The lifting of dumper and compartment linkage
Technical field
The present invention relates to a kind of dumper, in particular to the lifting of a kind of dumper and compartment linkage.
Background technique
As shown in figure Fig. 9 and 10, dumper is to lift the certain angle of tumbling of carriage body 50 by elevating ram 63 voluntarily to unload
The vehicle of loading object, dumper can greatly save discharge time and labour, improve production efficiency.The dumper of the prior art
Compartment includes carriage body 50, back door 51, and carriage body 50 and the rack 80 of dumper are hinged, and the upper end at back door 51 and the upper end of carriage body 50 are cut with scissors
It connects, the lower end at back door 51 is connect with the lower end of carriage body 50 by retaining mechanism.As shown in figure 11, the lifting device packet of the prior art
Fuel tank 61, hydraulic pump 62, elevating ram 63 and hand-operated direction valve 64 are included, the oil inlet of hydraulic pump 62 is connected to fuel tank 61, hydraulic
The oil outlet of pump 62 is connected to the oil inlet P of hand-operated direction valve 64, the nothing of execution the mouth A and elevating ram 63 of hand-operated direction valve 64
Rod cavity connection, the execution mouth B of hand-operated direction valve 64 are connected to the rod chamber of elevating ram 63, as shown in Figure 10, elevating ram 63
Cylinder body 63-1 be hinged in rack 80, the piston rod 63-2 of elevating ram 63 and carriage body 50 are hinged, when the work of elevating ram 63
When stopper rod 63-2 stretches out, carriage body 50 can be lifted to and be carried out self-unloading, it, can be by compartment when the piston rod 63-2 of elevating ram 63 is retracted
Body 50 is put down.It cannot link between the compartment and lifting device of the dumper of the prior art, in this way the piston in elevating ram 63
Back door 51 cannot automatically open when bar 63-2 stretches out, and when the piston rod 63-2 of elevating ram 63 is retracted, back door 51 can not be automatic
It closes.The opening and closing at back door 51 need to be very inconvenient by manually opening and closing locking device, makes driver's working strength
Greatly, working efficiency is low.The needs that self-unloading is carried out in narrow space can not be met.
Summary of the invention
Back door can automatically open when it is an object of the invention to propose that a kind of piston rod of elevating ram stretches out, lifting oil
The lifting for the dumper that back door can be automatically closed when the piston rod of cylinder retracts and compartment linkage.
In order to achieve the above objectives, the present invention adopts the following technical scheme that: a kind of lifting of dumper and compartment linkage,
Including carriage body, back door, fuel tank, hydraulic pump, elevating ram and hand-operated direction valve;The elevating ram includes cylinder body and piston rod;
The piston rod of the elevating ram and carriage body are hinged;The upper end at the back door and the upper end of carriage body are hinged, and back door has
Open position and close stance;The oil inlet of the hydraulic pump is connected to fuel tank, the oil inlet of the oil outlet and hand-operated direction valve of hydraulic pump
Mouth P connection;
It further include block, first pressure switch, second pressure switch, tensioning motor, worm screw, worm gear, magnet ring, sensor, master control
Device, motor driver and mounting rack processed;The worm gear is fixedly connected on back door, and the hinge in the center of circle of worm gear and carriage body and back door
Point 01 is coaxial;The body of the tensioning motor is fixedly connected on mounting rack, and one end of the output shaft and worm screw that are tensioned motor passes
Dynamic connection;The worm screw is rotatably connected on mounting rack, and the other end of worm screw connect with worm-drive and forms worm and gear
Mechanism;The magnet ring is fixedly connected on the output shaft of tensioning motor;The sensor is fixedly connected on the body of tensioning motor
It is upper and corresponding with magnet ring;The block is fixedly connected on carriage body, and back door is limited when rotating counterclockwise to open position by block;
The control mouth K that the execution mouth A of the hand-operated direction valve is switched with the rodless cavity of elevating ram and first pressure respectively is connected to, manually
The control mouth K that the execution mouth B of reversal valve is switched with the rod chamber of elevating ram and second pressure respectively is connected to;The first pressure
Switch, second pressure switch, motor driver and sensor are connect with master controller electrical connection or wireless telecommunications;The tensioning
Motor is electrically connected with motor driver or wireless telecommunications are connect;When the pressure value of the control mouth K of first pressure switch is greater than master control
When the first pressure value set in device processed, rotated forward by master controller by the output shaft that motor driver controls tensioning motor;When
When the tachometer value of sensor is equal to the tachometer value of the setting in master controller, is controlled and be tensioned by motor driver by master controller
The output shaft of motor stops rotating forward;When the pressure value of the control mouth K of second pressure switch is greater than second set in master controller
When pressure value, inverted by master controller by the output shaft that motor driver controls tensioning motor;When the tachometer value etc. of sensor
When the tachometer value of the setting in master controller, stopped by master controller by the output shaft that motor driver controls tensioning motor
Reversion.
