CN109457489A - A kind of foam gloves and its production method - Google Patents
A kind of foam gloves and its production method Download PDFInfo
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- CN109457489A CN109457489A CN201811117898.5A CN201811117898A CN109457489A CN 109457489 A CN109457489 A CN 109457489A CN 201811117898 A CN201811117898 A CN 201811117898A CN 109457489 A CN109457489 A CN 109457489A
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0009—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using knitted fabrics
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D19/00—Gloves
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0043—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by their foraminous structure; Characteristics of the foamed layer or of cellular layers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0059—Organic ingredients with special effects, e.g. oil- or water-repellent, antimicrobial, flame-resistant, magnetic, bactericidal, odour-influencing agents; perfumes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
- D06N3/0077—Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
- D06N3/142—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes mixture of polyurethanes with other resins in the same layer
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2201/00—Chemical constitution of the fibres, threads or yarns
- D06N2201/02—Synthetic macromolecular fibres
- D06N2201/0245—Acrylic resin fibres
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2201/00—Chemical constitution of the fibres, threads or yarns
- D06N2201/02—Synthetic macromolecular fibres
- D06N2201/0263—Polyamide fibres
- D06N2201/0272—Aromatic polyamide fibres
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- D06N2209/00—Properties of the materials
- D06N2209/10—Properties of the materials having mechanical properties
- D06N2209/103—Resistant to mechanical forces, e.g. shock, impact, puncture, flexion, shear, compression, tear
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- D06N2209/00—Properties of the materials
- D06N2209/10—Properties of the materials having mechanical properties
- D06N2209/105—Resistant to abrasion, scratch
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- D06N2209/00—Properties of the materials
- D06N2209/12—Permeability or impermeability properties
- D06N2209/121—Permeability to gases, adsorption
- D06N2209/123—Breathable
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- D06N2209/00—Properties of the materials
- D06N2209/16—Properties of the materials having other properties
- D06N2209/1635—Elasticity
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- D06N2211/00—Specially adapted uses
- D06N2211/10—Clothing
- D06N2211/103—Gloves
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Gloves (AREA)
Abstract
The invention discloses the foam gloves and its production method of a kind of safety and industrial gloves technical field, the production method includes the following steps: S1, knitted glove core;S2, cleaning fingerprint;S3, leaching coagulator;S4, it prepares foamed slurry: aqueous polyurethane, NBR latex, foaming agent and thickener being sufficiently mixed and stirred, foamed slurry is obtained;S5, leaching foamed slurry;S6, cleaning;S7, drying;S8, immersion;S9, vulcanization;S10, washing, drying.Gloves made from the production method of foam gloves of the invention, the solvent of noresidue on gloves, the performance of gloves obtained is considerably beyond national standard and European standard, the glue surface of gloves is fine and smooth, soft, with good elasticity, flexibility, wear-resisting property, tear resistance, when use, can increase facies palmaris frictional force, wear-resisting antiskid, using flexible, comfortable feel.
Description
Technical field
The present invention relates to safety and industrial gloves technical field more particularly to a kind of foam gloves and its production methods.
Background technique
Polyurethane material is the abbreviation of polyurethanes, and English abbreviation is PU, it is a kind of high molecular material.City at present
It on field when the aqueous PU gloves of production and sales, is made of the sizing material that aqueous PU does not foam, causes the gas permeability of gloves poor, make
User's comfort is very poor, and containing the organic solvent that is harmful to the human body in glove material, and when use will lead to the sweat generated on hand
Liquid can not be discharged to outside in time, and sweat is contacted with gloves, and some toxic organic solvent dissolutions are passed through pore by sweat
It is absorbed by the body.In addition, the aqueous PU feel not foamed is also harder, wearing is inconvenient more uncomfortable.In addition, more commercially available
Aqueous PU gloves, water resistance is very poor, slightly with water wash by rubbing with the hands it is several under be just damaged, resistance to threading is shorter, and service life is very short.
Therefore, how to be directed to disadvantage present in the above-mentioned prior art and carry out research and development improvement, actually exerted needed for relevant industry
Power research and development target, the application designer in view of this, be think and creation idea, designed then with the experience of many years, pass through
In many ways sampling test is inquired into and is studied, and repeatedly amendment improvement, be releasing the application.
Such as application No. is 201710040743.5 Chinese invention patents to disclose a kind of ultra-fine foam gloves of butyronitrile
Preparation method;Including configuring the ultra-fine foamed slurry of butyronitrile, the slurry includes each component of following parts by weight: nitrile rubber 800
It is~1200 parts, PU100 parts aqueous, 20~40 parts of foaming agent, 30~60 parts of ball milling material, 150~250 parts of water;Knitted gloves is soaked
Enter coagulator, and carry out after drenching coagulator processing, immerse in the slurry, and carries out leaching slurry homogenized;It immerses at surface again
After managing agent, presulfurization drying is carried out;Soaked cleaning is carried out to the gloves after presulfurization;High temperature is carried out to the soaked gloves cleaned
Vulcanization drying, is made the ultra-fine foam gloves of the butyronitrile.The ultra-fine foam gloves antiskid effect of the butyronitrile that the present invention is prepared is aobvious
It writes, it is not easy to crack, and soft, good permeability, elasticity is good, excellent wear resistance, and grip is good.But gloves made from the preparation method add
Antioxidant, surface treating agent etc. are entered, not can guarantee during preparing gloves can completely remove antioxidant, surface treatment
Agent etc., remaining solvent is more on gloves.
