CN109455410A - A kind of incubator and its assembly method for fixed replaceable hardened structure - Google Patents

A kind of incubator and its assembly method for fixed replaceable hardened structure Download PDF

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Publication number
CN109455410A
CN109455410A CN201811523754.XA CN201811523754A CN109455410A CN 109455410 A CN109455410 A CN 109455410A CN 201811523754 A CN201811523754 A CN 201811523754A CN 109455410 A CN109455410 A CN 109455410A
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China
Prior art keywords
wall
pcm plate
pcm
plate
unit
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Granted
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CN201811523754.XA
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Chinese (zh)
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CN109455410B (en
Inventor
孟绍东
罗素·吉本斯
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XIAMEN HAOTIAN COLD CHAIN TECHNOLOGY Co Ltd
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XIAMEN HAOTIAN COLD CHAIN TECHNOLOGY Co Ltd
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Priority to CN201811523754.XA priority Critical patent/CN109455410B/en
Publication of CN109455410A publication Critical patent/CN109455410A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/38Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents with thermal insulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/18Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packages (AREA)
  • Apparatus Associated With Microorganisms And Enzymes (AREA)

Abstract

A kind of incubator, including the chamber kept the temperature for thermal insulation;Thermal-insulating body with an opening forms the chamber with the heat-preserving cover plate assembling that can be covered on the thermal-insulating body, corresponding dismountable vacuum heat-insulating plate (VIP plate) is equipped on each inner wall for forming the chamber, the VIP plate is limited in the indoor predeterminated position of the chamber by pluggable locating part.The risk of VIP plate damage is reduced in assembling process since heat preservation tank wall is independent from each other with vacuum heat-insulating plate by above-mentioned heat preservation box structure.And the vacuum heat-insulating plate be it is dismountable, when VIP plate is impaired, can easily replace, reduce since VIP plate damages, cause during transportation institute must heat preservation cargo or the impaired loss of article, also provide replace VIP plate remedies mode.

Description

A kind of incubator and its assembly method for fixed replaceable hardened structure
Technical field
The present invention relates to heat preservation technology field, more particularly to a kind of incubator for fixed replaceable hardened structure and Its assembly method.
Background technique
For many years, thermal insulation carrier is made of many insulating materials always, wherein foremost is expanded polystyrene (EPS), expansioning polypropylene (EPP), expandable polyolefine, extruded polystyrene (EPS) and polyurethane (PU).These materials are considered With low heat conductivity, usually good insulating materials.However, with Cold Chain Logistics, medicine, medicine, biology and food service industry pair The increase in demand of larger capacity, the thermal insulation carrier that can more work long hours at a temperature of tightened up control, it is new, more effectively Insulation system and refrigerant come into thermal insulation carrier market.
Vacuum heat-insulating plate (Vacuum Insulated Panel, VIP plate) is one of vacuum thermal insulating material, is by filling out It fills core material to be combined with vacuum protection surface layer, it effectively limits the transmitting of heat caused by cross-ventilation, therefore thermal coefficient can It is greatly lowered, is the 1/10 of Conventional insulation thermal coefficient.
Commercial vacuum heat-insulating shield (VIP) usually exists in spite of low-down thermal conductivity and preferred predominating insulation In size and geometry is unreliable, therefore is easy to produce and is difficult for VIP to be assembled in corner and edge joint as compound inslation system A part of system is connect with pre- cold-prevention bridge, and is connect in pre- cold-prevention bridge in corner and edge joint.In addition, most of heat-insulated on the market Airline in, if VIP is damaged the degree for losing vacuum or is that impossible replace or is extremely difficult.
The purpose of the present invention is reduced or eliminated as far as possible in carrier during transportation to the hurtful wind of VIP Danger, and the VIP being punctured is enable quickly and easily to be replaced by user.The operator or manufacturer of many thermal insulation heat preservations Many effort are done to solve this problem, but it is not still solved largely.It is most of to attempt all to lose It loses, because being difficult to avoid cold bridge in the corner of VIP and edge junction, so as to cause performance loss, leads to thermal insulating Effect reduces.