It further include sensor stand;The sensor is fixedly connected on the body of tensioning motor by sensor stand.
It further include shaft coupling;The output shaft of the tensioning motor is sequentially connected by one end of shaft coupling and worm screw 10.
It further include safety valve;The safety valve is arranged on the oil outlet to the oily channel of fuel tank of hydraulic pump.
It further include filter;The filter is arranged on fuel tank to the oily channel of the oil inlet of hydraulic pump.
The present invention has following good effect: (1) since of the invention worm gear be fixedly connected on back door on, and the circle of worm gear
The heart and carriage body and the hinge at back door 01 are coaxial;The body of tensioning motor is fixedly connected on mounting rack, is tensioned the output shaft of motor
It is sequentially connected with one end of worm screw;Worm screw is rotatably connected on mounting rack, and the other end of worm screw is connect with worm-drive and shape
At worm gear mechanism;Magnet ring is fixedly connected on the output shaft of tensioning motor;Sensor is fixedly connected on the machine of tensioning motor
It is on body and corresponding with magnet ring;Block is fixedly connected on carriage body, and back door is limited when rotating counterclockwise to open position by block;Hand
The control mouth K that the execution mouth A of dynamic reversal valve is switched with the rodless cavity of elevating ram and first pressure respectively is connected to, hand-operated direction valve
The control mouth K that is switched respectively with the rod chamber of elevating ram and second pressure of execution mouth B be connected to;First pressure switch, second
Pressure switch, motor driver and sensor are connect with master controller electrical connection or wireless telecommunications;It is tensioned motor and motor drives
Dynamic device electrical connection or wireless telecommunications connection;It is set when the pressure value of the control mouth K of first pressure switch is greater than in master controller
When first pressure value, rotated forward by master controller by the output shaft that motor driver controls tensioning motor;When the revolving speed of sensor
When value is equal to the tachometer value of the setting in master controller, the output shaft of tensioning motor is controlled by motor driver by master controller
Stop rotating forward;When the pressure value of the control mouth K of second pressure switch is greater than the second pressure value set in master controller, by leading
Controller is inverted by the output shaft that motor driver controls tensioning motor;When the tachometer value of sensor is equal in master controller
When the tachometer value of setting, reversion is stopped by the output shaft that motor driver controls tensioning motor by master controller, thus as behaviour
Make hand-operated direction valve, when communicating the oil inlet P of hand-operated direction valve with execution mouth A, the pressure oil in hydraulic pump is through manual reverse of direction
Valve reaches the rodless cavity of elevating ram, and the piston rod of elevating ram stretches out, meanwhile, the pressure oil in hydraulic pump, which can also be handled, to be moved
The control mouth K that first pressure switchs is reached to valve, at this moment the pressure value of the control mouth K of first pressure switch is greater than in master controller
The first pressure value of setting is rotated forward by the output shaft that motor driver controls tensioning motor by master controller, drives worm gear inverse
Hour hands rotation, back door can be with worm gears around the rotation counterclockwise of hinge 01 at carriage body and back door.Back door can automatically open in this way.