For another example application No. is 201710032862.6 Chinese invention patents to disclose a kind of ultra-fine foaming of graphene-butyronitrile
The preparation method of gloves;Be 100 by weight ratio: the ultra-fine foamed slurry of the butyronitrile of (0.025~5) and graphene are mixed to prepare graphite
The ultra-fine foaming composite mortar of alkene-butyronitrile;Foamed slurry includes: 800~1200 parts of nitrile rubber, 100 parts of aqueous PU, foaming agent 20
~40 parts, 30~60 parts of ball milling material, 150~250 parts of water;Knitted gloves is immersed into coagulator, and is carried out after drenching coagulator processing,
It immerses in the composite mortar, and carries out leaching slurry homogenized;Presulfurization is dried after soaking surface treating agent again, and soaked cleaning is high
Temperature vulcanization drying, is made the ultra-fine foam gloves of graphene-butyronitrile.Foam gloves obtained are soft, good permeability, elasticity
It is good, excellent wear resistance.But contain graphene in gloves made from the invention, in fact, the gloves containing graphene using less, and
And graphene gloves be not different from the prior art in foam gloves function;Furthermore gloves made from the preparation method add
Antioxidant, surface treating agent etc. are entered, not can guarantee during preparing gloves can completely remove antioxidant, surface treatment
Agent etc..
Application No. is 201810149872.2 Chinese invention patents to disclose a kind of production side of aqueous PU foam gloves
Method comprising: S1: preparation foaming rubber cement: foaming rubber cement includes to press 90~120 parts of aqueous polyurethanes of mass fraction, 10~30 parts
Polychloroprene latex or styrene-butadiene latex or Heveatex, 0.5~6 part of crosslinking agent, 1~10 part of foaming agent, 0~6 part of thickener, 0~2 part
Aqueous color paste, 0~20 part of water, aforementioned component hybrid concurrency bubble;S2: gloves embryo dipping foaming rubber cement: is dipped into step S1 institute
In the foaming rubber cement of preparation;S3: the gloves that vulcanization drying is handled through step S2.The aqueous PU foam gloves of the invention make without dirt
Dye, nonhazardous, without DMF.But joined crosslinking agent, aqueous color paste in this method etc., it not can guarantee during preparing gloves
Crosslinking agent, aqueous color paste etc. can be completely removed.
To sum up, it is necessary to design that a kind of no solvent residue, foaming effect be good, safety and environmental protection, and have well elasticity,
Flexibility, wear-resisting property, tear resistance, comfortable wearing is not ventilative, sultry, can improve the foaming that palm is sultry, perspires
Gloves and its production method.
Summary of the invention
In view of the deficiencies of the prior art, it is an object of the present invention to provide a kind of no solvent residue, foaming effect is good, safety collar
It protects, and there is good elasticity, flexibility, wear-resisting property, tear resistance, comfortable wearing is not ventilative, sultry, can improve
The foam gloves and its production method that palm is sultry, perspires.
In order to solve the above-mentioned technical problem, the invention discloses a kind of production method of foam gloves, include the following steps:
S1, knitted glove core;
S2, cleaning fingerprint: compatible fingerprint is selected according to gloves specification to be produced, fingerprint is cleaned and is dried
It is dry;
S3, leaching coagulator: it by fingerprint on gloves core retainer plate and immerses in coagulator;
S4, it prepares foamed slurry: aqueous polyurethane, NBR latex, foaming agent and thickener being sufficiently mixed and stirred, is obtained
To foamed slurry;The foaming agent is potassium oleate, and the thickener is hydroxymethyl cellulose;
S5, leaching foamed slurry: fingerprint is immersed in foamed slurry, and foamed slurry temperature is 40-50 DEG C, dip time 1-
2min, after fingerprint soaks foamed slurry, dry 3-5min under the conditions of 110-120 DEG C;
S6, cleaning: the gloves for having soaked foamed slurry are immersed in rinse bath and are cleaned;
S7, drying: the gloves after cleaning are dried;
S8, immersion: the gloves after drying are immersed in fermentation vat and impregnate 0.5-6h;
S9, vulcanization: enter baking oven and vulcanize 1-2h, curing temperature is 95-110 DEG C;
S10, washing, drying, obtain foam gloves.
Specifically, the coagulator in the step S3 is calcium chloride solution and liquor zinci chloridi, in the calcium chloride solution
The mass fraction range of calcium chloride is 5-15wt%, and the mass fraction range of zinc chloride is 1- in the liquor zinci chloridi
10wt%.
Further, the parts by weight range of the aqueous polyurethane is 500-1500 parts, the weight of the NBR latex
Number range is 10-200 parts, and the parts by weight range of the potassium oleate is 10-300 parts.
Further, the ratio between the parts by weight of the potassium oleate is parts by weight and the hydroxymethyl cellulose are 1:3-
8。
Specifically, the step S4 includes that aqueous polyurethane, NBR latex and potassium oleate are added sequentially to liquid mixing
In agitating device, revolving speed 45rad/min is controlled, is then transferred into Frothing appts, carried out physics and get blisters;Hydroxylmethyl cellulose is added
Element controls revolving speed 60rad/min, stirs 1h, and foamed slurry is made.