Summary of the invention
For above-mentioned problem, the present invention provides a kind of incubator with thermal insulation, VIP plate and the incubator It itself is that removably, can alleviate during transportation to the hurtful risk of VIP plate, even if when VIP plate is punctured Or lose, user can promptly replace the VIP plate of damage.Its specific technical solution is as follows:
A kind of incubator, including the cover board for the thermal insulation cabinet with an opening kept the temperature and the covering opening; Rear inner wall, left inside wall, preceding heat insulator, rear heat insulator, left heat is respectively set on right inner wall in the preceding inner wall of cabinet described in inner wall Insulator, right heat insulator;Bottom heat insulator is arranged in the bottom interior wall of the cabinet;The preceding heat insulator, rear thermal insulation Body, left heat insulator, right heat insulator and the bottom insulator are spliced to form chamber;And the cover board is towards the chamber Cover board heat insulator is set on the cover board inner wall of room;Wherein, when the cover board covers the opening, the cover board heat insulator covers The chamber is covered, so that the chamber is isolated from the outside.
Further, the preceding inner wall of the cabinet, rear inner wall, left inside wall, right inner wall are lower than the cabinet in the longitudinal direction Outer wall, so that the cabinet forms supporting table and convex shoulder;It is provided with convex rank on the cover board inner wall, so that the cover board inner wall It is formed adjacent to the first part at edge and the second part for the cover board heat insulator to be arranged;Described in the cover board covering When opening, the first part on the cover board inner wall abuts against with the convex shoulder, and the convex rank protrudes into the cabinet and the branch Support platform abuts against.
Further, the preceding inner wall forms longitudinal direction close to the side of the left inside wall and the left inside wall, the outer wall The first holding tank;First holding tank is existed for placing first jiao of plug-in unit with closing the preceding inner wall and the left inside wall Gap when side is spliced;
The preceding inner wall forms longitudinal the close to the side of the right inner wall and the side of the right inner wall, the outer wall Two holding tanks;Second holding tank is existed for placing second jiao of plug-in unit with closing the preceding inner wall and the right inner wall Gap when side is spliced;
Inner wall forms longitudinal third close to the side of the left inside wall and the left inside wall, the outer wall and accommodates after described Slot;The third holding tank for placing the third angle plug-in unit, with close it is described after inner wall and the left inside wall side into Gap when row splicing;
Inner wall forms longitudinal the 4th close to the side of the right inner wall and the right inner wall, the outer wall and accommodates after described Slot;4th holding tank is spelled with closing the rear inner wall with the right inner wall in side for placing fourth angle plug-in unit Gap when connecing.
Further, first jiao of plug-in unit include the angle plug main body being placed in first holding tank and along The angle plug main body prolongs with the side of the preceding inner wall and the left inside wall laterally towards two first extended in the chamber Extending portion;
Second jiao of plug-in unit includes the angle plug main body being placed in second holding tank and along the angle plug-in unit The side of main body and the preceding inner wall and the right inner wall is laterally towards two the second extensions extended in the chamber;
The third angle plug-in unit includes the angle plug main body being placed in the third holding tank and along the angle plug-in unit The side of main body and the rear inner wall and the left inside wall is laterally towards the two third extensions extended in the chamber;
The fourth angle plug-in unit includes the angle plug main body being placed in the 4th holding tank and along the angle plug-in unit The side of main body and the rear inner wall and the right inner wall is laterally towards two the 4th extensions extended in the chamber.
The cabinet and cover board are molded item or building block, and the material of the cabinet and cover board is thermal insulation foamed material, The thermal insulation foamed material is selected from expanded polystyrene (EPS) (EPS), extruding polypropylene, extrusion moulding type polystyrene (XPS), foams and gather One kind of alkene or polyurethane.
Each angle plug-in unit is molded item or building block, and the material of each angle plug-in unit is thermal insulation foamed material, The thermal insulation foamed material is selected from expanded polystyrene (EPS) (EPS), extruding polypropylene, extrusion moulding type polystyrene (XPS), foams and gather One kind of alkene or polyurethane.
