CN109460861A - A kind of chemical circulation cooling water system water pump fan combination frequency conversion optimization operating scheme determines method - Google Patents

A kind of chemical circulation cooling water system water pump fan combination frequency conversion optimization operating scheme determines method Download PDF

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CN109460861A
CN109460861A CN201811217598.4A CN201811217598A CN109460861A CN 109460861 A CN109460861 A CN 109460861A CN 201811217598 A CN201811217598 A CN 201811217598A CN 109460861 A CN109460861 A CN 109460861A
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仇宝云
陆霞
严天序
董媛媛
苏保铭
刘地
薛成龙
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Yangzhou University
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Abstract

A kind of chemical circulation cooling water system water pump fan combination frequency conversion optimization operating scheme determines method, belongs to industrial energy saving emission reduction field.It by considering total system thermal balance, calculates system cooling water minimum under different computing environments operating condition and needs flow, adjust branch pipe valve in parallel, make all branch pipes while meeting minimum to need flow;It calculates and determines that the various lift performance curves in parallel of system water pump and system need lift performance curve;With the minimum target of recirculating cooling water system total power input, it calculates annual each environmental working condition system that calculates and implements water pump selection frequency conversion, fan frequency conversion optimization operating scheme simultaneously, determine the optimal frequency conversion ratio of blower and water pump operation combination and single pump assembly frequency conversion ratio, recirculating cooling water system water pump fan combination frequency conversion optimization operating scheme and other operating scheme energy consumptions are compared in calculating.The result shows that recirculating cooling water system water pump fan combination frequency conversion optimization operating scheme whole year energy consumption proposed by the present invention is minimum, energy-saving effect is significant.

Description

A kind of chemical circulation cooling water system water pump fan combination frequency conversion optimization operating scheme is true Determine method
Technical field
The invention belongs to industrial system energy-saving fields, are related to a kind of recirculating cooling water system water pump fan combination frequency conversion optimization Operating scheme determines method, one kind is particularly related under the premise of meeting user's cooling heat transferring requirement, with recirculated cooling water The minimum target of the total operation energy consumption of system fan, water pump calculates annual different computing environments operating condition minimum and needs cooling water inflow, really Determine system water pump blower fan group and closes frequency conversion prioritization scheme.
Background technique
Recirculating cooling water system is widely used in industries, the energy consumptions such as thermal power generation, petrochemical industry, steel-making, papermaking weaving and accounts for 15% or so of social total energy consumption, water withdrawal account for about the 60% of national industrial total water consumption, and energy consumption is high, water consumption is big.With me The development of state's economy and society, on the one hand, the energy is increasingly in short supply, and on the other hand, enterprise's waste is serious.Recirculating cooling water system section The water-saving important component for having become national economy energy management of energy, wherein the recirculating cooling water system of petroleum chemical enterprise is whole Occupy larger specific gravity in a industrial circulating cooling water system.
Currently, in order to ensure safety, in design cycle cooling water system, by being considered further that under annual least favorable environmental working condition Rich safety coefficient selects water pump and Fan Equipment, causes safety margin excessive;Circulating cooling water system is not carried out in enterprise mostly Variable working condition optimization of uniting is run, and water pump and blower whole year determine operating condition operation, and annual overwhelming majority time circulating cooling water flow is long-range In the flow for meeting cooling burden requirement, energy waste is serious;A small number of enterprise implement recirculating cooling water system optimization operations, only By season regulating system water pump operation number of units by feel, or only consider the reasonable selection of system pump equipment, it is not cold to recycle But water whole system is research object, and accurate quantification, which calculates, determines optimization operating scheme.
Therefore, the present invention is directed to chemical circulation cooling water system, can satisfy when calculating annual different computing environments operating condition The system cooling water minimum that user's cooling heat transferring requires needs flow, with the minimum target of system water pump fan total energy consumption, simultaneously Combination selection and frequency control, fan frequency control are run using water pump assembly, system optimized operation is realized, proposes system optimization Operating scheme calculates the method for determination.
Summary of the invention
The object of the invention is to for overcome due to current chemical circulation cooling water system whole year determine operating condition operation, operation pipe The extensive disadvantage for causing energy waste serious is managed, proposes a kind of recirculating cooling water system water pump fan combination frequency conversion optimization operation side Case determines method, while proposing that chemical circulation cooling water system considers that total system is thermally equilibrated and needs flow based on system minimum Implement the combination of water pump optimized operation, frequency conversion and blower fan of cooling tower frequency conversion system optimization operating scheme and calculates the method for determination.
The technical scheme is that a kind of recirculating cooling water system water pump fan combination frequency conversion optimization operating scheme determines Method, comprising the following steps:
A. recirculating cooling water system considers that the thermally equilibrated cooling water minimum of total system needs to flow under different computing environments operating condition Amount, which calculates, to be determined.
Recirculating cooling water system is made of water circulating pump, user heat-exchange end, cold end heat dissipation equipment and aqueduct.Cooling water After obtaining hot heating into heat exchanger and cooled medium progress heat exchange, enters cold end heat dissipation equipment through piping and cool down, then by Water pump pumps to heat exchanger recycling.Cold end heat dissipation equipment generally selects force ventilation Counter-current wet in chemical industry cooling water system Cooling tower, good cooling results.
It searches and determines engineering 1 year different wet-bulb temperature, dry-bulb temperature, relative humidity meteorologic parameter.Recirculating cooling water system Cooling water minimum needs flow, the cooling water minimum discharge exactly needed under the premise of meeting cooling require.Cooling water is minimum Flow rate calculation is needed, needs to consider cooling tower thermodynamic equilibrium and exchanger heat exchange according to qualifications, according to system layout, It calculates and determines that the recirculating cooling water system cooling water minimum under different computing environments operating condition wet-bulb temperature needs water flow.
What force ventilation reverse flow wet type cooling tower thermodynamic equilibrium utilized be water total heat dissipation capacity it is equal with the reduction of the heat of water Principle, consider the heat of water that evaporated water is taken away, after amendment, Michael thermodynamic equilibrium equation is as follows:
In formula: Q is circulating cooling water flow, m3/s;βxvFor with volume Evapotranspiration matter coefficient caused by water capacity difference, kg/ (m2·s);V is the volume of cooling tower filler, m3;K is the heat gain coefficient that evaporated water is taken away, K < 1.0, dimensionless;t1、t2Point Not Wei into tower water temperature and outlet water temperature, DEG C;Temperature difference of the dt between packing layer infinitesimal height dZ, DEG C;iθIt is θ for air themperature When specific enthalpy, kJ/kg (DA);it" it is saturated air specific enthalpy, i.e., when air themperature is that steam partial pressure reaches saturation state temperature Heat release specific enthalpy when t, kJ/kg (DA);CwFor the specific heat of recirculated water, kJ/ (kg DEG C) takes 4.1868kJ/ (kg DEG C).
In formula (1), the equation left side is cooling tower filler characteristic quantity, uses Ωn It indicates, characteristic, calculation formula is as follows:
Ω′n=B λk (2)
In formula: λ is the mass ratio of air (in terms of dry air) into filler with the recirculated cooling water into filler, kg (DA)/ kg;B, k is the experimental constant of packing, is checked in by table 2 in " Plastic Fill for Cooling Towers heating power and resistance performance are analyzed ".