When back door is opened to open position, back door is unable to the rotation of another mistake hour hands, worm gear can not the rotation of another mistake hour hands, can make to be tensioned in this way
The output shaft of motor and the revolving speed of worm screw are reduced to 0rpm.The tachometer value of sensor so is also 0rpm, the tachometer value of sensor
Equal to the setting speed value in master controller, stopped just by master controller by the output shaft that motor driver controls tensioning motor
Turn, at this moment back door is rotated by close stance to open position, i.e., back door can automatically open when the piston rod of elevating ram stretches out.When
Hand-operated direction valve is operated, when communicating the oil inlet P of hand-operated direction valve with execution mouth B, the pressure oil in hydraulic pump, which is handled, to be moved
The rod chamber of elevating ram is reached to valve, the piston rod of elevating ram retracts, meanwhile, the pressure oil in hydraulic pump can also be through manual
Reversal valve reaches the control mouth K of second pressure switch, and at this moment the pressure value of the control mouth K of second pressure switch is greater than master controller
The second pressure value of middle setting is inverted by the output shaft that motor driver controls tensioning motor by master controller, drives worm gear
Rotate clockwise, back door can the hinge 01 with worm gear around carriage body and back door rotate clockwise.Back door can close automatically in this way
It closes.It is limited when back door is closed to close stance by carriage body, back door cannot rotate clockwise again at this time, and worm gear can not again clockwise
Rotation can make the revolving speed of the output shaft for being tensioned motor and worm screw be reduced to 0rpm in this way.The tachometer value of sensor so is also
0rpm, the tachometer value of sensor are equal to the setting speed value in master controller, pass through motor driver control by master controller
The output shaft of tight motor stops reversion, and at this moment back door is rotated by open position to close stance, i.e. the piston rod of elevating ram retracts
Shi Houmen can be automatically closed.It is thus very convenient, keep driver's working strength small, work efficiency is high.Also it can satisfy narrow
The needs of self-unloading are carried out in narrow space.
Detailed description of the invention
Fig. 1 is the schematic diagram of structure of the invention;
Fig. 2 is the schematic top plan view of Fig. 1;
Fig. 3 is the enlarged diagram of the A of Fig. 1;
Fig. 4 is the enlarged diagram of the B of Fig. 2;
Fig. 5 is the enlarged diagram (and schematic top plan view of Fig. 6) of the C of Fig. 2;
Fig. 6 is schematic front view of the back door in close stance of Fig. 5;
Fig. 7 is schematic front view of the back door in open position of Fig. 5;
Fig. 8 is control principle drawing of the invention;
Fig. 9 is the structural schematic diagram in the compartment of the dumper of the prior art;
Figure 10 is the structural schematic diagram that the compartment of Fig. 9 is mounted on dumper;
Figure 11 is the schematic diagram of the lifting device of the prior art.
Appended drawing reference in above-mentioned attached drawing is as follows: block 1, horizontal segment 1-1, first pressure switch 2, second pressure switch 3,
It is tensioned motor 4, worm screw 5, worm gear 6, magnet ring 7, sensor 8, master controller 9, motor driver 10, sensor stand 11, shaft coupling
Device 12, safety valve 13, filter 14, mounting rack 15, copper sheathing 16, pin shaft 17, worm screw copper sheathing 18, carriage body 50, back door 51, fuel tank
61, hydraulic pump 62, elevating ram 63, cylinder body 63-1, piston rod 63-2, hand-operated direction valve 64, rack 80.
Specific embodiment
Below in conjunction with attached drawing and the embodiment provided, the present invention is further illustrated.
