CN109465368A - A billet forming method for aluminum alloy forgings with large cross-section ratio and complex shape sudden change - Google Patents
A billet forming method for aluminum alloy forgings with large cross-section ratio and complex shape sudden change Download PDFInfo
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- CN109465368A CN109465368A CN201811354274.5A CN201811354274A CN109465368A CN 109465368 A CN109465368 A CN 109465368A CN 201811354274 A CN201811354274 A CN 201811354274A CN 109465368 A CN109465368 A CN 109465368A
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- 238000005242 forging Methods 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 27
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 claims abstract description 64
- 238000010438 heat treatment Methods 0.000 claims description 39
- 239000000463 material Substances 0.000 claims description 14
- 230000006698 induction Effects 0.000 claims description 13
- 230000000694 effects Effects 0.000 claims description 12
- 239000000523 sample Substances 0.000 claims description 12
- 238000001125 extrusion Methods 0.000 claims description 11
- 238000005461 lubrication Methods 0.000 claims description 11
- 230000000717 retained effect Effects 0.000 claims description 11
- 230000007704 transition Effects 0.000 claims description 10
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 2
- 238000009721 upset forging Methods 0.000 abstract 1
- 230000035772 mutation Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 4
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000004220 aggregation Methods 0.000 description 3
- 230000002776 aggregation Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/02—Die forging; Trimming by making use of special dies ; Punching during forging
- B21J5/025—Closed die forging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J1/00—Preparing metal stock or similar ancillary operations prior, during or post forging, e.g. heating or cooling
- B21J1/06—Heating or cooling methods or arrangements specially adapted for performing forging or pressing operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J3/00—Lubricating during forging or pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
- B21J5/08—Upsetting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/06—Making machine elements axles or shafts
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
本发明是一种大截面比复杂形状突变轴类铝合金锻件制坯成形方法,所述成型方法包括如下步骤:(1)确定制坯件原始棒料的毛坯尺寸(2)制坯件第2段部分的成形;(3)制坯件第1段部分的成形;(4)制坯件第4段部分的成形;(5)制坯件第5段部分的成形。本发明提出一种大截面比复杂形状突变轴类铝合金锻件制坯成形方法,从根本上改变了传统顶锻采用的开式聚集粗大截面的方式,通过全模腔内闭式成形,解决了复杂形状粗大截面的单次聚集成形,并且实现了对杆部形状的成形控制,进一步优化了坯料形状,提高效率的同时显著提高总体锻件质量并降低了生产成本。
The present invention is a method for forming a blank of an aluminum alloy forging with a large cross-section ratio and a complex shape sudden change. (3) Forming of the first section of the blank; (4) Forming of the fourth section of the blank; (5) Forming of the fifth section of the blank. The invention proposes a billet forming method for shaft-type aluminum alloy forgings with large cross-section ratio and complex shape sudden change, which fundamentally changes the method of open-type gathering of large cross-sections used in traditional upset forging. The single-shot gathering forming of the complex shape and coarse section, and realizes the forming control of the rod shape, further optimizes the billet shape, improves the efficiency, and significantly improves the overall forging quality and reduces the production cost.
Description
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811354274.5A CN109465368B (en) | 2018-11-14 | 2018-11-14 | Blank-making forming method for large-section-ratio complex-shape mutation shaft aluminum alloy forging |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811354274.5A CN109465368B (en) | 2018-11-14 | 2018-11-14 | Blank-making forming method for large-section-ratio complex-shape mutation shaft aluminum alloy forging |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109465368A true CN109465368A (en) | 2019-03-15 |
| CN109465368B CN109465368B (en) | 2020-02-11 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811354274.5A Active CN109465368B (en) | 2018-11-14 | 2018-11-14 | Blank-making forming method for large-section-ratio complex-shape mutation shaft aluminum alloy forging |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109465368B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111112529A (en) * | 2019-12-11 | 2020-05-08 | 陕西宏远航空锻造有限责任公司 | Method and device for forming step shaft die forging with flange plate in middle |
| CN111842771A (en) * | 2019-04-29 | 2020-10-30 | 大众汽车有限公司 | Method for manufacturing hollow shafts |
| CN112355230A (en) * | 2020-10-20 | 2021-02-12 | 中国第二重型机械集团德阳万航模锻有限责任公司 | High-temperature alloy bar blank heating device and heating method for shaft forgings |
| CN112893728A (en) * | 2020-12-29 | 2021-06-04 | 江苏龙城精锻集团有限公司 | Oil rail closed type extrusion process and die |
| CN113976841A (en) * | 2021-12-24 | 2022-01-28 | 河北钢研德凯科技有限公司北京分公司 | Protective agent for magnesium alloy melt pouring, magnesium alloy casting and preparation method thereof |