It is the cooling number of counterflow cooling tower working characteristics in formula (1), on the right of equation, uses ΩnIt indicates, characteristic.Due to The quadrature conversion that cooling number solves is excessively cumbersome, calculates to be easy, preferably uses multistage Xin Puxun solving method, calculation formula is as follows:
When cooling tower Inlet and outlet water temperature difference t < 15 DEG C and computational accuracy of less demanding, following simplified calculating can be used:
In formula: subscript 1,2, m are respectively cooling tower import, outlet, intermediate position in tower;T is water temperature, DEG C;iFor saturation Air enthalpy, kJ/kg (DA);I is air specific enthalpy, kJ/kg (DA).
Containing salts such as calcium carbonate, magnesium carbonate in industrial water, solubility reduces as the temperature rises, after salt is precipitated It forms dirt knot and is attached to inner wall of the pipe, heat-transfer effect reduces, therefore circulating cooling hydraulic art heat exchange side outlet in shell and tube exchanger Temperature control is being not higher than 45 DEG C.
Temperature is one of key factor in need of consideration in chemical enginnering process, and the height of temperature often directly affects change It learns the length in reaction time, influence the conversion ratio and quality of product, therefore the temperature of heat exchanger cooled medium needs strict control.
According to the heat exchange principle of heat exchanger, heat transfer equation is as follows:
Q=h S △ tm (4)
In formula: q is thermic load, kW;H is heat transfer coefficient of heat exchanger, kW/ (m2·℃);S is heat exchanger heat transfer area, m2; ΔtmFor logarithmic mean temperature difference (LMTD), DEG C, it is larger that contra-flow heat exchanger exports the Cooling and Heat Source temperature difference, logarithmic mean temperature difference (LMTD) Δ tmCalculation formula It is as follows:
In formula: thi、thoRespectively cooled medium import and export temperature, DEG C;tci、tcoRespectively cooling water is into and out of water temperature Degree, DEG C.Heat balance equation is as follows:
qc=Ccmc(tco-tci) (6)
In formula: q=qc, CcFor cooling water specific heat capacity, kJ/ (kg DEG C);mcFor cooling water mass flow, kg/s.By formula (4)~(5) bring formula (6) into, derive heat exchanger cooling water flow are as follows:
In formula (7), when cooling water outlet temperature be maximum permissible temperature, that is, take tco=tcomaxAt=45 DEG C, mcIt is as cold But water minimum needs flow.
Recirculating cooling water system cooling water minimum needs in the solution of flow, need heat exchanging device cooling water outlet temperature and by The temperature of cooling medium is controlled, and considers the thermally equilibrated recirculating cooling water system of cooling tower, and system cooling water minimum needs Flow is that each heat exchangers in parallel minimum needs the sum of cooling water flow in system, and calculation formula is as follows:
In formula: QzTotal flow, m are needed for recirculating cooling water system cooling water minimum3/s;QiMost for i-th layer of cooling water of system It is small to need volume flow, m3/s;mc,iMass flow, kg/s are needed for i-th layer of cooling water minimum;N is the number of plies in parallel in system;ρ For cooling water density, kg/m3
Ignore the thermal loss and water loss of pipeline in recirculating cooling water system, it is known that cooling load, the practical pipe of system Road characteristic, the peak optimization reaction temperature of cooled medium and cooling water outlet maximum permissible temperature are iterated to calculate out not by programming Water flow is needed with recirculating cooling water system cooling water minimum under environment temperature.
Heat Balance Calculation process are as follows: wet-bulb temperature t is first setsOutlet water temperature t as cooling tower2, as technique exchange heat side Inlet water temperature considers that each parallel branch cooled medium is cooling and requires, while controlling heat exchanger cooling water outlet temperature tco≤45 DEG C and the temperature of cooled medium meet the requirements, using formula (7) and formula (8) be calculated after each parallel branch heat exchange out Saliva temperature tcoiWith corresponding cooling water flow Qi(i represents parallel branch number).Changed by adjusting parallel branch return water tube valve Each branch runs water flow QiIt meets the requirements, each way outlet cooling water is mixed to get technique heat exchange side outlet main pipe cooling water Temperature t1With total flow Qz, as cooling tower is re-circulated into cooling tower and carries out heat exchange heat dissipation into tower water temperature and water flow, utilizes Formula (1)~(3), the outlet water temperature t that will be obtained2 With the outlet water temperature t of last cycle calculations2It is compared, if | t2 - t2 |≤0.001, then system process heat exchange side and cooling tower heat exchange side reach thermal balance, obtain the cooling water total flow of system at this time QzWith ventilation quantity G;If | t2 - t2| > 0.001, the two difference is larger, then with this outlet water temperature t2' substitute into re-start to recycle and count It calculates, until thermal balance.Each branch cooling water flow is that the minimum of corresponding branch needs flow when thermal balance, and total cooling water flow is Flow is needed for system cooling water minimum.
B. recirculating cooling water system water pump parallel connection lift performance curve and system need lift performance curve to calculate determination.
According to the method that all pump head performance curve abscissas-i.e. flow for participating in parallel running is added, calculate true Determine the lift performance curve of system water pump assembly difference parallel combination operation, formula is as follows:
Hpbj=AjQ2+BjQ+Cj (9)
In formula: j is different water pump selections number, including+1 big pump of 1 big pump, 1 small pump, 1 small pump, 2 big pump; A, B, C are multinomial coefficient;HpbFor water pump parallel connection lift, m.
Since the aggregation point distance of each parallel pipeline exit of pump to main pipe is shorter, each branch drag losses are ignored. The system for determining the operation of system water pump assembly difference parallel combination needs lift performance curve, and formula is as follows:
Hr=Hz+SrQ2 (10)
In formula: HrLift, m are needed for system;HzFor Unit head, the i.e. outlet of system return pipe and water feeding of water pump water face Between height difference, m;SrFor system pipeline hydraulic resistance coefficient, s2/m5
Requirement of the system in addition to pipeline to be met, heat exchange equipment to pressure limit also should ensure that system least favorable point to pressure The requirement of power need to carry out pressure check to water pump actual operating mode point, guarantee system operation under positive pressure.
C. recirculating cooling water system considers that the thermally equilibrated blower of total system determines operating condition water pump selection frequency conversion optimization operating scheme It calculates and determines.
