects in the box beam can be fast according to the initial position of trolley and movement
Degree, motion profile, which calculate, to be come, and the area of defect can be carried out according to the identification of image.
The beneficial effects of the present invention are as follows:
The present invention is moved in conjunction with robot and information acquiring technology in car body according to the visual defects feature of big box beam
Its defect is acquired by image collecting device and acoustic detection device respectively in the process, and uses image collecting device and sound wave
The mode that detection device the combines crack more serious to disease and hole carry out comprehensive detection, are truly realized detection
Automation and intelligence.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present application, and the application's shows
Meaning property embodiment and its explanation are not constituted an undue limitation on the present application for explaining the application.
Fig. 1 is the diagrammatic side views according to one or more embodiments;
Fig. 2 is the diagrammatic top view according to one or more embodiments;
Fig. 3 is the crawler-type mobile chassis schematic diagram according to one or more embodiments.
Specific embodiment
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another
It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination;
In order to facilitate narration, if there is "upper", "lower", " left side " " right side " printed words in the present invention, only expression and attached drawing itself
Upper and lower, left and right direction it is consistent, not to structure rise restriction effect, it is only for convenient for description the present invention and simplification retouch
It states, rather than the equipment of indication or suggestion meaning or element must have a particular orientation, and be constructed and operated in a specific orientation,
Therefore it is not considered as limiting the invention.
Term explains part: the terms such as term " installation ", " connected ", " connection ", " fixation " in the present invention should do broad sense
Understand, for example, it may be being fixedly connected, may be a detachable connection, or be integrated;It can be mechanical connection, be also possible to
Electrical connection, can be and be directly connected to, and be also possible to indirectly connected through an intermediary, can be connection inside two elements, or
The interaction relationship of two elements of person, for the ordinary skill in the art, can understand as the case may be on
Term is stated in concrete meaning of the invention.
As background technique is introduced, many deficiencies exist in the prior art, in order to solve technical problem as above, this
Application proposes a kind of intelligent box beam visual defects detection device and method greatly.
At present in box-beam structure, relatively common several box beam Appearance quality defects include comprising whiting of seeping water, seep water,
Surface weathering, the corrosion of dew muscle, the swollen, voids and pits of concrete rust, hole, crack etc..
Infiltration whiting refers to that white alkali trace occurs in box beam surface;Total alkali in producing cause raw material and mixing water
It is bigger than normal.
Surface weathering refers to some visual defects formed due to weathering.
Voids and pits refers specifically to concrete surface and lacks slurry, stone exposing depth greater than 5mm, but it is thick to be less than cover to reinforcement
Degree;Pitted skin refers to that the scarce slurry of concrete surface is coarse, and countless small concave points is presented in surface, and without dew muscle phenomenon;Generate cellular original
Because having: concrete does not feed intake (starch less, stone more) accurately by match ratio;Concrete mixing time is short, and stirring is uneven, makes when pouring
It is few at starching some position stones more;Concrete is not layered blanking and pours;The blanking drop height that freely inclines is spent greatly, and aggregate point is caused
From;After concrete enters mould, quality of vibrating is poor, causes leakage or over vibration.2. causing box beam surface the reason of pitted skin occur has: template
Rough, unclean, concrete surface is glued bad when demoulding;Casting concrete front template is wet not enough, and component surface is mixed
The moisture for coagulating soil is sucked, and keeps concrete dehydration excessive;Template gap is excessive, causes template spillage;There is pitted skin;Release agent applies
Brush it is irregular, part leakage brush or failure;Concrete surface and template bond;Concrete vibrating is not firm, and bubble is not discharged, rests on
Template surface.
Hole refers to partially or completely the larger gap of not concrete;1. before concrete mixing, in sandstone material
Clod contains clod or sundries etc..2. concrete mixing is uneven, the slump is too small.3. reinforcing bar is intensive inside box beam, and selects
Coarse aggregate size it is bigger than normal.4. when concreting, a blanking is excessive, cannot sufficiently vibrate.
Dew muscle refers to that main reinforcement, construction muscle or the outer muscle of hoop are exposed at concrete surface.Leakage when producing cause makes framework of steel reinforcement 1.
Cushion block is shifted when putting cushion block or casting concrete, reinforcing bar is made to be close to template.2. concrete component section is small, and reinforcing bar is intensive,
Coarse aggregate size is bigger than normal, and concrete is caused to be difficult to fall.3. the concrete leakage at protective layer position or leakiness of vibrating.