The material of each heat insulator can be poly- selected from vacuum heat-insulating plate (VIP), expanded polystyrene (EPS) (EPS), extruding One kind of propylene, extrusion moulding type polystyrene (XPS), expanded polyolefin or polyurethane.
According to the structure of above-mentioned incubator, the present invention also provides a kind of assembly method of incubator,
Step 1: the heat insulator of corresponding bottom interior wall is placed into the chamber from aperture position, until with described Bottom interior wall leans;
Second step;First jiao of plug-in unit, second jiao of plug-in unit, the third angle plug-in unit and fourth angle plug-in unit are inserted into the chamber respectively Corresponding first holding tank, the second holding tank, third holding tank and the 4th holding tank in room so that between the plug-in unit of every two angle with The inner wall of the chamber forms limit space;
Step 3: putting heat insulator into each angle plug-in unit is formed by limit with preceding inner wall, rear inner wall, left inside wall and right inner wall In bit space, until the upper surface of the heat insulator and the upper surface of the angle plug-in unit are located at same level;
Step 4: by cover board heat insulator be placed on by the angle plug-in unit upper surface, be placed in the installation space The upper surface of heat insulator and the upper surface of inner wall of the cabinet be formed by plane;
Step 5: the cover board to be covered to the opening of the cabinet, so that the convex rank of the cover board protrudes into the cabinet The supporting table formed with the cabinet wall abuts against, the convex shoulder phase that the edge plane of the cover board is formed with the cabinet exterior It abuts.
As a further improvement of the foregoing solution, corresponding two extensions of each angle plug-in unit formed for phase-change material plate The L-type butting section of (PCM plate), the preceding inner wall, rear inner wall, left inside wall, right inner wall are each equipped with preceding PCM plate, rear PCM plate, a left side PCM plate, right PCM plate, the both-side ends of each PCM plate are born against on two adjacent L-type butting sections, and by every The end of two adjacent PCM plates is spliced into an entirety by the terminal end shape that setting can mutually splice each other.
According to the structure of above-mentioned further improved incubator, the present invention provides the assembly method of another incubator, Itself specific steps are as follows:
Step 1: the heat insulator of corresponding bottom interior wall is placed into the chamber from aperture position, until with described Bottom interior wall leans;
Second step;First jiao of plug-in unit, second jiao of plug-in unit, the third angle plug-in unit and fourth angle plug-in unit are inserted into the chamber respectively Corresponding first holding tank, the second holding tank, third holding tank and the 4th holding tank in room so that between the plug-in unit of every two angle with The inner wall of the chamber forms limit space;
Step 3: putting heat insulator into each angle plug-in unit is formed by limit with preceding inner wall, rear inner wall, left inside wall and right inner wall In bit space, until the upper surface of the heat insulator and the upper surface of the angle plug-in unit are located at same level;
Step 4: by cover board heat insulator be placed on by the angle plug-in unit upper surface, be placed in the installation space The upper surface of heat insulator and the upper surface of inner wall of the cabinet be formed by plane;
Step 5: it is corresponding each that the preceding PCM plate, rear PCM plate, left PCM plate, right PCM plate are successively individually positioned in its On inner wall, and the end of the two sides of every PCM plate is connected to respectively on corresponding L-type butting section, and by every two adjacent Mutually splice complete whole to form one in the end of the PCM plate;
Step 6: the cover board to be covered to the opening of the cabinet, so that the convex rank of the cover board protrudes into the cabinet The supporting table formed with the cabinet wall abuts against, the convex shoulder phase that the edge plane of the cover board is formed with the cabinet exterior It abuts.
Further, the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate global shape be T-shaped, keep it vertical It is in Z-shaped to two sides;The preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate Z-shaped side be spliced to form one two-by-two It is whole.
Further, in another improvement project, the preceding PCM plate, left PCM plate, rear PCM plate, in right PCM plate wherein The global shape of two PCM plates of relative position is rectangle, and other two PCM plate global shape is T shape and longitudinal both-side ends With ladder-like outwardly extending extended structure;The terminal end width of two PCM plates of the rectangular shape is equal to described ladder-like Both-side ends extended structure development length, and the both ends of two PCM plates of the rectangular shape can be connected to described prolong It stretches at structure, the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate is made to be spliced to form an entirety two-by-two.