In recirculating cooling water system, blower determines revolving speed operation, and water pump can carry out the operation of operation number of units Combinatorial Optimization, combination becomes Valve optimization operation, combination frequency control optimization operation.Water pump operation number of units Combinatorial Optimization operation, according to different computing environments operating condition It includes number of units and size that lower recirculating cooling water system, which considers that the thermally equilibrated cooling water minimum of total system needs flow selection water pump, Optimized operation combination, avoids flow is excessive from causing energy waste.But the operation of number of units Combinatorial Optimization is run, is cooled down in most cases Water flow is still excessive, causes energy waste, if reducing 1 operation water pump, water-supply shortages;Water pump selection becomes valve optimization Operation changes system pipe network necessary head curve of the installation system by controlling opening of valve, and regulating system circulating water flow controls each parallel connection Branch meets the water flow of load heat transfer requirements, reduces annual operation energy consumption, but valve regulated increases resistance of pipe system, causes Energy consumption increase;Water pump selection frequency control optimization operation, on the basis of water pump operation number of units Combinatorial Optimization, according to water pump machine Group Variable Frequency Speed Regulation Principle implements a water pump assembly for participating in running under the premise of meeting cooling water minimum and needing flow Frequency control operation, can be significantly reduced system energy consumption.With the raising of frequency converter reliability and the reduction of equipment price, frequency conversion Speed regulation has been widely used.Therefore, recirculating cooling water system water pump assembly optimal operation mode is combination frequency control optimization fortune Row.
(1) combination of water pump optimized operation and its range of flow determine.
To meet the pressure requirements at system least favorable, the water pump size combinations method of operation is set, by pump head performance Curve and system need lift performance curve simultaneous solution, determine that water pump operation operating point is that water pump difference runs combined boundary Point, A, B, C, D point as shown in Figure 1.
In Fig. 1, Hp2、Hp1、Hpb12、Hpb11The respectively small pump of water pump separate unit, the big pump of separate unit, 1 big 1 small pump group conjunction and 2 big pumps Combined flow-lift performance curve, HrLift performance curve is needed for system.When system cooling water minimum needs flow to be less than QAWhen, select the small pump operation of separate unit;When system cooling water minimum needs flow in QA~QBBetween when, select the big pump operation of separate unit; When system cooling water minimum needs flow in QB~QCBetween when, select the 1 big 1 small pump parallel running of pump;When system cooling water Minimum needs flow in QC~QDBetween when, select 2 big pump parallel runnings.
(2) water pump selection frequency conversion optimization operating scheme, which calculates, determines.
Flow selection water pump optimized operation combination is needed according to system minimum, usual system cooling water flow is still greater than system Cooling water minimum needs flow, and it is inadequate to open a unit flow less, at this point, passing through separate unit water pump assembly frequency conversion optimization fortune again Row further decreases energy consumption under the premise of meeting cooling require.There are two types of single pump frequency conversion running optimizatin methods: most with system It is small to need water flow to determine single pump optimized operation revolving speed, water pump optimized operation revolving speed is determined with variable frequency pump efficiency highest.Exist again In both frequency conversion optimization methods, the frequency conversion optimization method finally used is determined with energy consumption minimum: being needed with system cooling water minimum Flow is wanted to determine that single pump operation revolving speed carries out water pump selection frequency conversion optimization operation.
By taking system only runs 1 big pump as an example, illustrate that separate unit pump variable frequency optimizes operation logic.
Such as Fig. 2, flow is needed to select 1 small pump operation according to system cooling water minimum, flow is inadequate;Selection 1 big pump Operation, flow is excessive, then needs to carry out selected big pump the optimization operation of frequency conversion reduction of speed, water pump operation flow is made to be exactly equal to system Cooling water minimum needs flow.Figure midpoint N is the big pump lift performance curve H of separate unitp1Lift performance curve H is needed with systemr's Intersection point, N point flow are greater than system cooling water minimum and need flow Qrmin.Flow is needed according to system cooling water minimum and is met just The minimum lift of pressure determines point O, and by water pump assembly frequency conversion, water pump is run in this operating point.Point O and coordinate origin are crossed, is made Similar operating condition parabola Hs, with water pump rated speed lift performance curve intersection point O ', according to affinity law of pump, O point efficiency is approximate Equal to O ' point efficiency, the ratio of O point flow and O ' point flow is frequency conversion ratio δpn, obtain pump head performance curve H after frequency conversionbp1 It indicates are as follows:
When needing two pump parallel running of flow selection according to system cooling water minimum, a water pump assembly rated speed fortune Capable, another water pump assembly converting operation operating point determines as shown in Figure 3.
As shown in figure 3, water pump needs to run on lift performance curve in system, need to flow according to system cooling water minimum Amount selection optimal pump operation group is combined into 2 big pump parallel runnings, and determines water pump correspondence system is most on necessary head curve of the installation system The small O point for needing flow operates to optimal, and a pump rated speed is in point ObPlace is run, in point O after another pump frequency conversionaPlace's fortune Row.Cross point OaAnd coordinate origin makees similar operating condition parabola Hs, with water pump rated speed lift performance curve intersection point O 'a, OaPoint effect Rate is approximately equal to O 'aCooling water flow can be adjusted to minimum and needed at water flow point O by point efficiency, not needed by adjusting system System resistance coefficient changes system and needs lift performance curve, it is only necessary to by single pump lift performance curve Hp1It is adjusted to curve Hbp1
Meet system cooling water minimum need flow and supply water positive pressure request under the premise of, annual different computing environments work When condition, mathematic optimal model is established with the minimum target of pump assembly input power.
When system separate unit water pump operation and converting operation, objective function is as follows:
In formula: NpbpFor water pump assembly input power, kW;ηpFor pump efficiency;ηcIt is imitated for the transmission of water pump and necessary electromotor Rate;ηemMotor efficiency when for water pump operation;ηbpFor water pump assembly frequency converter efficiency;δnFor gear ratio.
Constraint condition:
In formula: QrminFlow, m are needed for system cooling water minimum3/s;QpmaxFor water pump maximum critical flow, m3/s; Npemin、NpemaxRespectively separate unit water pump assembly allows minimum power input, allows maximal input.Traffic constraints condition table Show that separate unit water pump operation flow must satisfy the requirement that system minimum under different computing environments operating condition needs flow, and is no more than institute There is total maximum stream flow of operation water pump;Power constraints indicate the control of separate unit water pump assembly input power in reasonable pump assembly In input power range;Gear ratio constraint condition indicates the allowed band of separate unit water pump gear ratio or frequency conversion ratio, frequency conversion than too small, Pump efficiency decline is obvious;Frequency conversion influences water pump assembly safety than excessive.
When 2 parallel connection pumps of system, single pump frequency conversion operation, a rated speed, another converting operation, mesh are controlled Scalar functions:
Constraint condition:
In formula: subscript 1 indicates variable frequency pump unit, and subscript 2 indicates not frequency conversion water pump assembly.
Add up each calculating environmental working condition when blower and pump energy consumption, obtain recirculating cooling water system whole year operation total energy consumption, meter It is as follows to calculate formula:
In formula: m is annual different computing environments operating condition setting kind number, i.e., annual system minimum needs flow kind number;NfeεFor ε kind calculates environmental working condition rated speed blower unit input power, kW;NpbpεEnvironmental working condition variable frequency pump is calculated for ε kind Unit input power, kW;tEnvironmental working condition system operation time, h are calculated for ε kind;AzTotal energy consumption is run for system whole year, kW·h。
D. recirculating cooling water system considers that total system is thermally equilibrated while implementing water pump selection frequency conversion, fan frequency conversion optimization fortune Row scheme, which calculates, to be determined.