Further, the fermentation vat includes the first fermentation vat, the second fermentation vat and third fermentation vat, is divided after gloves drying
It is not impregnated in the first fermentation vat, the second fermentation vat and third fermentation vat, first fermentation vat, the second fermentation vat and
The temperature range of three fermentation vats is respectively 50-60 DEG C, 40-60 DEG C and 30-65 DEG C.
Further, gloves are 0.5- in the soaking time range of the first fermentation vat, the second fermentation vat and third fermentation vat
1h, 0.5-1h and 0.5-2h.
Specifically, the gloves core by composite fibre composite yarn with 10 needles, 13 needles, 15 needles or 18 needle pile knitting machines braiding and
At the gloves core is seamless gloves core.
Specifically, the composite fibre includes acrylic fiber, meta-aromatic polyamide fiber and the fragrant adoption of contraposition
Nylon, the acrylic fiber, meta-aromatic polyamide fiber, p -aromatic polyamide fiber mass ratio be 2-
8:2-7:1.
Correspondingly, the invention also discloses a kind of foam gloves, the foam gloves use foam gloves described above
Production method be made.
The invention has the following beneficial effects:
(1) production method of foam gloves of the invention uses aqueous polyurethane and NBR latex as the latex of impregnation,
Potassium oleate, hydroxymethyl cellulose are only added in foaming process respectively as foaming agent and thickener, gloves have soaked foaming
Slurry passes through rinse bath and fermentation vat, can completely remove potassium oleate remaining on gloves and hydroxymethyl cellulose, on gloves
Noresidue solvent, gloves obtained are safer, environmentally friendly compared with foam gloves in the prior art.
(2) production method of foam gloves of the invention, frothing percentage are high, and foaming effect is good, gloves glue surface obtained is fine and smooth,
Softness, has good elasticity, flexibility, wear-resisting property, a tear resistance, and when use can increase facies palmaris frictional force, wear-resisting to prevent
It is sliding, using flexible, comfortable feel.
(3) production method of foam gloves of the invention, the bubble of latex is small during getting blisters, and gloves glue surface obtained is flat
Whole, wearability is good, and pretective acreage is larger, and whole to dress that effect is good, the glue surface of foaming has moisture absorption to hand sweat, can be with
Keep hand dry for a long time.
(4) production method of foam gloves of the invention, using composite fibre knitted glove core, comfortable wearing is ventilative, no
It is sultry, palm can be kept flexible, ventilative, dry, salubrious in donning process, it is sultry, perspiration to effectively improve palm
Situation.
(5) the gloves core woven in the production method of foam gloves of the invention using composite fibre, composite fibre include
Acrylic fiber, meta-aromatic polyamide fiber and p -aromatic polyamide fiber, the acrylic fiber, meta position fragrance
Polyamide fiber, p -aromatic polyamide fiber mass ratio be 2-8:2-7:1, once touch arc flame or hot
When, gloves core can expand rapidly automatically, to make that gloves thicken and density is got higher, be formed to the protective barrier of hand.
(6) gloves made from the production method of foam gloves of the invention, the cuff of gloves can be designed as rib collar or width
Mouthful, the gloves sealing performance of rib collar design is superior, if there is chemicals to be splashed to forearm close to elbow position, will not flow backwards into hand
In set, skin damage is caused;The gloves of wide opening design can remove rapidly when gloves are clamped by hazardous equipment, guarantee hand peace
Entirely.
(7) production method of foam gloves of the invention, the cost for producing gloves is low, and technological operation is simple, can be large quantities of
Amount production, batch production is high-efficient, versatile, uses manpower and material resources sparingly.
Detailed description of the invention
It, below will be to required in embodiment or description of the prior art in order to illustrate more clearly of technical solution of the present invention
The attached drawing used is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, right
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings
Its attached drawing.
Fig. 1 is the production method flow chart of foam gloves of the present invention;
Fig. 2 is the structural schematic diagram that foam gloves of the present invention carry out waterproof test.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, carries out to the technical solution in inventive embodiments clear, complete
Ground description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based on this
The embodiment of invention, those of ordinary skill in the art's every other reality obtained without making creative work
Example is applied, shall fall within the protection scope of the present invention.
For the effect for verifying gloves made from the production method of foam gloves of the present invention, applicant has carried out testing respectively
Card, experiment content are as follows:
(1) number of aqueous polyurethane and NBR latex;
(2) number of potassium oleate and hydroxymethyl cellulose;
(3) soaking temperature and soaking time of fermentation vat;
(4) gloves core fibre mass ratio;
(5) gloves core needle number.