| CN114589284A (en) * | 2022-05-10 | 2022-06-07 | 中北大学 | One-fire cogging die and method for alloy bar and upsetting-extruding-upsetting large deformation method |
| CN117000940A (en) * | 2023-09-04 | 2023-11-07 | 常州市丰乐精锻有限公司 | Forging die, equipment and method for crude material of fuel pipe |
| CN117259630A (en) * | 2023-09-28 | 2023-12-22 | 太仓申星锻造有限公司 | Forming process of membrane water-cooled wall sealing forging |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1142791A (en) * | 1993-12-17 | 1997-02-12 | 怀曼戈登公司 | Step-by-step closed-die forging method |
| CN1840261A (en) * | 2005-03-25 | 2006-10-04 | 三菱综合材料株式会社 | Production method of anode copper ball for electroplating and anode copper ball |
| CN101797680A (en) * | 2009-12-30 | 2010-08-11 | 德阳市中恒重工机械有限公司 | Process for manufacturing large-scale long shaft by segments |
| CN102248118A (en) * | 2011-04-14 | 2011-11-23 | 大连大高阀门有限公司 | Die and process for forging high-speed railway substrate |
| CN104907475A (en) * | 2015-06-24 | 2015-09-16 | 南车戚墅堰机车车辆工艺研究所有限公司 | Integral forging mold of valve body with flanges, and forging method |
| CN108015207A (en) * | 2017-12-12 | 2018-05-11 | 株洲中车天力锻业有限公司 | A kind of hot heading moulding process of the large-scale torque arm of motor-car |
-
2018
- 2018-11-14 CN CN201811354274.5A patent/CN109465368B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1142791A (en) * | 1993-12-17 | 1997-02-12 | 怀曼戈登公司 | Step-by-step closed-die forging method |
| CN1840261A (en) * | 2005-03-25 | 2006-10-04 | 三菱综合材料株式会社 | Production method of anode copper ball for electroplating and anode copper ball |
| CN101797680A (en) * | 2009-12-30 | 2010-08-11 | 德阳市中恒重工机械有限公司 | Process for manufacturing large-scale long shaft by segments |
| CN102248118A (en) * | 2011-04-14 | 2011-11-23 | 大连大高阀门有限公司 | Die and process for forging high-speed railway substrate |
| CN104907475A (en) * | 2015-06-24 | 2015-09-16 | 南车戚墅堰机车车辆工艺研究所有限公司 | Integral forging mold of valve body with flanges, and forging method |
| CN108015207A (en) * | 2017-12-12 | 2018-05-11 | 株洲中车天力锻业有限公司 | A kind of hot heading moulding process of the large-scale torque arm of motor-car |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111842771A (en) * | 2019-04-29 | 2020-10-30 | 大众汽车有限公司 | Method for manufacturing hollow shafts |
| CN111112529A (en) * | 2019-12-11 | 2020-05-08 | 陕西宏远航空锻造有限责任公司 | Method and device for forming step shaft die forging with flange plate in middle |
| CN111112529B (en) * | 2019-12-11 | 2021-10-15 | 陕西宏远航空锻造有限责任公司 | Method and device for forming step shaft die forging with flange plate in middle |
| CN112355230A (en) * | 2020-10-20 | 2021-02-12 | 中国第二重型机械集团德阳万航模锻有限责任公司 | High-temperature alloy bar blank heating device and heating method for shaft forgings |
| CN112893728A (en) * | 2020-12-29 | 2021-06-04 | 江苏龙城精锻集团有限公司 | Oil rail closed type extrusion process and die |
| CN113976841A (en) * | 2021-12-24 | 2022-01-28 | 河北钢研德凯科技有限公司北京分公司 | Protective agent for magnesium alloy melt pouring, magnesium alloy casting and preparation method thereof |
| CN113976841B (en) * | 2021-12-24 | 2023-03-21 | 河北钢研德凯科技有限公司北京分公司 | Protective agent for magnesium alloy melt pouring, magnesium alloy casting and preparation method thereof |
| CN114589284A (en) * | 2022-05-10 | 2022-06-07 | 中北大学 | One-fire cogging die and method for alloy bar and upsetting-extruding-upsetting large deformation method |
| CN114589284B (en) * | 2022-05-10 | 2022-07-29 | 中北大学 | One-fire and one-time billeting die and method for alloy bar material and method for upsetting, extrusion and large deformation |
| CN117000940A (en) * | 2023-09-04 | 2023-11-07 | 常州市丰乐精锻有限公司 | Forging die, equipment and method for crude material of fuel pipe |
| CN117000940B (en) * | 2023-09-04 | 2023-12-19 | 常州市丰乐精锻有限公司 | Forging die, equipment and method for crude material of fuel pipe |
| CN117259630A (en) * | 2023-09-28 | 2023-12-22 | 太仓申星锻造有限公司 | Forming process of membrane water-cooled wall sealing forging |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109465368B (en) | 2020-02-11 |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
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| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20190315 Assignee: Center for technology transfer Jiangsu University of Science and Technology Assignor: JIANGSU University OF SCIENCE AND TECHNOLOGY Contract record no.: X2021980006173 Denomination of invention: A billet forming method for aluminum alloy forgings with large section ratio and complex shape mutation Granted publication date: 20200211 License type: Common License Record date: 20210714 |
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| EE01 | Entry into force of recordation of patent licensing contract | ||
| EC01 | Cancellation of recordation of patent licensing contract |
Assignee: Center for technology transfer Jiangsu University of Science and Technology Assignor: JIANGSU University OF SCIENCE AND TECHNOLOGY Contract record no.: X2021980006173 Date of cancellation: 20210826 |
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| EC01 | Cancellation of recordation of patent licensing contract |