Since blower angular adjustment is inconvenient and angle modulation is costly, so blower optimization operation selection fixed blade established angle Frequency control optimizing operation method.Under the premise of guaranteeing cooling purpose, with the annual total operation energy consumption of cooling water system water pump fan Minimum target, while implementing water pump selection frequency conversion, fan frequency conversion optimization operation.
Specific method: setting fan frequency conversion is than range 0.6~1.1, when certain wet-bulb temperature, turns to the blower of any determination Speed, the method for applying step A~C determine that water pump selection frequency conversion optimizes operating scheme, calculate water pump when multiple rotation speed of fan It combines frequency conversion and optimizes operating scheme, blower, water pump and system total power input and the relationship of fan frequency conversion ratio are as shown in Figure 4.
Such as Fig. 4, when a certain wet-bulb temperature, when recirculating cooling water system blower fan of cooling tower frequency conversion is smaller, rotation speed of fan compared with Low, power is smaller, but air quantity is also smaller, and cooling tower cooling effect is poor, is system cooling effect, it is desirable that system cooling water flow Larger, water pump assembly input power is larger.With the increase of fan frequency conversion ratio, rotation speed of fan and power increase, cooling tower ventilation Cooling effect improves, and cooling water minimum needs flow to reduce, and pump power decline, recirculating cooling water system total power input first drops Increase after low, obtains corresponding blower optimal frequency conversion ratio δ when system total power input minimumfnopt.Method according to this calculates whole year not With the corresponding optimal frequency conversion of blower is when recirculating cooling water system total power input minimum when wet bulb temperature calcuation environmental working condition Corresponding water pump operation combination and separate unit frequency conversion ratio are as shown in figure 5, so that it is determined that the combination of recirculating cooling water system water pump fan becomes Frequency optimization operating scheme.
E. recirculating cooling water system considers that the thermally equilibrated water pump fan combination frequency conversion of total system optimizes operating scheme energy consumption ratio Compared with.
Calculating compares that recirculating cooling water system original blower fan water pump whole year determines operating condition operating scheme energy consumption, blower determines operating condition water pump It combines frequency conversion optimization operating scheme energy consumption and fan frequency conversion water pump selection frequency conversion optimizes operating scheme energy consumption, it is clear that the third: it is same When implement water pump selection frequency conversion, fan frequency conversion optimization operating scheme-water pump fan combination frequency conversion optimization operating scheme whole year energy Consumption is minimum.
The invention has the benefit that a kind of chemical circulation cooling water system water pump fan provided by the invention combines frequency conversion Optimization operating scheme determines method, and the optimization applied to recirculating cooling water system is run, prioritization scheme clear principle, embodiment meter Show recirculating cooling water system using annual water pump selection frequency conversion, fan frequency conversion optimization operating scheme, more former blower fan water pump is fixed Operating condition operating scheme, annual energy conservation 70.34%;Operating condition water pump selection frequency conversion optimization operating scheme, annual energy conservation are determined compared with blower 14.01%.Therefore, recirculating cooling water system water pump fan combination frequency conversion optimization operating scheme energy-saving effect proposed by the present invention is aobvious It writes.
Detailed description of the invention
Fig. 1 is that system water pump difference number of units parallel combination runs lift performance curve and assembled scheme determines and schemes.
Fig. 2 is that single pump assembly frequency conversion optimizes the determining figure of running operating point.
Fig. 3 is two pump parallel runnings, wherein a pump frequency conversion optimizes the determining figure of running operating point.
Fig. 4 is each input power of fan frequency conversion recirculating cooling water system and fan frequency conversion ratio based on water pump selection frequency conversion Relational graph.
Fig. 5 is the optimal frequency conversion ratio of blower and wet-bulb temperature relational graph.
Fig. 6 is that embodiment recirculating cooling water system simplifies distribution map.
Fig. 7 is embodiment recirculating cooling water system heat calculation method schematic diagram.
Fig. 8 is embodiment system water pump optimum combination operating scheme flow boundary figure.
Fig. 9 is that embodiment blower determines operating condition water pump selection frequency conversion optimization operation water pump fan input power and wet-bulb temperature closes System's figure.
Figure 10 is that the frequency conversion of embodiment water pump selection optimizes runtime system input power and fan frequency conversion compares relational graph.
Figure 11 is the optimal frequency conversion ratio of embodiment blower and wet-bulb temperature relational graph.
Figure 12 is each operating scheme input power of embodiment system and wet-bulb temperature relational graph.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples, but the present embodiment should not be construed as to the present invention Limitation.
Certain chemical workshop recirculating cooling water system is made of cooling tower, water circulating pump, transmission and distribution network and process equipment, annual Operation 360 days, the production for 30,000 tons of aniline, 50,000 tons of nitrobenzenes.System is furnished with 2 parallel connection LDCM-800SC type force ventilations Reverse flow wet type cooling tower, fountain is cooling, and every cooling tower installs a Fans, and blower model LF-42 matches Y180L-4 type three Phase asynchronous motor, LJ3 type speed reducer;3 big pump is in parallel, and dual-purpose one is standby, big pump type 350S44A, single pump designs flow 1116m3/ h, rated lift 36m, rated speed 1450r/min, the mating Y315L-4 type motor of water pump, rated current 288A, Rated power 160kW, electric efficiency 91.9%, rated speed 1450r/min.A small pump in parallel, model KQL300/525- 90/6, single pump designs flow 0.167m3/ s, rated lift 38m, rated speed 980r/min, necessary electromotor power are 90kW, Asynchronous machine is 6 poles, set drive efficiency etac=100%.
Cooling technique equipment is divided into four layers, for for the various heat exchangers for producing aniline, cooler, vacuum pump, hydrogen compressor etc.. Equipment is distributed by layer, and system is equivalent to that there are five heat exchange user groups in parallel, wherein first, second, third layer of every layer of equipment is simultaneously Connection connection, the 4th layer has three equipment, two equipment parallel connections of secondary high point, and the tables of equipment of highest point alone becomes as a branch, all It is in parallel with other three-layer equipments.It is connected by several valve members with transmission and distribution pipeline between each equipment, it is as shown in Figure 6 that system simplifies distribution.
The technique heat exchange each layer heat exchange property relevant parameter list in side summarizes such as table 1 after system is simplified:
The 1 each layer heat exchange equipment correlation performance parameters in embodiment technique side of table
A. recirculating cooling water system considers that the thermally equilibrated cooling water minimum of total system needs to flow under different computing environments operating condition Amount, which calculates, to be determined.
Recirculating cooling water system cooling water minimum needs the factors such as the cooling capacity of flow and air's wet bulb temperature, cooling tower It is related.
The calculating environmental working condition of the present embodiment location whole year is counted, as shown in table 2 with nearly 10 annual mean.
2 embodiment engineering location whole year meteorologic parameter of table
Cooling water minimum when system reaches thermal balance at a temperature of different wet bulbs needs flow rate calculation loop iteration solution side Method principle is as shown in Figure 7.