Embodiment 1
Please refer to Fig. 1.As shown in Figure 1, present embodiment discloses a kind of production methods of foam gloves, including walk as follows
It is rapid:
S1, knitted glove core;
S2, cleaning fingerprint: compatible fingerprint is selected according to gloves specification to be produced, fingerprint is cleaned and is dried
It is dry;
S3, leaching coagulator: it by fingerprint on gloves core retainer plate and immerses in coagulator;
S4, it prepares foamed slurry: aqueous polyurethane, NBR latex, foaming agent and thickener being sufficiently mixed and stirred, is obtained
To foamed slurry;The foaming agent is potassium oleate, and the thickener is hydroxymethyl cellulose;
S5, leaching foamed slurry: fingerprint is immersed in foamed slurry, and foamed slurry temperature is 50 DEG C, dip time 1min,
After fingerprint soaks foamed slurry, dry 3min under the conditions of 115 DEG C;
S6, cleaning: the gloves for having soaked foamed slurry are immersed in rinse bath and are cleaned;
S7, drying: the gloves after cleaning are dried;
S8, immersion: the gloves after drying are immersed in fermentation vat and impregnate 1.5h;
S9, vulcanization: enter baking oven and vulcanize 1h, curing temperature is 110 DEG C;
S10, washing, drying, obtain foam gloves.
Coagulator in the step S3 is calcium chloride solution and liquor zinci chloridi, calcium chloride in the calcium chloride solution
Mass fraction range is 10wt%, and the mass fraction range of zinc chloride is 10wt% in the liquor zinci chloridi.
The parts by weight range of the aqueous polyurethane is 1000 parts, and the parts by weight range of the NBR latex is 100
Part, the parts by weight range of the potassium oleate is 30 parts.
The ratio between the parts by weight of parts by weight and the hydroxymethyl cellulose that the potassium oleate is are 1:3, the hydroxyl first
The number of base cellulose is 90 parts.
The step S4 includes being added sequentially to 1000 parts of aqueous polyurethanes, 100 parts of NBR latexes and 30 parts of potassium oleates
In liquid mixing agitator, revolving speed 45rad/min is controlled, is then transferred into Frothing appts, carried out physics and get blisters until body
Product increases 40%;90 parts of hydroxymethyl celluloses are added, control revolving speed 60rad/min, stir 1h, foamed slurry is made.
The fermentation vat includes the first fermentation vat, the second fermentation vat and third fermentation vat, respectively first after gloves drying
It is impregnated in fermentation vat, the second fermentation vat and third fermentation vat, first fermentation vat, the second fermentation vat and third fermentation vat
Temperature range be respectively 50 DEG C, 50 DEG C and 50 DEG C.
Gloves the first fermentation vat, the second fermentation vat and third fermentation vat soaking time range be 0.5h, 0.5h and
0.5h。
The gloves core is woven by mixing long fibre composite yarn with 13 needle pile knitting machines, and the gloves core is seamless hand
Cover core.
The composite fibre includes that acrylic fiber, meta-aromatic polyamide fiber and contraposition aromatic polyamide are fine
Dimension, the acrylic fiber, meta-aromatic polyamide fiber, p -aromatic polyamide fiber mass ratio be 2:3:1.
Embodiment 2
The embodiment of the invention discloses a kind of production methods of foam gloves, include the following steps:
S1, knitted glove core;
S2, cleaning fingerprint: compatible fingerprint is selected according to gloves specification to be produced, fingerprint is cleaned and is dried
It is dry;
S3, leaching coagulator: it by fingerprint on gloves core retainer plate and immerses in coagulator;
S4, it prepares foamed slurry: aqueous polyurethane, NBR latex, foaming agent and thickener being sufficiently mixed and stirred, is obtained
To foamed slurry;The foaming agent is potassium oleate, and the thickener is hydroxymethyl cellulose;
S5, leaching foamed slurry: fingerprint is immersed in foamed slurry, and foamed slurry temperature is 45 DEG C, dip time 2min,
After fingerprint soaks foamed slurry, dry 4min under the conditions of 120 DEG C;
S6, cleaning: the gloves for having soaked foamed slurry are immersed in rinse bath and are cleaned;
S7, drying: the gloves after cleaning are dried;
S8, immersion: the gloves after drying are immersed in fermentation vat and impregnate 1.5h;
S9, vulcanization: enter baking oven and vulcanize 2h, curing temperature is 100 DEG C;
S10, washing, drying, obtain foam gloves.
Coagulator in the step S3 is calcium chloride solution and liquor zinci chloridi, calcium chloride in the calcium chloride solution
Mass fraction range is 15wt%, and the mass fraction range of zinc chloride is 10wt% in the liquor zinci chloridi.
The parts by weight range of the aqueous polyurethane is 1000 parts, and the parts by weight range of the NBR latex is 80
Part, the parts by weight range of the potassium oleate is 30 parts.
The ratio between the parts by weight of parts by weight and the hydroxymethyl cellulose that the potassium oleate is are 1:4.
The step S4 includes that 1000 parts of aqueous polyurethanes, 80 parts of NBR latexes and 30 parts of potassium oleates are added sequentially to liquid
In body mixed stirring device, revolving speed 45rad/min is controlled, is then transferred into Frothing appts, carried out physics and get blisters until volume
Increase 40%;120 parts of hydroxymethyl celluloses are added, control revolving speed 60rad/min, stir 1h, foamed slurry is made.
The fermentation vat includes the first fermentation vat, the second fermentation vat and third fermentation vat, respectively first after gloves drying
It is impregnated in fermentation vat, the second fermentation vat and third fermentation vat, first fermentation vat, the second fermentation vat and third fermentation vat
Temperature range be respectively 50 DEG C, 50 DEG C and 50 DEG C.