As shown in Figure 1 to Figure 4, shown in Fig. 8 and Figure 10, a kind of lifting of dumper and compartment linkage, including carriage body 50, after
Door 51, fuel tank 61, hydraulic pump 62, elevating ram 63 and hand-operated direction valve 64;The elevating ram 63 includes cylinder body 63-1 and work
Stopper rod 63-2, the piston rod 63-2 and carriage body 50 of elevating ram 63 are hinged;As shown in Figures 3 and 4, the upper end at the back door 51 is logical
It crosses pin shaft 17 and the upper end of carriage body 50 is hinged, such back door 51 can be rotated around carriage body 50, copper sheathing 16 is equipped at 51 rotation of back door,
And back door 51 has open position and close stance;As shown in fig. 6, at plumb position, back door 51 is being closed at back door 51 in the present embodiment
Close position;As shown in fig. 7, back door 51, at horizontal position, back door 51 is in open position.Back door 51 of the invention in close stance, after
Door 51 can close carriage body 50;After back door 51 is rotated by 90 ° counterclockwise from close stance, back door 51 is in open position.As shown in figure 8,
The oil inlet of the hydraulic pump 62 is connected to fuel tank 61, and the oil outlet of hydraulic pump 62 is connected to the oil inlet P of hand-operated direction valve 64;
It as shown in Figures 1 to 8, further include block 1, first pressure switch 2, second pressure switch 3, tensioning motor 4, worm screw 5, snail
Wheel 6, magnet ring 7, sensor 8, master controller 9, motor driver 10 and mounting rack 15;The present embodiment middle magnetic ring 7 selects Jiangsu new
Two pairs of pole magnet rings of rising sun magnetoelectricity Science and Technology Ltd. production.The Hall sensor of the selection of sensor 8 model MT4401.Tensioning electricity
The servo motor of the selection of machine 4 model TLSM04-M00330.Master controller 9 is PLC programmable controller, selects Mitsubishi
FX2NC-PLC programmable controller, motor driver 10 select the direct-current motor driving plate of model LMD 18200T.First pressure
The model DNM-03P-100K-21B of power switch 2 and second pressure switch 3.As shown in Figures 2 to 4, the worm gear 6 is fixed connects
It connects on back door 51, and the center of circle of worm gear 6 and carriage body 50 and the hinge at back door 51 01 are coaxial;The welding of worm gear 6 connects in the present embodiment
It connects on back door 51.The body of the tensioning motor 4 is fixedly connected on mounting rack 15, is tensioned output shaft and the worm screw 5 of motor 4
One end transmission connection;When being tensioned the output shaft rotation of motor 4, worm screw 5 rotates with the output shaft synchronous of tensioning motor 4.Such as
Shown in Fig. 3, the worm screw 5 is rotatably connected on mounting rack 15 by worm screw copper sheathing 18, and the other end of worm screw 5 and worm gear 6 pass
It is dynamic to connect and form worm gear mechanism;The magnet ring 7 is fixedly connected on the output shaft of tensioning motor 4;Magnetic in the present embodiment
Ring 7 is bonded on the output shaft of tensioning motor 4, and when the output shaft of tensioning motor 4 rotates, magnet ring 7 can be with synchronous rotary.The biography
Sensor 8 is fixedly connected on the body of tensioning motor 4 and corresponding with magnet ring 7;As shown in Figures 5 to 7, the block 1 is fixed
It is connected on carriage body 50, is limited when back door 51 rotates counterclockwise to open position by block 1;At this moment back door 51 can not continue counterclockwise
Rotation.In the present embodiment, block 1 is in 7 fonts and is welded to connect on carriage body 50, and the horizontal segment 1-1 of block 1 limits back door 51
System is in open position.As shown in figure 8, the execution mouth A of the hand-operated direction valve 64 respectively with the rodless cavity of elevating ram 63 and first
The control mouth K of pressure switch 2 is connected to, and the execution mouth B of hand-operated direction valve 64 is pressed with the rod chamber of elevating ram 63 and second respectively