Crack refers to the crackle gap that box beam concrete roof is formed because cracking separation.Mainly there are thermal cracking, drying shrinkage
Crack caused by the reasons such as crack and external force.Producing cause box beam concrete roof due to temperature, humidity change, supporting deformation,
Demoulding is too early, maintenance is bad etc. is likely to cause crack.
Concrete rust is swollen to refer to that concrete surface appears reinforcing bar trace on the outside of box beam, but is not dew muscle;1. producing cause is made
Cushion block is shifted when cushion block or casting concrete are put in leakage when making framework of steel reinforcement, reinforcing bar is made to be close to template.2. concrete component section
It is small, and reinforcing bar is intensive, coarse aggregate size is bigger than normal, and concrete is caused to be difficult to fall.3. the concrete leakage at protective layer position or vibration
Smash leakiness.
Two classes can be roughly divided into according to the feature of various defects above, one kind is pure visual defects, another kind of surface and
The defect that inside is distributed, therefore the present invention is directed to these two types of defects, devises two kinds of acquisition devices, two kinds of acquisition devices are mutual
In conjunction with realizing the acquisition of all defect;Specifically, infiltration, infiltration whiting, surface weathering, the corrosion of dew muscle, the swollen, bee of concrete rust
These defects such as nest pitted skin completely can through the invention in image acquisition device can be obtained;And crackle gap and hole
The surface size feature in hole can also be acquired by image collecting device, but its internal feature just has to pass through ultrasound
Wave detector is detected.
Specific device includes a car body, car body control device 20 and long-distance monitorng device, and car body includes a main vehicle
Frame 7 is equipped with crawler-type mobile chassis in the bottom of the main car frame 7, and crawler-type mobile chassis includes crawler belt, in the shoe
It takes and is equipped with multiple big-diameter vacuum sucking discs, big-diameter vacuum sucking disc is controlled by vacuum-control(led) system, mainly realizes it in big case
The movement and absorption on beam surface;
An acoustic detection device and image collecting device 2 and image collecting device 8 are equipped on the main car frame 7;
Acoustic detection device and two image collecting devices control its lifting each by a lifting device;Acoustic detection device and figure
Picture acquisition device is connected with car body control device 20 respectively, and car body control device 20 is mutually communicated with long-distance monitorng device,
Car body control device 20 by acoustic detection device and image acquisition device to signal be sent to long-distance monitorng device, it is described
The real-time monitoring collection of long-distance monitorng device signal, while according to the signal of detection control crawler-type mobile chassis it is mobile with
And the lifting of each lifting device.
The lifting device I that the control acoustic detection device is gone up and down includes 6, two telescopic rods 3 of a mounting base
With a body cradle 5;Acoustic detection device probe 4 is provided in the mounting base, one end of telescopic rod 3 is connected to main vehicle
On frame 7, the other end of telescopic rod 3 is connected with mounting base 6, and the body cradle 5 is arranged between two telescopic rods 3, one
End is connected on main car frame 7, and other end is also connected with the mounting base 6, when telescopic rod 3 is flexible or bounces back, drives hinge
It connects frame 5 and mounting base 6 moves together, and then realize stretching or the retraction of acoustic detection device probe.
Specifically, two image collecting devices 2 and image collecting device 8 are arranged in the two sides of acoustic detection device, two
Image collecting device drives its lifting by lifting device II, and lifting device II can choose using existing cylinder 1.Using two
The reason of a image collecting device is to prevent the information of one of image acquisition device unclear.
Crawler-type mobile chassis is as shown in figure 3, include symmetrically arranged two crawler type crawler components;Each crawler type is climbed
Row component includes crawler haulage axis 14, crawler belt 10, Athey wheel 13, Athey wheel 21 and direct current generator 11;Direct current generator 11 is fixed on
On motor mount 12, Athey wheel 13 is driven to rotate by crawler haulage axis 14, Athey wheel 13 drives Athey wheel by crawler belt 10
21 rotations, realize the movement of entire car body.Whole device is realized in 17 differential of the direct current generator rotation of two crawler type crawler components
Steering.