Gloves the first fermentation vat, the second fermentation vat and third fermentation vat soaking time range be 0.5h, 0.5h and
0.5h。
The gloves core is woven by mixing long fibre composite yarn with 13 needle pile knitting machines, and the gloves core is seamless hand
Cover core.
The composite fibre includes that acrylic fiber, meta-aromatic polyamide fiber and contraposition aromatic polyamide are fine
Dimension, the acrylic fiber, meta-aromatic polyamide fiber, p -aromatic polyamide fiber mass ratio be 2:3:1.
Embodiment 3
The embodiment of the invention discloses a kind of production methods of foam gloves, include the following steps:
S1, knitted glove core;
S2, cleaning fingerprint: compatible fingerprint is selected according to gloves specification to be produced, fingerprint is cleaned and is dried
It is dry;
S3, leaching coagulator: it by fingerprint on gloves core retainer plate and immerses in coagulator;
Coagulator in the step S3 is calcium chloride solution and liquor zinci chloridi, calcium chloride in the calcium chloride solution
Mass fraction range is 8wt%, and the mass fraction range of zinc chloride is 8wt% in the liquor zinci chloridi.
S4, it prepares foamed slurry: aqueous polyurethane, NBR latex, foaming agent and thickener being sufficiently mixed and stirred, is obtained
To foamed slurry;The foaming agent is potassium oleate, and the thickener is hydroxymethyl cellulose;
The parts by weight range of the aqueous polyurethane is 1000 parts, and the parts by weight range of the NBR latex is 1200
Part, the parts by weight range of the potassium oleate is 30 parts.
The ratio between the parts by weight of parts by weight and the hydroxymethyl cellulose that the potassium oleate is are 1:3.
The step S4 includes being added sequentially to 1000 parts of aqueous polyurethanes, 120 parts of NBR latexes and 30 parts of potassium oleates
In liquid mixing agitator, revolving speed 45rad/min is controlled, is then transferred into Frothing appts, carried out physics and get blisters until body
Product increases 40%;90 parts of hydroxymethyl celluloses are added, control revolving speed 60rad/min, stir 1h, foamed slurry is made.
S5, leaching foamed slurry: fingerprint is immersed in foamed slurry, and foamed slurry temperature is 50 DEG C, and dip time is
1.5min, after fingerprint soaks foamed slurry, dry 3min under the conditions of 115 DEG C;
S6, cleaning: the gloves for having soaked foamed slurry are immersed in rinse bath and are cleaned;
S7, drying: the gloves after cleaning are dried;
S8, immersion: the gloves after drying are immersed in fermentation vat and impregnate 1.5h;
The fermentation vat includes the first fermentation vat, the second fermentation vat and third fermentation vat, respectively first after gloves drying
It is impregnated in fermentation vat, the second fermentation vat and third fermentation vat,
The temperature range of first fermentation vat, the second fermentation vat and third fermentation vat is respectively 50 DEG C, 50 DEG C and 50 DEG C.
Gloves are 0.5h, 0.5h and 0.5h in the soaking time range of the first fermentation vat, the second fermentation vat and third fermentation vat.S9, sulphur
Change: entering baking oven and vulcanize 1.5h, curing temperature is 110 DEG C;
S10, washing, drying, obtain foam gloves.
The gloves core is woven by mixing long fibre composite yarn with 13 needle pile knitting machines, and the gloves core is seamless hand
Cover core.
The composite fibre includes that acrylic fiber, meta-aromatic polyamide fiber and contraposition aromatic polyamide are fine
Dimension, the acrylic fiber, meta-aromatic polyamide fiber, p -aromatic polyamide fiber mass ratio be 2:3:1.
Likewise, embodiment 4-24 is all made of the production method of embodiment 1-3, the experiment condition of embodiment 1-24 be see the table below
1。
The experiment condition of 1 embodiment 1-24 of table
Comparative example 1
A kind of production method of foam gloves, includes the following steps:
S1, knitted glove core;
S2, cleaning fingerprint;
S3, leaching coagulator;
S4, leaching foamed latex;
S5, cleaning;
S6, demoulding;
S7, vulcanization;
S8, drying.
Likewise, comparative example 2-5 is all made of the production method of comparative example 1, the experiment condition of comparative example 1-5 is shown in Table 2.
The experiment condition of 2 comparative example 1-5 of table
The standard that gloves performance test is related to has:
" GBT12624-2009 hand protection general technical specifications and test method ", " GB24541-2009 hand protection machine
Tool hazard protective gloves standard ", " EN420 protective gloves generally requires and test method ", " the anti-machine cuts labour protection hand of EN388-
Set ", " EN407- high temperature-proof and fire prevention safety and industrial gloves ", " the anti-low-temperature protection gloves of EN511- ", " EN3741-3 is anti-chemical and micro- life
Object gloves ", " EN659 fireguard's privacy protection gloves ".It in this application, is the implementation result for verifying the present invention, gloves performance
Test method selection with reference to the test method in above-mentioned standard.
One, test method
(1) appearance inspection method
Product appearance is checked using visual method.
3 visual examination defective item of table
(2) specification measurement method
It is deep using ruler measurement gloves overall length, middle finger.Slap the measurement enclosed: at the upward 20mm of the crotch of thumb and index finger
Girth.