The control mouth K of power switch 3 is connected to;The first pressure switch 2, second pressure switch 3, motor driver 10 and sensor 8 are equal
It is connect with the electrical connection of master controller 9 or wireless telecommunications;The tensioning motor 4 is electrically connected with motor driver 10 or wireless telecommunications connect
It connects;When the pressure value of the control mouth K of first pressure switch 2 is greater than the first pressure value set in master controller 9, by main control
Device 9 is rotated forward by the output shaft of the control tensioning motor 4 of motor driver 10;At this moment, worm gear 6 rotates counterclockwise.When sensor 8
When tachometer value is equal to the tachometer value of the setting in master controller 9, the control tensioning motor of motor driver 10 is passed through by master controller 9
4 output shaft stops rotating forward;When the pressure value of the control mouth K of second pressure switch 3 is greater than the second pressure set in master controller 9
When force value, inverted by master controller 9 by the output shaft of the control tensioning motor 4 of motor driver 10;At this moment, worm gear 6 is clockwise
Rotation.When the tachometer value of sensor 8 is equal to the tachometer value of the setting in master controller 9, motor driven is passed through by master controller 9
The output shaft of the control tensioning motor 4 of device 10 stops reversion.The first pressure value set in master controller 9 is the act obtained after tested
The control mouth of first pressure switch 2 when the rodless cavity of elevating ram 63 is passed through pressure oil when the piston rod 63-2 of oil-lifting jar 63 stretches out
The pressure value of K, in the present embodiment, the first pressure value set in master controller 9 is 6Mpa;Second set in master controller 9
Pressure value is that the rod chamber of elevating ram 63 when the piston rod 63-2 of the elevating ram 63 obtained after tested is retracted is passed through pressure oil
When second pressure switch 3 control mouth K pressure value, in the present embodiment, the second pressure value that is set in master controller 9 as
2Mpa;Setting speed value in master controller 9 be the back door 51 that obtains after tested by close stance go to open position or back door 51 by
When open position goes to close stance, by the tachometer value for the output shaft for being tensioned motor 4 that sensor 8 detects.In the present embodiment, master control
Setting speed value in device 9 processed is 0rpm, that is to say, that when the tachometer value of sensor 8 is equal to the setting speed in master controller 9
When value 0rpm, at this moment back door 51 goes to open position by close stance or back door 51 has gone to close stance by open position.
As shown in figure 3, further including sensor stand 11;The sensor 8 is fixedly connected on by sensor stand 11 to be opened
On the body of tight motor 4.In the present embodiment, sensor 8 is fixedly connected on sensor stand 11 by fastener, sensor branch
Frame 11 is fixedly connected on the body of tensioning motor 4 by fastener.
It further include shaft coupling 12;The output shaft of the tensioning motor 4 is driven by one end of shaft coupling 12 and worm screw 10 to be connected
It connects, shaft coupling 12 is by holding screw axially position.
As shown in figure 8, further including safety valve 13;The oil outlet of hydraulic pump 62 is arranged in fuel tank 61 in the safety valve 13
On oily channel.
It further include filter 14;The filter 14 is arranged on fuel tank 61 to the oily channel of the oil inlet of hydraulic pump 62.
As shown in Figure 10, the present invention is in use, the cylinder body 63-1 of elevating ram 63 is hinged in the rack 80 of dumper,
The rack 80 of carriage body 50 and dumper is hinged, as shown in Figure 1 and Figure 4, mounting rack 15 is fixedly connected on compartment by fastener
On body 50.