Further, in another improvement project, the two sides of the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate End is the outwardly extending extended structure in one end, and the other end is rectangular ends;The rectangular ends width is equal to the extension The development length of structure, and the rectangular ends of one of PCM plate can be connected to the extended structure of another PCM plate Place makes the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate be spliced to form an entirety two-by-two.
Further, in another improvement project, the two sides of the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate End is 45 degree of inclined ends;45 degree of inclined ends two of the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate Two are spliced to form an entirety.
The present invention also provides one kind without angle plug-in unit, and is built-in with the incubator of PCM plate.Its concrete scheme is as follows:
A kind of incubator, including the cover board for the thermal insulation cabinet with an opening kept the temperature and the covering opening; It is characterized in that, preceding PCM plate, rear PCM are respectively set on the preceding inner wall of cabinet described in inner wall, rear inner wall, left inside wall, right inner wall Plate, left PCM plate, right PCM plate;The preceding PCM plate, rear PCM plate, left PCM plate, right PCM plate pass through the end adjacently contacted each other Between the concaveconvex shape that is arranged mutually be spliced to form chamber.
The preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate global shape be T-shaped, make its longitudinal two sides in Z Shape;The preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate Z-shaped side abut two-by-two, to form the chamber.
Further, the preceding PCM plate, left PCM plate, rear PCM plate, wherein opposite in right PCM plate in another scheme The global shape of two PCM plates of position is rectangle, and other two PCM plate global shape is T shape and longitudinal both-side ends have Ladder-like outwardly extending extended structure;The terminal end width of two PCM plates of the rectangular shape is equal to described stair-stepping two The development length of the extended structure of side end, and the both ends of two PCM plates of the rectangular shape can be connected to the extension knot At structure, abut the two sides of the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate two-by-two, to form the chamber.
In another scheme, the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate both-side ends be one end Outwardly extending extended structure, the other end are rectangular ends;The extension that the rectangular ends width is equal to the extended structure is long Degree, and the rectangular ends of one of PCM plate can be connected at the extended structure of another PCM plate, make it is described before PCM plate, left PCM plate, rear PCM plate, right PCM plate two sides abut two-by-two, to form the chamber.
Beneficial effects of the present invention are as follows:
1, the number of processing of VIP and step are reduced in the fabrication process, reduces the risk of VIP damage.
2, the speed for replacing impaired VIP is fast, can be carried out by client or service centre.
3, performance is improved by the management to cold bridge.Cold bridge is only limitted to the VIP of four sides and the side of molding angle interposer contact Edge effect.Hot path is limited in regional area, and takes the form of shunting, and at least part thermal energy is returned to heat source (for example, in periphery of each compact angle insert)
4, incubator inside can thoroughly be cleaned after removing VIP plate.
The thickness of 5.VIP plate and PCM plate can be changed by changing corner insertion piece size.
Detailed description of the invention
Fig. 1 is the schematic perspective view of incubator entirety of the invention.
Fig. 2 is the incubator Structure explosion diagram of the invention.
Fig. 3 is thermal-insulating body of the invention in the schematic perspective view (removing cover board) for overlooking visual angle.
Fig. 4 is cover board of the invention in the schematic perspective view for looking up visual angle.
Fig. 5 is the 3 dimensional drawing of angle plug-in unit of the invention.
Fig. 6 is the use schematic diagram of angle plug-in unit of the invention.
Fig. 7 is the schematic diagram for removing the vertical view visual angle after cover board of the invention.
Fig. 8 is the schematic diagram for looking up visual angle of cover board of the invention.
Fig. 9 is the diagrammatic cross-section (transversely cutting) of incubator of the invention.
Figure 10 is the diagrammatic cross-section (cutting along longitudinal direction) of incubator of the invention.
Figure 11 is without corner insert and using one embodiment schematic diagram of PCM plate.