(3) flexibility test method
The complete gloves (such as beating or extruding etc.) without by any sofening treatment are extracted, preparing a diameter is
The smooth stainless steel prod of 6.5mm, long 40mm.Prod is placed on a flat surface, tester wears gloves, with food
Refer to and thumbscrew picks up prod, tester continuously picks up prod in 30s should be not less than 3 times.
(4) waterproof test method
When gloves carry out impermeable water test by Fig. 2, sample size size and the quantity for allowing unqualified (leakage) gloves are answered
According in table 4 inspection AQL and quality of reception limit (AQL) value limit.
4 inspection AQL of table and quality of reception limit (AQL)
Performance | Inspection AQL | AQL |
Physical size (length, width, thickness) | S-2 | 4.0 |
Impermeability | G-I | 2.5 |
Breaking tenacity and elongation at break (before aging, after aging) | S-2 | 4.0 |
(5) tensile property test method: breaking tenacity and elongation at break before aging and after aging.
Tensile property is measured according to ISO 37, and 3 test pieces are cut from each gloves, and test result takes intermediate value, examination
Piece should be cut from the palmar hand of gloves or the back of the hand portion.
Breaking tenacity and elongation at break before aging: when being measured by test method as defined in ISO 37, with 2 row dumbbells
Shape test piece, breaking tenacity, elongation at break should meet the regulation of table 5, and inspection AQL and quality of reception limit (AQL) value should meet table 4
Regulation.
5 tensile property of table
Breaking tenacity and elongation at break after aging: thermal aging test should be carried out by method as defined in ISO 188, from gloves
The test piece cut passes through 70 DEG C ± 2 DEG C, after 168h ± 2h aging, and breaking tenacity and elongation at break should meet the requirement of table 5, inspection
The regulation of table 4 should be met by looking into horizontal and quality of reception limit (AQL) value.
(6) hot air aging test method
By sample after (100 DEG C ± 1 DEG C) × (± 0.25h for 24 hours) hot-air accelerated aging test, by the rule of GB24541
Surely carry out the aging of product after rub resistance measurement.
(7) acid resistance test method
Sample of gloves is extracted according to test request, at room temperature, glove coating, which is partially immersed in mass fraction, is
In 40% sulfuric acid solution, the time is for 24 hours, to take out, rinsed well, dried with clear water, carries out rub resistance by the regulation of GB24541
The measurement of property.
(8) alkali resistance test method
Sample of gloves is extracted according to test request, at room temperature, glove coating, which is partially immersed in mass fraction, is
In 35% Strong oxdiative sodium solution, the time is for 24 hours, to take out, rinsed well, dried with clear water, is carried out by the regulation of GB24541 resistance to
The measurement of frictional property.
(9) oil resistivity test method
Sample of gloves is extracted according to test request, and glove coating is partially immersed in No. 0 machinery of standard at room temperature
In oil, the time is for 24 hours, to be rinsed, dried with clear water after taking-up, and the measurement of rub resistance is carried out by the regulation of GB24541.
Two, test result
The test result of table 6 embodiment 1-24 and comparative example 1-5 gloves
The test result of table 7 embodiment 1-24 and comparative example 1-5 gloves
Table 8 is acidproof, alkaline-resisting and cream performance test symbol and meaning
Serial number | Symbol | Meaning |
1 | E | It is fabulous |
2 | VG | Very well |
3 | G | It is good |
4 | F | Generally |
5 | P | It is poor |
6 | NR | It is not recommended to use |
The test result of 9 embodiment 1-24 gloves of table
(1) appearance test result analysis
As shown in Table 6, in the gloves carry out table 3 produced by the production method of comparative example 1-5 and embodiment 1-24
The gloves of defective item inspection, comparative example 1-5 and embodiment 1-24 without open defect, meet gloves visual examination project
It is required that.
(2) specification measurement result is analyzed
As shown in Table 6, the gloves produced by the production method of comparative example 1-5 and embodiment 1-24 are up to specification
With size requirement.
(3) flexibility test result analysis
As shown in Table 6, the gloves produced by the production method of comparative example 1-5 and embodiment 1-24 meet flexibly
The requirement of property.
(4) impermeability test result analysis
As shown in Table 7, the performance of watertightness for the gloves produced by the production method of comparative example 1-5 is general, implements
The performance of watertightness for the gloves that the production method of example 1-24 is produced is good.
(5) extension test interpretation of result
As shown in Table 7, breaking tenacity before the aging for the gloves that the production method of comparative example 1-5 is produced and elongation is pulled apart
Before the aging for the gloves that the production method that breaking tenacity and elongation at break after rate, aging are below embodiment 1-24 is produced
Breaking tenacity and elongation at break.It can be seen that the tensile property of gloves made from embodiment 1-24 production method is much higher than comparative example 1-
The tensile property of gloves made from 5 production methods.
(6) hot air aging test result analysis
As shown in Table 7, the hot-air for the gloves produced by the production method of comparative example 1-5 and embodiment 1-24 is old
Change performance is different, and the thermal aging property for the gloves that the production method of comparative example 1-5 is produced is 2 grades or 3 grades, and
The thermal aging property for the gloves that the production method of embodiment 1-24 is produced reaches 1 grade.