What is be spaced on the crawler belt 10 is equipped with big-diameter vacuum sucking disc 9, and big-diameter vacuum sucking disc 9 is connected by sucker
The tail end ball-joint of fitting and big-diameter vacuum sucking disc 9 enhances the wall surface adaptability of sucker;Big-diameter vacuum sucking disc 9 is tail end
The big hollow round table shape of small head end, and head end is connect with the inner sidewall of circular flat skirt, the gas of flat skirt enhancing sucker
Close property;The inner hollow of sucker connector, one end are connected to the inside of big-diameter vacuum sucking disc 9, the other end by gas-guide tube with
One air distribution hole of gas distribution plate is connected to;When needing to guarantee that crawler belt turns around here, gas distribution plate also just turns around, and such gas-guide tube is just
It will not wind;
The outside of crawler belt 10 is arranged in gas distribution plate 22, is connected by a support shaft with a synchronous pulley 17, synchronous
Belt wheel 17 is connected by synchronous belt 16 with synchronous pulley 15, and synchronous pulley 15 is mounted on the output shaft of direct current generator 11;Distribution
Disk 18 and gas distribution plate 22 are symmetrical arranged;Support base 19 is used to support support shaft.
In each air distribution system, the air distribution hole number of gas distribution plate is identical as the number of the flat skirt sucker of hinge type;Each
The synchronous pulley 15 of air distribution system is fixed on a wherein crawler haulage axis for a corresponding crawler type crawler component.Match with
It is a sucker connector group along synchronous belt circumferential direction each adjacent two sucker connector in gas system;Two air distribution systems are along same
It walks in two sucker connector groups with circumferential corresponding position, four air distribution holes being connected to four sucker connectors are using one
Two-position four way change valve distribution: i.e. two air distribution systems are along two sucker connector groups of synchronous belt circumferential direction corresponding position, even
Lead to the same work of two air distribution holes and a two-position four way change valve of two sucker connectors of different groups of corresponding positions
Mouth is connected, another working hole of two air distribution holes and the two-position four way change valve that are connected to another two sucker connector is connected;
The big-diameter vacuum sucking disc 9 that two do not work at the same time is together in parallel, and two air distribution systems of connecting, can not only be saved into
This, and can simplify system, mitigate overall weight;The bleeding point of all two-position four way change valves is sent out by appendix and vacuum
Raw device connection;The bleeding point of vacuum generator is equipped with vacuum feed valve, pressure stable throttle valve and vacuum filter;Air compressor is given
Vacuum generator provides positive pressure gas source;Air compressor uses small-sized piston formula oilless (oil free) compressor, lift gas pressure;Two four
Logical reversal valve, vacuum feed valve, pressure stable throttle valve, vacuum generator and air compressor are integrated in car body control device 20
In, control mode is identical as existing big-diameter vacuum sucking disc, therefore, without carrying out detailed expression in figure.
Above-mentioned apparatus is specifically, specific detection method is as follows:
The starting that car body is placed on box beam is detected into position, image collecting device rises under the driving of lifting device II,
Image collecting device is opened, and then long-distance monitorng device controls car body by car body control device and moves along the track set
Dynamic, construction personnel passes through the picture of long-distance monitorng device monitoring image acquisition device acquisition in real time on the ground, when the figure of acquisition
Piece be infiltration, infiltration whiting, surface weathering, the corrosion of dew muscle, concrete become rusty swollen, these visual defects pictures of voids and pits when, vehicle
Normal movement first controls car body and continues to move to along original path body when the picture of discovery acquisition is crackle gap always,
After the length and width information in the complete crackle gap of image acquisition device, then car body is moved to the starting in crackle gap
Position, lifting device II control image collecting device are returned to home position, and lifting device I controls the probe of acoustic detection device
It rises, starts to detect the depth in crackle gap, then slowly moving body, until the depth detection in entire crackle gap
It is complete;Then the probe that lifting device I controls acoustic detection device is retracted into initial position, and image collecting device is in lifting device II
Driving under rise, image collecting device continues to start to work;
Likewise, first controlling car body when the picture of discovery acquisition is hole and being continued to move to along original path, schemed
Behind the surface for having acquired hole as acquisition device, lifting device II control image collecting device is returned to home position, lifting dress
The probe for setting I control acoustic detection device rises, and starts to detect the depth of hole;After the completion of detection, then lifting is filled
The probe for setting I control acoustic detection device is retracted into initial position, and image collecting device rises under the driving of lifting device II,
Image collecting device continues to start to work.
It position of each defect in the box beam can be according to the initial position of trolley and movement velocity, motion profile
It calculates and.
The foregoing is merely preferred embodiment of the present application, are not intended to limit this application, for the skill of this field
For art personnel, various changes and changes are possible in this application.Within the spirit and principles of this application, made any to repair
Change, equivalent replacement, improvement etc., should be included within the scope of protection of this application.