Figure 12 is without corner insert and using another embodiment schematic diagram of PCM plate.
Figure 13 is without corner insert and using the further embodiment schematic diagram of PCM plate.
Figure 14 is the schematic diagram using the incubator prior art of PCM plate.
Figure 15 is with corner insert and using one embodiment schematic diagram of PCM plate.
Figure 16 is with corner insert and using another embodiment schematic diagram of PCM plate.
Figure 17 is with corner insert and using the further embodiment schematic diagram of PCM plate.
Figure 18 be the incubator with angle plug-in unit completed assembled after and show its internal perspective view arranged.
Wherein, the digital content referred in attached drawing is as described below:
1 cabinet;2 cover boards;
Inner wall before 11;Inner wall after 12;13 left inside walls;14 right inner walls;15 bottom interior walls;16 cover board inner walls;
Heat insulator before 21;Heat insulator after 22;23 left heat insulators;24 right heat insulators;25 bottom heat insulators;26 Cover board heat insulator;
31 first holding tanks;32 second holding tanks;33 third holding tanks;34 the 4th holding tanks;
41 first jiaos of plug-in units;42 second jiaos of plug-in units;43 the third angle plug-in units;44 fourth angle plug-in units;
PCM plate before 51;PCM plate after 52;53 left PCM plates;54 right PCM plates;
O outer wall;A supporting table;B convex shoulder;C convex rank;D1 the first holding tank interior angle plug main body;The first extension of D2;E1 Two holding tank interior angle plug main bodies;The second extension of E2;F1 third holding tank interior angle plug main body;F2 third extension;G1 Four holding tank interior angle plug main bodies;The 4th extension of G2, the cover rim of Q cover board.
Specific embodiment
In conjunction with Fig. 1 to Figure 18, this is further elaborated with novel by following specific embodiments, it should be noted that It is that referenced attached drawing and the embodiment are only that those skilled in the art are best understood from the present invention, it is not new to this use The limitation of type.
The present invention provides a kind of incubator, specific a certain embodiment is as follows:
A kind of incubator as shown in Figure 1, including described in the cabinet 1 being open with one kept the temperature for thermal insulation and covering Heat insulator is configured on the inner wall of the cover board 2 of opening, the cabinet 1 and the cover board 2.
Specifically, the preceding inner wall 11 of the cabinet, rear inner wall 12, left inside wall 13, be respectively set on right inner wall 14 before heat absolutely Edge body 21, rear heat insulator 22, left heat insulator 23, right heat insulator 24, and bottom is arranged in the bottom interior wall 15 of the cabinet Heat insulator 25, the cover board 2 is towards cover board heat insulator 26 is arranged on the cover board inner wall 16 of the chamber.
When the cover board 2 covers the opening, the cover board heat insulator 26 and the preceding heat insulator 21, rear heat are exhausted Edge body 22, left heat insulator 23, right heat insulator 24 and the bottom insulator 25 are spliced to form the heat preservation for accommodating article Chamber, and the chamber is isolated from the outside.
In the present embodiment, as shown in Fig. 2, Fig. 9 and Figure 10, preceding inner wall 11, rear inner wall 12, the left inside wall of the cabinet 13, right inner wall 14 is lower than the outer wall O of the cabinet 1 in the longitudinal direction, so that the cabinet 1 forms supporting table A and convex shoulder B.Such as Shown in Fig. 4, it is provided with convex rank C on the cover board inner wall 16, so that the cover board inner wall 16 is formed adjacent to first of edge Divide (i.e. cover rim Q) and the second part (inside surrounded by convex rank C) for the cover board heat insulator to be arranged.
When the cover board 2 covers the opening, the cover rim Q and convex shoulder B on the cover board inner wall 16 is abutted against, institute It states convex rank C and protrudes into the cabinet 1 and abutted against with the supporting table A, to be closed entire incubator.
Special consideration should be given to connect reduction energy loss by cold bridge by the present invention.
When there are the temperature difference, the flowing of energy is always by the path of minimum drag from hot surface or the cold surface of field flow orientation Or region.In temperature control insulation carrier, as a whole, the ability that insulation system resists energy flow determines temperature control The heat transfer rate in space processed, to determine hot property.