As shown in fig. 7, first with wet-bulb temperature tsOutlet water temperature t as cooling tower2, ignore system pipe network thermal loss, then The outlet water temperature is technique heat exchange side-entrance water temperature, by each parallel branch flow resistance coefficient of table 1 and general pipeline flow resistance system Number needs lift performance curve according to pump (parallel connection) flow-lift performance curve and system, each branch water flow of solving system with Total flow.By the out temperature and load of each parallel branch of table 1 heat exchange side cooled medium, heat exchanging device cooling water outlet The temperature of temperature and cooled medium is controlled, and calculates to obtain going out after the heat exchange of each parallel branch using formula (7) and formula (8) Saliva temperature tcoiFlow Q is needed with corresponding cooling water minimumi(i represents parallel branch number), control heat exchanger exit water temperature is not high In 45 DEG C.When actual motion, change each branch cooling water flow Q by adjusting each branch road valve aperturei, branch and total loop stream Dynamic resistance also changes simultaneously.Each branch water outlet is mixed to get technique heat exchange side outlet main pipe coolant-temperature gage t1With total Water Qz, as into Tower water temperature and water flow radiate into cooling tower cooling heat transferring, are calculated using formula (1)~(3), the outlet water temperature that will be obtained t2' outlet water temperature t with last cycle calculations2It is compared, if | t2’-t2|≤0.001, then system process heat exchange side and Cooling tower heat exchange side reaches thermal balance, obtains the cooling water total flow Q of system operation at this timezWith ventilation quantity G, if | t2’-t2| > 0.001, then cycle calculations are re-started with the substitution of this outlet water temperature, until thermal balance, when thermal balance, each bypass flow was The minimum of corresponding branch needs flow, and total cooling water flow is that system cooling water minimum needs flow.Using formula (1)~(8), Operating system cooling water minimum needs flow when calculating annual each calculating environmental working condition, and the results are shown in Table 3.
When the annual varying environment temperature system thermal balance of table 3 cooling water minimum need flow with into outlet water temperature
As shown in Table 3, whole year, the raising of cooling tower outlet water temperature, temperature difference between the inlet and outlet water was gradually with the rising of wet-bulb temperature Reduce, system heat balance cooling water minimum needs flow to be gradually increased, and wet-bulb temperature is higher, increases the system of unit temperature most It is small to need flow increase faster.
Whole year select 5 DEG C of wet-bulb temperature, 10 DEG C, 15 DEG C, 20 DEG C, 25 DEG C be calculating environmental working condition, each heat exchangers in parallel goes out Saliva temperature is former to be greater than 45 DEG C, is now controlled with 45 DEG C so that the cooling water side average temperature of heat exchange equipment reduces, hot side it is cold But the mean temperature of medium accordingly reduces, and meets technique heat transfer requirements, at this point, each branch in parallel of user side when due to system heat balance The pipeline heat exchanger cooling water outlet and inlet temperature difference is constant, and each branch cooling water flow is corresponding with each load proportional.When wet bulb temperature When degree is 30 DEG C, heat exchanger exit water temperature is less than 45 DEG C, if being controlled with 45 DEG C, heat exchanger cooling water side average temperature is increased, heat Side mean temperature accordingly increases, and technique requirement is not achieved, at this point, should require to determine cooling water with the technological temperature of cooled medium Flow, heat exchanger cooling water leaving water temperature is less than 45 DEG C.
B. recirculating cooling water system water pump parallel connection lift performance curve and system need lift performance curve to calculate determination.
The lift performance curve of different water pump selection parallel runnings is determined according to pump performance;It is formed according to system and determines system System needs lift performance curve.Large and small pump performance parameter substitution formula (9) is respectively obtained into 1 big pump lift performance curve, 1 Small pump lift performance curve, 1 big pump and 1 small pump lift performance curve in parallel, 2 big pump lift performance curve in parallel:
Hp1=-148.15Q2+3.3026Q+48.986 (9-1)
Hp2=-425.7054Q2+52.3839Q+41.7247 (9-2)
Hpb12=-123.4998Q2+66.7469Q+33.5468 (9-3)
Hpb11=-37.038Q2+1.5163Q+48.986 (9-4)
System structure parameter substitution formula (10) is obtained into system necessary head curve of the installation system:
Hr=4.8+180.27Q2 (10-1)
Through checking, different each lift performance curves of water pump selection and system need water obtained by lift performance curve simultaneous solution Pump operation operating point lift is able to satisfy the positive pressure request of user heat-exchange end.
C. recirculating cooling water system considers that the thermally equilibrated blower of total system determines operating condition water pump selection frequency conversion optimization operating scheme It calculates and determines.
(1) combination of water pump optimized operation and its range of flow determine.
As shown in Figure 1, the flow of separation A, B, C, D of water pump operation combination are respectively 0.3757m3/s、0.3017m3/ s、0.4307m3/ s and 0.4563m3/ s, the selection scheme that system optimal runs number of units combination are as shown in Figure 8.
As shown in figure 8, when system minimum needs flow to be less than 0.3017m3When/s, the small pump operation of separate unit is selected;Work as system Minimum needs flow in 0.3017m3/ s~0.3757m3When between/s, the big pump operation of separate unit is selected;When system minimum needs flow In 0.3757m3/ s~0.4307m3When between/s, 1 big pump, 1 small pump parallel running is selected;When system minimum needs flow to exist 0.4307m3/ s~0.4563m3When between/s, 2 big pump parallel running is selected.
(2) water pump selection frequency conversion optimization operating scheme, which calculates, determines.
Flow selection water pump optimized operation combination is needed according to system minimum, changes a wherein water pump using frequency control Lift performance curve, pump head performance curve such as formula (11) after frequency conversion make system cooling water flow be exactly equal to minimum needs Flow, single pump operation frequency conversion optimization operating point determines principle as shown in Fig. 2, two pump one pump frequency conversion of parallel running optimization operating conditions Point determines that principle is as shown in Figure 3.Applying equation (12)~(13) or (14)~(15) and formula (16), at a temperature of calculating different wet bulbs Pump assembly input power, matched with blower power input to machine and recirculating cooling water system total power input such as table 4.
Blower determines operating condition water pump selection frequency conversion optimization operation energy consumption calculated result at a temperature of the different wet bulbs of table 4
In table 4, recirculating cooling water system cooling water total flow is adjusted to each wet using water pump optimum organization conversion system System minimum needs flow when ball temperature.As shown in figure 9, system cooling water minimum needs to flow when ambient wet bulb temperature increases Amount increases, and pump assembly input power increases, and blower unit input power reduces, and system total power input increases, and with wet bulb temperature Degree increases, and the increase of system total power input is faster.In turn, system cooling water flow is smaller, then system total power input is smaller, It is more energy saving.
Blower determines revolving speed water pump selection frequency conversion optimization operating scheme, and on water pump optimized operation combination foundation, system needs Lift performance curve is constant, changes a water pump operation operating point by frequency control, adjusts water pump total flow and is decreased to be equal to System minimum needs flow, reduces water pump assembly operation power and system total power input, saves operation energy consumption.
D. recirculating cooling water system considers that total system is thermally equilibrated while implementing water pump selection frequency conversion, fan frequency conversion optimization fortune Row scheme, which calculates, to be determined.