(7) acid resistance, alkali resistance and oil resistivity test result analysis
Infiltration is chemical substance on a molecular scale from the diffusion process of outer surface of glove inner surface.Chemosmosis is usual
It is in the case where gloves material does not have any physical imperfection.The penetration testing of gloves product is usually according to U.S.'s material
What material experiment association criterion (ASTM) or European standard carried out.Permeability test provides the data foundation of two selection gloves: seeping
Saturating time and infiltration rate.
Time of penetration: chemically substance starts to touch the inner surface that chemical substance appears in gloves with the outer surface of gloves
The required time.Time of penetration is to show the important indicator of chemical defence gloves protection against chemical substance, stronger especially for toxicity
Chemical substance.Time of penetration is usually indicated with minute or hour.Permeability test generally only proceeds to 8h, if having arrived 8h also
It is not pierced, then test data is expressed as > 480min or > 8h.The gloves that should select longer time of penetration, especially should
Gloves of the selected area update strategy time in 8h or more.During using gloves, user is it has to be ensured that wear gloves processing chemistry
The time of substance no more than time of penetration, otherwise will be replaced as frequently as gloves.
Infiltration rate: the speed that chemical substance is spread in gloves, infiltration rate usually give gloves face with the unit time
The quality of chemical substance indicates [mg/ (m in product2·min)]。
For selection criteria, most suitable gloves: without apparent aging after contacting with chemical substance, item is being used
There is relatively long time of break-through and lesser infiltration rate under part.
By table 8 and table 9 it is found that the gloves of embodiment 1-24 production are to degradation grade, the time of penetration of different chemicals
It is different with permeability, it is seen that the anti-chemical corrosive power of gloves is stronger, can protect a variety of acid, alkali and esters chemicals, prevent
It is high to protect performance class, protective performance is good.
Meanwhile foam gloves made from 1-24 of the embodiment of the present invention also meet the requirement of European standard: EN388 is about machinery
The requirement of risk;EN511 is closed about the requirement of low temperature risk, EN407 about the requirement of thermal technology's risk, EN374-2 and EN374-3
About high temperature and dangerous requirement is burnt in the requirement of chemical risk, EN659, specific as follows:
EN388: wear resistance, anti-cutting power, anti-tear ability, anti-penetration ability;
EN511: cold conduction, cold contact, water penetration ability;
EN407: burning behavior, thermo-contact, heat transfer, radiant heat, the small splashing for melting metal, the big stream for melting metal
Amount;
EN374-2 and EN374-3: penetrating power, methanol, acetone, acetonitrile, dichloromethane, carbon disulfide, toluene, diethylamine,
Four water divinylene oxides, ethyl acetate, normal heptane, sodium hydroxide 40%, sulfuric acid 96%;
EN659: the high temperature and baked wheaten cake for fireguard are dangerous.
The invention has the following beneficial effects:
(1) production method of foam gloves of the invention uses aqueous polyurethane and NBR latex as the latex of impregnation,
Potassium oleate, hydroxymethyl cellulose are only added in foaming process respectively as foaming agent and thickener, gloves have soaked foaming
Slurry passes through rinse bath and fermentation vat, can completely remove potassium oleate remaining on gloves and hydroxymethyl cellulose, on gloves
Noresidue solvent, gloves obtained are safer, environmentally friendly compared with foam gloves in the prior art.
(2) production method of foam gloves of the invention, frothing percentage are high, and foaming effect is good, gloves glue surface obtained is fine and smooth,
Softness, has good elasticity, flexibility, wear-resisting property, a tear resistance, and when use can increase facies palmaris frictional force, wear-resisting to prevent
It is sliding, using flexible, comfortable feel.
(3) foam gloves of the application, the bubble of latex is small during getting blisters, and gloves glue surface obtained is smooth, wearability
Good, pretective acreage is larger, and whole wearing effect is good, and the glue surface of foaming has moisture absorption to hand sweat, can protect for a long time
It is dry to hold hand.
(4) production method of foam gloves of the invention, using composite fibre knitted glove core, comfortable wearing is ventilative, no
It is sultry, palm can be kept flexible, ventilative, dry, salubrious in donning process, it is sultry, perspiration to effectively improve palm
Situation.
(5) the gloves core woven in the production method of foam gloves of the invention using composite fibre, composite fibre include
Acrylic fiber, meta-aromatic polyamide fiber and p -aromatic polyamide fiber, the acrylic fiber, meta position fragrance
Polyamide fiber, p -aromatic polyamide fiber mass ratio be 2-8:2-7:1, once touch arc flame or hot
When, gloves core can expand rapidly automatically, to make that gloves thicken and density is got higher, be formed to the protective barrier of hand.
(6) gloves made from the production method of foam gloves of the invention, the cuff of gloves can be designed as rib collar or width
Mouthful, the gloves sealing performance of rib collar design is superior, if there is chemicals to be splashed to forearm close to elbow position, will not flow backwards into hand
In set, skin damage is caused;The gloves of wide opening design can remove rapidly when gloves are clamped by hazardous equipment, guarantee hand peace
Entirely.
(7) production method of foam gloves of the invention, the cost for producing gloves is low, and technological operation is simple, can be large quantities of
Amount production, batch production is high-efficient, versatile, uses manpower and material resources sparingly.