Working principle of the present invention is as follows: when needing to lift the carriage body 50 of dumper, hand-operated direction valve 64 is operated, hand is made
The oil inlet P of dynamic reversal valve 64 is communicated with mouth A is executed, and the pressure oil in hydraulic pump 62 reaches elevating ram through hand-operated direction valve 64
The piston rod 63-2 of 63 rodless cavity, elevating ram 63 stretches out, meanwhile, the pressure oil in hydraulic pump 62 can also be through hand-operated direction valve
64 reach the control mouth K of first pressure switch 2, and at this moment the pressure value of the control mouth K of first pressure switch 2 is greater than master controller 9
The first pressure value of middle setting is rotated forward by master controller 9 by the output shaft of the control tensioning motor 4 of motor driver 10.Due to
One end of the output shaft and worm screw 5 that are tensioned motor 4 is sequentially connected, and the other end of worm screw 5 and worm gear 6 are sequentially connected, thus
The output shaft rotating forward of tight motor 4 can drive worm gear 6 to rotate counterclockwise.Again since worm gear 6 is fixedly connected on back door 51, and worm gear
6 center of circle and carriage body 50 and the hinge at back door 51 01 are coaxial, thus back door 51 can be with worm gear 6 around carriage body 50 and back door 51
Hinge 01 rotates counterclockwise.Back door 51 can automatically open in this way.When the opening of back door 51 to open position, due to 51 inverse time of back door
It is limited when needle is rotated to open position by block 1, back door 51 is unable to the rotation of another mistake hour hands at this time, and worm gear 6 can not the rotation of another mistake hour hands
Turn, the revolving speed of the output shaft for being tensioned motor 4 and worm screw 10 can be made to be reduced to 0rpm in this way.The tachometer value of sensor 8 so is also
0rpm, the tachometer value of sensor 8 are equal to the setting speed value 0rpm in master controller 9, pass through motor driver by master controller 9
The output shaft of 10 control tensioning motors 4 stops rotating forward, and at this moment back door 51 is rotated by close stance to open position, i.e. elevating ram 63
Piston rod 63-2 stretch out when back door 51 can automatically open.
When needing to put down the carriage body 50 of dumper, operate hand-operated direction valve 64, make the oil inlet P of hand-operated direction valve 64 with
It executes mouth B to communicate, the pressure oil in hydraulic pump 62 reaches the rod chamber of elevating ram 63, elevating ram 63 through hand-operated direction valve 64
Piston rod 63-2 retract, meanwhile, pressure oil in hydraulic pump 62 can also reach second pressure switch 3 through hand-operated direction valve 64
Control mouth K, at this moment the pressure value of the control mouth K of second pressure switch 3 is greater than the second pressure value set in master controller 9, by
The output shaft reversion that master controller 9 passes through the control tensioning motor 4 of motor driver 10.Output shaft and snail due to tensioning motor 4
One end of bar 5 is sequentially connected, and the other end of worm screw 5 and worm gear 6 are sequentially connected, thus the output shaft reversion for being tensioned motor 4 can
Worm gear 6 is driven to rotate clockwise.Again since worm gear 6 is fixedly connected on back door 51, and the center of circle of worm gear 6 and carriage body 50 and back door
51 hinge 01 is coaxial, thus back door 51 can the hinge 01 with worm gear 6 around carriage body 50 and back door 51 rotate clockwise.In this way
Back door 51 can be automatically closed.It is limited when the closing of back door 51 to close stance by carriage body 50, back door 51 cannot again clockwise at this time
Rotation, worm gear 6 can not rotate clockwise again, and the revolving speed of the output shaft for being tensioned motor 4 and worm screw 10 can in this way be reduced to
0rpm.The tachometer value of sensor 8 so is also 0rpm, and the tachometer value of sensor 8 is equal to the setting speed value in master controller 9
0rpm, by master controller 9 by motor driver 10 control tensioning motor 4 output shaft stop reversion, at this moment back door 51 by
Open position is rotated to close stance, i.e., back door 51 can be automatically closed when the piston rod 63-2 of elevating ram 63 is retracted.It is thus non-
It is often convenient, keep driver's working strength small, work efficiency is high.Also the needs that self-unloading is carried out in narrow space be can satisfy.