Cold bridge connects the ability that insulation system resists heat transmitting that weakens.Cold bridge is a part of insulation system, when a certain material Material has higher thermal coefficient than the material of surrounding, this creates the smallest path of resistance for energy flow.It is led in incubator At angle joint in domain, especially those angle joints led to outside cabinet are easy to produce cold bridge, and (as shown in Figure 3 first The similar position of holding tank 31) heat conductivity that will affect VIP plate, cause heat insulation effect to be deteriorated.
In order to improve problem above, in one embodiment, the preceding inner wall 11, left inside wall 13, rear inner wall 12, right inner wall 14, side offsets bottom interior wall 15 respectively, forms enclosed chamber;By the preceding PCM plate 51, rear PCM plate 52, left PCM plate 53, right PCM plate 54 be respectively arranged at preceding inner wall 11, left inside wall 13, rear inner wall 12, right inner wall 14, in bottom interior wall 15, and every two The side of a PCM plate mutually abuts, as figs 11-13.
Wherein, as shown in figure 11, each PCM plate is integrally formed into T-shaped, and both-side ends are in Z-shaped along longitudinal direction; The preceding PCM plate 51, rear PCM plate 52, left PCM plate 53, right PCM plate 54 Z-shaped side abut two-by-two, to close the chamber Room.
In another scheme, as shown in figure 12, the two sides end of the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate End is the outwardly extending extended structure in one end, and the other end is rectangular ends;The rectangular ends width is tied equal to the extension The development length of structure, and the rectangular ends of one of PCM plate can be connected to the extended structure of another PCM plate Place, abuts the two sides of the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate two-by-two, to form the chamber.
Further, in another scheme, as shown in figure 13, the preceding PCM plate, left PCM plate, rear PCM plate, right PCM Wherein the global shape of two PCM plates of relative position is rectangle in plate, and other two PCM plate global shape is T shape and longitudinal direction Both-side ends have ladder-like outwardly extending extended structure;The terminal end width of two PCM plates of the rectangular shape is equal to institute The development length of the extended structure of stair-stepping both-side ends is stated, and the both ends of two PCM plates of the rectangular shape can abut At the extended structure, abut the two sides of the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate two-by-two, to be formed State chamber.
In the above-described embodiments, by being provided with PCM plate (i.e. phase-change material, Phase Change Material), pass through Different terminal end shapes between PCM plate, change the path of heat transfer, perform corresponding processing to cold bridge and improve heat insulating ability Energy.
In another embodiment, it in order to improve problem above, is provided with and VIP plate at angle joint in the present embodiment The different angle plug-in unit of thermal coefficient, as shown in Figures 2 and 3, side and institute of the preceding inner wall 11 close to the left inside wall 13 State left inside wall 13, the outer wall O forms the first longitudinal holding tank 31;First holding tank 31 is for placing first jiao of plug-in unit 41, to close the preceding inner wall 11 and gap of the left inside wall 13 when side is spliced.The preceding inner wall 11 is close to institute It states the side of right inner wall 14 and the side of the right inner wall 14, the outer wall O forms the second longitudinal holding tank 32;Described second Holding tank 32 is spelled with closing the preceding inner wall 11 with the right inner wall 14 in side for placing second jiao of plug-in unit 42 Gap when connecing.Inner wall 12 forms longitudinal direction close to the side of the left inside wall 13 and the left inside wall 13, the outer wall O after described Third holding tank 33;The third holding tank 33 for placing the third angle plug-in unit 43, with close it is described after inner wall 12 with Gap of the left inside wall 13 when side is spliced.Inner wall 12 is close to the side and the right side of the right inner wall 14 after described Inner wall 14, the outer wall O form the 4th longitudinal holding tank 34;4th holding tank 34 is used to place fourth angle plug-in unit 44, To close the rear inner wall 12 and gap of the right inner wall 14 when side is spliced.