Above disclosed be only several preferred embodiments of the invention, cannot limit the present invention's certainly with this
Interest field, therefore equivalent changes made in accordance with the claims of the present invention, are still within the scope of the present invention.
Claims (10)
1. a kind of production method of foam gloves, which comprises the steps of:
S1, knitted glove core;
S2, cleaning fingerprint: compatible fingerprint is selected according to gloves specification to be produced, fingerprint is cleaned and is dried;
S3, leaching coagulator: it by fingerprint on gloves core retainer plate and immerses in coagulator;
S4, it prepares foamed slurry: aqueous polyurethane, NBR latex, foaming agent and thickener being sufficiently mixed and stirred, is sent out
Steep slurry;The foaming agent is potassium oleate, and the thickener is hydroxymethyl cellulose;
S5, leaching foamed slurry: fingerprint is immersed in foamed slurry, and foamed slurry temperature is 40-50 DEG C, dip time 1-
2min, after fingerprint soaks foamed slurry, dry 3-5min under the conditions of 110-120 DEG C;
S6, cleaning: the gloves for having soaked foamed slurry are immersed in rinse bath and are cleaned;
S7, drying: the gloves after cleaning are dried;
S8, immersion: the gloves after drying are immersed in fermentation vat and impregnate 0.5-6h;
S9, vulcanization: enter baking oven and vulcanize 1-2h, curing temperature is 95-110 DEG C;
S10, washing, drying, obtain foam gloves.
2. the production method of foam gloves according to claim 1, which is characterized in that the coagulator in the step S3 is
Calcium chloride solution and liquor zinci chloridi, the mass fraction range of calcium chloride is 5-15wt%, the chlorine in the calcium chloride solution
The mass fraction range for changing zinc chloride in zinc solution is 1-10wt%.
3. the production method of foam gloves according to claim 2, which is characterized in that the parts by weight of the aqueous polyurethane
Number range is 500-1500 parts, and the parts by weight range of the NBR latex is 10-200 parts, the parts by weight of the potassium oleate
Range is 10-300 parts.
4. the production method of foam gloves according to claim 3, which is characterized in that the parts by weight that the potassium oleate is
It is 1:3-8 with the ratio between parts by weight of the hydroxymethyl cellulose.
5. the production method of foam gloves according to claim 1, which is characterized in that the step S4 includes will be aqueous poly-
Urethane, NBR latex and potassium oleate are added sequentially in liquid mixing agitator, are controlled revolving speed 45rad/min, are then shifted
Into Frothing appts, carries out physics and get blisters;Hydroxymethyl cellulose is added, controls revolving speed 60rad/min, stirs 1h, foaming is made
Slurry.
6. the production method of foam gloves according to claim 5, which is characterized in that the fermentation vat includes the first immersion
Pond, the second fermentation vat and third fermentation vat, after gloves drying respectively in the first fermentation vat, the second fermentation vat and third fermentation vat
It is impregnated, the temperature range of first fermentation vat, the second fermentation vat and third fermentation vat is respectively 50-60 DEG C, 40-60 DEG C
With 30-65 DEG C.
7. the production method of foam gloves according to claim 6, which is characterized in that gloves are in the first fermentation vat, second
The soaking time range of fermentation vat and third fermentation vat is 0.5-1h, 0.5-1h and 0.5-2h.
8. the production method of foam gloves according to claim 1, which is characterized in that the gloves core is by composite fibre packet
Heart yarn line is woven with 10 needles, 13 needles, 15 needles or 18 needle pile knitting machines, and the gloves core is seamless gloves core.
9. the production method of foam gloves according to claim 8, which is characterized in that the composite fibre includes acrylic acid
Fiber, meta-aromatic polyamide fiber and p -aromatic polyamide fiber, the acrylic fiber, meta-aromatic polyamides
Amine fiber, p -aromatic polyamide fiber mass ratio be 2-8:2-7:1.
10. a kind of foam gloves, which is characterized in that the foam gloves use such as the described in any item foaming of claim 1-9
The production method of gloves is made.
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CN111421729A (en) * | 2020-04-01 | 2020-07-17 | 山东星宇手套有限公司 | Preparation method of butyronitrile microporous breathable foamed gloves |
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CN111421729A (en) * | 2020-04-01 | 2020-07-17 | 山东星宇手套有限公司 | Preparation method of butyronitrile microporous breathable foamed gloves |
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CN114365879A (en) * | 2021-12-10 | 2022-04-19 | 淮安新坤安防科技有限公司 | Antistatic dust-proof labor protection gloves and preparation process thereof |
WO2023123533A1 (en) * | 2021-12-27 | 2023-07-06 | 张家港思淇科技有限公司 | Fully dipped gloves having moisture-absorbing and sweat wicking functions |
WO2023149799A1 (en) * | 2022-02-03 | 2023-08-10 | Stahl International B.V. | Process for preparing a multi-layered composite suitable for making polyurethane synthetic leather |
CN117209811A (en) * | 2023-09-22 | 2023-12-12 | 江苏恒辉安防股份有限公司 | Preparation method of self-deodorizing high-wear-resistance water-based PU (polyurethane) coated glove |
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