Claims (5)
1. a kind of intelligent big box beam visual defects detection device, which is characterized in that including a car body, car body control device and
Long-distance monitorng device, car body include a main car frame, are equipped with crawler-type mobile chassis, crawler type in the bottom of the main car frame
Mobile chassis includes crawler belt, multiple big-diameter vacuum sucking discs is equipped on the crawler belt, big-diameter vacuum sucking disc is by vacuum control
System control processed mainly realizes it in the movement and absorption on big box beam surface;A sound wave is equipped on the main car frame to visit
Survey device and two image collecting devices;The acoustic detection device and two image collecting devices are gone up and down each by one
Device controls its lifting;The acoustic detection device and image collecting device is connected with car body control device respectively, described
Car body control device is mutually communicated with long-distance monitorng device, and car body control device is by acoustic detection device and image collector
It sets collected signal and is sent to long-distance monitorng device, the signal of the real-time monitoring collection of the long-distance monitorng device, simultaneously
The movement of crawler-type mobile chassis and the lifting of each lifting device are controlled according to the signal of detection.
2. intelligent big box beam visual defects detection device as described in claim 1, which is characterized in that control the sound wave
The lifting device I that detection device is gone up and down includes a mounting base, two telescopic rods and a body cradle;In the installation
Acoustic detection device probe is provided on seat, one end of telescopic rod is connected on main car frame, the other end and installation of telescopic rod
Seat is connected, and the body cradle is arranged between two telescopic rods, and one end is connected on main car frame, other end also with it is described
Mounting base be connected, when telescopic rod is flexible or retraction, drive body cradle and mounting base to move together, and then realize acoustic detection
The stretching of device probe or retraction.
3. intelligent big box beam visual defects detection device as claimed in claim 2, which is characterized in that two images
The two sides of acoustic detection device are arranged in acquisition device, and two image collecting devices drive its lifting by lifting device II.
4. intelligent big box beam visual defects detection device as described in claim 1, which is characterized in that crawler-type mobile bottom
Disk, including symmetrically arranged two crawler type crawler components;Each crawler type crawler component includes crawler haulage axis, crawler belt, shoe
Belt wheel, Athey wheel and direct current generator;Direct current generator is fixed on motor mount, drives crawler belt rotation by crawler haulage axis
Dynamic, Athey wheel drives Athey wheel to rotate by crawler belt, realizes the movement of entire car body;The direct current of two crawler type crawler components
The steering of whole device is realized in the rotation of machine differential.
5. the method that bridge is detected using the big box beam visual defects detection device of intelligence described in claim 1,
It is characterized in that, as follows:
The starting that car body is placed on box beam is detected into position, image collecting device rises under the driving of lifting device II, image
Acquisition device is opened, and then long-distance monitorng device controls car body by car body control device and moves along the track set,
Construction personnel passes through the picture of long-distance monitorng device monitoring image acquisition device acquisition in real time on ground, when the picture of acquisition is to seep
Water, infiltration whiting, surface weathering, the corrosion of dew muscle, concrete become rusty swollen, these visual defects pictures of voids and pits when, car body is always
Normal movement first controls car body and continues to move to along original path, in image when the picture of discovery acquisition is crackle gap
It is more than that Criterion restriction and apparent stress are split for fracture width after acquisition device has acquired the length and width information in crack
Seam finds to carry out penetration of fracture detection after such crack, car body is moved to the initial position in crack, and lifting device II is controlled
Imaged acquisition device is returned to home position, and the probe that lifting device I controls acoustic detection device rises, and starts fracture
Depth is detected, then slowly moving body, until the depth detection in entire crack is complete;Then lifting device I controls sound wave
The probe of detection device is retracted into initial position, and image collecting device rises under the driving of lifting device II, image collector
It sets and continues to start to work;
Likewise, first controlling car body when the picture of discovery acquisition is hole and being continued to move to along original path, adopted in image
After acquisition means have acquired the surface of hole, hole biggish for area carries out hole depth detection, lifting device II control figure
As acquisition device is returned to home position, the probe that lifting device I controls acoustic detection device is risen, and starts the depth to hole
It is detected;After the completion of detection, the probe that then lifting device I controls acoustic detection device is retracted into initial position, and image is adopted
Acquisition means rise under the driving of lifting device II, and image collecting device continues to start to work.
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