Under the premise of guaranteeing cooling purpose, with cooling water system water pump, wind under annual each calculating ambient wet bulb temperature operating condition Machine runs the minimum target of total energy consumption, while implementing water pump selection frequency conversion, fan frequency conversion Operation Mode Optimization.Specific method: it sets Fan frequency conversion is determined than range 0.6~1.1, when certain wet-bulb temperature, to the rotation speed of fan of any determination, the side of applying step A~C Method determines that water pump selection frequency conversion optimizes operating scheme, calculates water pump selection frequency conversion optimization operation side when multiple rotation speed of fan Case obtains the relationship of blower unit input power, water pump assembly input power and system total power input Yu fan frequency conversion ratio, In, make the optimal frequency conversion ratio of the smallest fan frequency conversion ratio blower of system total power input, operating scheme is circulating cooling water system System water pump selection frequency conversion, fan frequency conversion optimize operating scheme.With wet-bulb temperature tsFor=5 DEG C, each input power of system and wind Machine frequency conversion is more as shown in Figure 10 than relationship.With the increase of fan frequency conversion ratio, fan delivery increases, and blower unit input power increases Add, and increases and be getting faster, and cooling water minimum needs flow to be gradually reduced, pump assembly input power is gradually reduced, and is reduced More and more slowly, system total power input first reduces to be increased afterwards, obtains the optimal change of blower when system total power input minimum Frequency ratio is 0.87.
5 embodiment wet-bulb temperature t of tablesThe optimal frequency conversion of water pump selection frequency conversion optimization operating scheme blower is than determining at=5 DEG C
With the raising of ambient wet bulb temperature, system cooling water minimum needs water flow to increase, water pump assembly input power Proportion increases in system total power input.At this point, to meet cooling requirement just, increasing to any wet-bulb temperature environment Add fan frequency conversion ratio, then can reduce cooling water flow, reduces water pump assembly power, but the incrementss of blower unit input power The optimal frequency conversion of blower much smaller than the reduction amount of water pump assembly input power, therefore when system total power input minimum increases, but is Guarantee fan safe operation, frequency conversion is than maximum no more than 1.1.Recirculating cooling water system is same when calculating annual different wet-bulb temperature When fan frequency conversion when implementing water pump selection frequency conversion, fan frequency conversion total power input minimum than as shown in figure 11.
With the minimum target of recirculating cooling water system total power input, the different optimal frequency conversions of wet-bulb temperature blower are calculated than system The annual each wet bulb temperature calcuation environmental working condition energy consumption of system, as a result arranges as shown in table 6.
Water pump fan combination frequency conversion optimization operating scheme and energy when 6 embodiment recirculating cooling water system difference wet-bulb temperature of table Consumption
It can be obtained by Figure 11 and table 6, with the raising of wet-bulb temperature, recirculating cooling water system water pump fan combines frequency conversion optimization Operating scheme fan operation air quantity increases, and circulating cooling water flow increases, and blower unit and water pump assembly input power increase. When wet-bulb temperature is less than 20 DEG C, system only needs 1 small pump operation, and the optimal frequency conversion ratio of blower gradually increases with wet-bulb temperature raising Greatly;When wet-bulb temperature is 25 DEG C, 1 small pump is unable to satisfy cooling requirement, needs to be changed to 1 big pump operation, and minimum needs cold But water flow increased dramatically, and the optimal frequency conversion ratio of blower is declined slightly.When wet-bulb temperature is 30 DEG C, 1 big 1 small pump operation is selected, Since water pump assembly input power is much larger than blower unit input power, also, blower unit when increase fan frequency conversion ratio at this time The increase of input power is much smaller than the reduction amount of water pump assembly input power, to reduce system total power input, should increase as far as possible Big fan frequency conversion ratio, but consider the too fast influence fan safe of rotation speed of fan, therefore the optimal frequency conversion ratio of blower is limited to 1.1, this When, system total power input under the premise of meeting cooling requirement and safe operation is minimum.
E. recirculating cooling water system considers that the thermally equilibrated water pump fan combination frequency conversion of total system optimizes operating scheme energy consumption ratio Compared with.
Annual varying environment operating condition wet-bulb temperature is different, and the optimal frequency conversion ratio of blower is also different.When calculating different wet-bulb temperature Former blower fan water pump determines operating condition, blower determines operating condition water pump selection frequency conversion optimization and implements fan frequency conversion water pump selection frequency conversion optimization simultaneously The system input power and different computing environments operating condition the third operating scheme described above of three kinds of operating schemes are relative to A kind of, second operating scheme energy saving of system rate, the results are shown in Table 7.
System water pump blower fan group closes frequency conversion optimization energy saving in running rate when 7 embodiment difference wet-bulb temperature of table
Determine that operating condition is run, blower determines operating condition water pump selection frequency conversion excellent for original blower fan water pump when different wet-bulb temperature in comparison sheet 7 Change the variation tendency of the system input power of operation and fan frequency conversion water pump selection frequency conversion optimization operation, as shown in figure 12.
It can be obtained by table 7 and Figure 12, primitive root determines operating condition according to the system whole year blower fan water pump that annual least favorable environmental working condition determines Operating scheme causes mass energy to waste.Blower determines operating condition water pump selection frequency conversion optimization operation and fan frequency conversion water pump selection becomes Frequency optimization two kinds of optimization operating scheme recirculating cooling water system total power inputs of operation increase with wet-bulb temperature and are increased, when wet When ball temperature is higher, system implements fan frequency conversion simultaneously, the optimization operating scheme total power input energy conservation of water pump selection frequency conversion is shown It writes, for example, determining operating condition water pump selection frequency conversion optimization operating scheme relative to blower, fractional energy savings reaches when wet-bulb temperature is 30 DEG C 15.66%.
It is more as shown in table 8 to calculate each operating scheme whole year total energy consumption of recirculating cooling water system.
Each operating scheme whole year total energy consumption of 8 system of table compares
Embodiment calculation shows that, recirculating cooling water system optimizes operation side using annual fan frequency conversion water pump selection frequency conversion Case, more former blower fan water pump determine operating condition operating scheme, annual energy conservation 70.34%;Operating condition water pump selection frequency conversion optimization fortune is determined compared with blower Row scheme, annual energy conservation 14.01%.Therefore, recirculating cooling water system water pump fan combination frequency conversion optimization fortune proposed by the present invention Row scheme energy-saving effect is significant.

Claims (5)

1. a kind of chemical circulation cooling water system water pump fan combination frequency conversion optimization operating scheme determines method, which is characterized in that The following steps are included:
Step A: recirculating cooling water system considers that the thermally equilibrated cooling water minimum of total system needs to flow under different computing environments operating condition Amount, which calculates, to be determined;
Step B: recirculating cooling water system water pump parallel connection lift performance curve and system need lift performance curve to calculate determination;
Step C: recirculating cooling water system considers that the thermally equilibrated blower of total system determines operating condition water pump selection frequency conversion optimization operating scheme It calculates and determines;
Step D: recirculating cooling water system considers that total system is thermally equilibrated while implementing water pump selection frequency conversion, fan frequency conversion optimization fortune Row scheme, which calculates, to be determined;
Step E: recirculating cooling water system considers that the thermally equilibrated water pump fan combination frequency conversion of total system optimizes operating scheme energy consumption ratio Compared with.
2. a kind of chemical circulation cooling water system water pump fan combination frequency conversion optimization operating scheme according to claim 1 is true Determine method, which is characterized in that recirculating cooling water system considers that total system heat is flat under different computing environments operating condition described in step A The solution procedure that the cooling water minimum of weighing apparatus needs flow rate calculation to determine is as follows:
Force ventilation reverse flow wet type cooling tower thermal equilibrium calculation uses Michael thermodynamic equilibrium equation:The equation left side is cooling tower filler characteristic quantity Ωn', it is solved to Ω 'n=B λk, equation the right is inverse Streaming cooling tower working characteristics cools down number Ωn, using multistage Xin Puxun solving method, when cooling tower Inlet and outlet water temperature difference t < 15 DEG C and When computational accuracy is of less demanding, it is reduced toWherein Q is circulation Cooling water flow, m3/s;βxvFor with volume Evapotranspiration matter coefficient caused by water capacity difference, kg/ (m2·s);V is cooling tower filler Volume, m3;K is the heat gain coefficient that evaporated water is taken away;t1、t2Respectively into tower water temperature and outlet water temperature, DEG C;Dt is infinitesimal The temperature of the lower disengaging packing layer of height dZ variation, DEG C;Subscript θ, t is respectively air themperature and water temperature, DEG C;iFor saturated air Enthalpy, kJ/kg (DA);I is air specific enthalpy, kJ/kg (DA);CwFor the specific heat of recirculated water, kJ/ (kg DEG C) takes 4.1868kJ/ (kg·℃);λ is the mass ratio of the air (in terms of dry air) and the recirculated water into filler into filler;B, k is packing Experimental constant, subscript 1,2, m are respectively cooling tower import, outlet, intermediate position in tower;
Containing salts such as calcium carbonate, magnesium carbonate in industrial water, solubility reduces as the temperature rises, and salt is formed after being precipitated Dirt knot is attached to inner wall of the pipe, and heat-transfer effect reduces, therefore circulating cooling hydraulic art heat exchange side outlet temperature in shell and tube exchanger Control is being not higher than 45 DEG C;Temperature is one of key factor in need of consideration, the direct shadow of the height of temperature in chemical enginnering process It rings the length of chemical time, influence the conversion ratio and quality of product, therefore the temperature of heat exchanger cooled medium need to be controlled strictly System;
According to the heat exchange principle of heat exchanger, heat transfer equation is q=hS △ tm, the contra-flow heat exchanger outlet Cooling and Heat Source temperature difference is larger, right Number mean temperature difference Δ tmCalculation formula isEquation of heat balance is qc=Ccmc(tco-tci), Heat transfer equation and logarithmic mean temperature difference (LMTD) are brought into equation of heat balance, q=qc, calculate heat exchanger cooling water minimum and need flow ForCooling water outlet temperature is maximum permissible temperature in formula, that is, takes tco=tcomax= 45 DEG C, mcAs cooling water minimum needs flow;Recirculating cooling water system cooling water minimum needs in the solution of flow, needs to exchange The temperature of hot device cooling water outlet temperature and cooled medium is controlled, and considers the thermally equilibrated circulating cooling water system of cooling tower System, it is that each heat exchangers in parallel minimum needs the sum of cooling water flow in system that system cooling water minimum, which needs flow, is calculated public Formula isWherein mcFor cooling water mass flow, kg/s;Q is thermic load, kW;CcFor cooling water specific heat capacity, kJ/(kg·℃);thi、thoRespectively cooled medium import and export temperature, DEG C;tci、tcoRespectively cooling water import and export temperature Degree, DEG C;H is heat transfer coefficient of heat exchanger, kW/ (m2·℃);S is heat exchanger heat exchange area, m2;QzIt is cold for recirculating cooling water system But water minimum needs total flow, m3/s;QiVolume flow, m are needed for i-th layer of cooling water minimum of system3/s;mc,iIt is cold for i-th layer But water minimum needs mass flow, kg/s;N is the number of plies in parallel in system;ρ is cooling water density, kg/m3
Ignore the thermal loss and water loss of pipeline in recirculating cooling water system, it is known that cooling load, the practical pipeline of system are special Property, cooled medium peak optimization reaction temperature and cooling water outlet maximum permissible temperature, by programming, iterate to calculate out different rings Recirculating cooling water system cooling water minimum needs water flow at a temperature of border;
Heat Balance Calculation process are as follows: wet-bulb temperature t is first setsOutlet water temperature t as cooling tower2, as technique heat exchange side-entrance Water temperature considers that each parallel branch cooled medium is cooling and requires, while controlling heat exchanger cooling water outlet temperature tco≤ 45 DEG C and The temperature of cooled medium is met the requirements, and utilizes mc、QzThe exit water temperature t after each parallel branch heat exchange is calculated in formulacoiWith Corresponding cooling water flow Qi, i represents parallel branch number, by adjusting each branch operation water of parallel branch return water tube valve change Flow QiIt meets the requirements, each way outlet cooling water is mixed to get technique heat exchange side outlet main pipe cooling water temperature t1With total stream Measure Qz, as cooling tower is re-circulated into cooling tower and carries out heat exchange heat dissipation, utilize Ω into tower water temperature and water flown 、ΩnFormula The outlet water temperature t that will be obtained2 With the outlet water temperature t of last cycle calculations2It is compared, if | t2 - t2|≤0.001, then be System technique heat exchange side and cooling tower heat exchange side reach thermal balance, obtain the cooling water total flow Q of system at this timezWith ventilation quantity G;If |t2 - t2| > 0.001, the two difference is larger, then with this outlet water temperature t2 Substitution re-starts cycle calculations, until thermal balance; Each branch cooling water flow is that the minimum of corresponding branch needs flow when thermal balance, total cooling water flow be system cooling water most It is small to need flow.
3. a kind of chemical circulation cooling water system water pump fan combination frequency conversion optimization operating scheme according to claim 1 is true Determine method, which is characterized in that recirculating cooling water system described in step C considers that the thermally equilibrated blower of total system determines operating condition water pump group It is as follows to close the determining solution procedure of frequency conversion optimization operating scheme calculating:
In recirculating cooling water system, blower determine revolving speed operation, water pump can carry out operation number of units Combinatorial Optimization operation, combination become valve it is excellent Change operation, combination frequency control optimization operation;The operation of water pump operation number of units Combinatorial Optimization, is followed according under different computing environments operating condition It includes the optimal of number of units and size that ring cooling water system, which considers that the thermally equilibrated cooling water minimum of total system needs flow selection water pump, Operation combination, avoids flow is excessive from causing energy waste;But the operation of number of units Combinatorial Optimization is run, cools down water flow in most cases Amount is still excessive, causes energy waste, if reducing 1 operation water pump, water-supply shortages;Water pump selection becomes valve optimization fortune Row changes system pipe network necessary head curve of the installation system by controlling opening of valve, and regulating system circulating water flow controls each branch in parallel Road meets the water flow of load heat transfer requirements, reduces annual operation energy consumption;But valve regulated increases resistance of pipe system, causes Energy consumption increases, water pump selection frequency control optimization operation, on the basis of water pump operation number of units Combinatorial Optimization, according to water pump assembly Variable Frequency Speed Regulation Principle makes a water pump assembly for participating in running implement to become under the premise of meeting cooling water minimum and needing flow Frequency speed governing operation, can be significantly reduced system energy consumption;
(1) combination of water pump optimized operation and its range of flow determine
To meet the pressure requirements at system least favorable, the setting water pump size combinations method of operation is small by the big pump of separate unit, separate unit Pump, the lift performance curve of the 1 various parallel combinations that big 1 small pump group is closed and 2 big pump groups are closed and system need lift performance curve Simultaneous solution determines that water pump operation operating point is that water pump difference runs combined separation A, B, C, D point;When system cooling water most It is small that flow is needed to be less than QBWhen, select the small pump operation of separate unit;When system cooling water minimum needs flow in QB~QABetween when, choosing With the big pump operation of separate unit;When system cooling water minimum needs flow in QA~QCBetween when, select 1 big pump, 1 small pump and through transport Row;When system cooling water minimum needs flow in QC~QDBetween when, select 2 big pump parallel runnings;
(2) water pump selection frequency conversion optimization operating scheme, which calculates, determines
Flow selection water pump optimized operation combination is needed according to system minimum, it is cooling that usual system cooling water flow is still greater than system Water minimum needs flow, and it is inadequate to open a unit flow less, at this point, run again by separate unit water pump assembly frequency conversion optimization, Under the premise of meeting cooling require, energy consumption is further decreased;There are two types of single pump frequency conversion running optimizatin methods: being needed with system minimum It wants water flow to determine single pump optimized operation revolving speed, water pump optimized operation revolving speed is determined with variable frequency pump efficiency highest;Again this two In kind frequency conversion optimization method, the frequency conversion optimization method finally used is determined with energy consumption minimum: water is needed with system cooling water minimum Flow determines that single pump operation revolving speed carries out water pump selection frequency conversion optimization operation;
It needs flow to determine the combination of water pump optimized operation and meet the minimum lift of positive pressure according to system cooling water minimum to determine a little O carries out pump variable frequency according to the similar operating condition parabola for crossing point O, according to affinity law of pump, calculates and determines pump variable frequency ratio δpn, Pump head performance curve H after frequency conversionbp1It indicates are as follows:
Meet system cooling water minimum need flow and supply water positive pressure request under the premise of, annual different computing environments operating condition When, mathematic optimal model is established with the minimum target of pump assembly input power;
When system separate unit pump variable frequency is run,
Objective function:
Constraint condition:
When 2 parallel connection pumps of system, single pump frequency conversion operation, a rated speed, another converting operation are controlled,
Objective function is
Constraint condition:
Wherein: NpbpFor water pump assembly input power, kW;ηpFor pump efficiency;ηcFor the transmission efficiency of water pump and necessary electromotor;ηem Motor efficiency when for water pump operation;ηbpFor water pump assembly frequency converter efficiency;QrminFlow is needed for system cooling water minimum, m3/s;QpmaxFor water pump maximum critical flow, m3/s;Npemin、NpemaxRespectively separate unit water pump assembly frequency converter allows minimum defeated Enter power, allow maximal input, kW;Traffic constraints condition indicates that separate unit water pump operation flow must satisfy different calculating rings System minimum needs the requirement of flow under the operating condition of border, and is no more than total maximum stream flow of all operation water pumps;Power constraints Indicate the control of separate unit water pump assembly input power in reasonable pump assembly input power range;Gear ratio constraint condition indicates single The allowed band of platform water pump gear ratio, than too small, pump efficiency decline is obvious for frequency conversion;Frequency conversion influences water pump assembly peace than excessive Entirely;Subscript 1 indicates variable frequency pump unit, and subscript 2 indicates not frequency conversion water pump assembly;
Add up each calculating environmental working condition blower and pump energy consumption, obtains recirculating cooling water system whole year operation total energy consumption:
Wherein, AzTotal energy consumption, kWh are run for system whole year;M is annual different computing environments operating condition setting kind number, i.e., annual system System minimum needs flow kind number;NfeεEnvironmental working condition rated speed blower unit input power, kW are calculated for ε kind;NpbpεIt is ε kind calculates environmental working condition variable frequency pump unit input power, kW;tEnvironmental working condition system operation time, h are calculated for ε kind.
4. a kind of chemical circulation cooling water system water pump fan combination frequency conversion optimization operating scheme according to claim 1 is true Determine method, which is characterized in that recirculating cooling water system described in step D considers that total system is thermally equilibrated while implementing water pump group The solution procedure that conjunction frequency conversion, fan frequency conversion optimization operating scheme calculate determination is as follows:
Since blower angular adjustment is inconvenient and angle modulation is costly, so blower optimization operation selection fixed blade established angle frequency conversion Adjust the speed optimizing operation method;It is minimum with the annual total operation energy consumption of cooling water system water pump fan under the premise of guaranteeing cooling purpose For target, while implementing water pump selection frequency conversion, fan frequency conversion Operation Mode Optimization;
Specific method: setting fan frequency conversion is than range 0.6~1.1, when certain wet-bulb temperature, to the rotation speed of fan of any determination, The method of applying step A~C determines that water pump selection frequency conversion optimizes operating scheme, calculates water pump selection when multiple rotation speed of fan Frequency conversion optimizes operating scheme;
When a certain wet-bulb temperature, when recirculating cooling water system blower fan of cooling tower frequency conversion is smaller, rotation speed of fan is lower, power compared with It is small, but air quantity is also smaller, and cooling tower cooling effect is poor, is system cooling effect, it is desirable that system cooling water flow is larger, water pump Unit input power is larger;With the increase of fan frequency conversion ratio, rotation speed of fan and power increase, and cooling tower ventilating and cooling effect mentions Height, cooling water minimum need flow to reduce, and pump power decline, recirculating cooling water system total power input first reduces to be increased afterwards, Obtain corresponding blower optimal frequency conversion ratio δ when system total power input minimumfnopt
Method according to this, when calculating annual different wet bulb temperature calcuation environmental working conditions when recirculating cooling water system total power input minimum The corresponding optimal frequency conversion of blower when corresponding water pump operation combination and separate unit frequency conversion ratio, so that it is determined that recirculating cooling water system water It pumps blower combination frequency conversion and optimizes operating scheme.
5. a kind of chemical circulation cooling water system water pump fan combination frequency conversion optimization operating scheme according to claim 1 is true Determine method, which is characterized in that recirculating cooling water system described in step E considers that the thermally equilibrated water pump fan combination of total system becomes The process that frequency optimization operating scheme energy consumption compares is as follows:
Calculating compares that recirculating cooling water system original blower fan water pump whole year determines operating condition operating scheme energy consumption, blower determines operating condition water pump selection Frequency conversion optimizes operating scheme energy consumption and water pump selection frequency conversion, fan frequency conversion optimize operating scheme energy consumption, obtains while implementing water pump Combine frequency conversion, fan frequency conversion optimization operating scheme-i.e. water pump fan combination frequency conversion optimization operating scheme whole year energy consumption minimum.
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