Further, first jiao of plug-in unit 41 include be placed in first holding tank 31 angle plug main body D1, With along the angle plug main body D1 and the side of the preceding inner wall 11 and the left inside wall 13 laterally towards extending in the chamber Two the first extension D2.Second jiao of plug-in unit 42 includes the angle plug main body being placed in second holding tank 32 E1 and along the angle plug main body E1 and the side of the preceding inner wall 11 and the right inner wall 14 laterally towards prolonging in the chamber Two the second extension E2 stretched.The third angle plug-in unit 43 includes the angle plug main body being placed in the third holding tank 33 F1 and along the angle plug main body F1 with it is described after inner wall 12 and the left inside wall 13 side laterally towards prolonging in the chamber The two third extension F2 stretched.The fourth angle plug-in unit 44 includes the angle plug main body being placed in the 4th holding tank 34 G1 and along the angle plug main body G1 with it is described after inner wall 12 and the right inner wall 14 side laterally towards prolonging in the chamber Two the 4th extension G2 stretched.
Through the above structure, every two adjacent angle plug-in unit and the inner wall between described two adjacent angle plug-in units are formed One for installing the mounting groove of the heat insulator, described in the heat insulator positioned at incubator surrounding inner wall is installed on It, can be by the heat insulator from the mounting groove in mounting groove, and when needing replacing heat insulator or cleaning the incubator Interior taking-up, it is efficient and convenient.
Through the above structure, cold bridge is only limitted to the edge effect of the VIP and molding angle interposer contact of four sides.Hot path is limited System takes the form of shunting in regional area, by least part thermal energy back to heat source (for example, each compact Angle insert periphery).
Preferably, each heat insulator is vacuum heat-insulating plate (VIP).
Several thermal insulation materials and the performance parameter of VIP are listed below:
Each performance of heat protective material tables of data
In two above-mentioned embodiments, the cabinet 1 and cover board 2 are molded item (integrated molding) or building block, described The material of cabinet and cover board is thermal insulation foamed material, can be selected from expanded polystyrene (EPS) (EPS), extruding polypropylene, extrusion moulding type One kind of polystyrene (XPS), expanded polyolefin and polyurethane.
Each angle plug-in unit is molded item (integrated molding) or building block, and the material of each angle plug-in unit is thermal insulation hair Foam material, can selected from expanded polystyrene (EPS) (EPS), extruding polypropylene, extrusion moulding type polystyrene (XPS), expanded polyolefin and One kind of polyurethane.
Above-mentioned each heat insulator is also selected from foaming polyphenyl other than selecting vacuum heat-insulating plate (VIP) One kind of ethylene (EPS), extruding polypropylene, extrusion moulding type polystyrene (XPS), expanded polyolefin and polyurethane.
Molding angle plug-in unit is the single-piece molded item of material more higher than the density of cabinet or lid moulded parts, is preferably expanded Polypropylene (EPP) is molded into very close tolerance to ensure to be closely fitted into the molding in each corner of the thermal-insulating body Or in the assembling groove of manufacture.To provide to each corner of thermal-insulating body compared with the high density material of low heat conductivity by using having Structural strength, and improve VIP to the structural intergrity connected between thermal-insulating body.
By above-mentioned structure, make that cold bridge is only limitted to the VIP plate in four corners of the thermal-insulating body and molding angle plug-in unit connects The edge effect of touching.Since hot path is confined to regional area, and the form of shunting is taken, at least part thermal energy is returned Return to heat source (for example, in periphery of each angle plug-in unit).
According to the above-mentioned heat preservation box structure with angle plug-in unit, the assembly method of above-mentioned incubator is given below:
Step 1: the heat insulator of corresponding bottom interior wall is placed into the chamber from aperture position, until with described Bottom interior wall leans.The heat insulator is above-mentioned bottom heat insulator 25, and the bottom heat insulator 25 is mounted on In the bottom interior wall, abut therewith together.
Second step;First jiao of plug-in unit, 31, second jiaos of plug-in units 32, the third angle plug-in unit 33 and fourth angle plug-in unit 34 are inserted into respectively To corresponding first holding tank 41, the second holding tank 42, third holding tank 43 and the 4th holding tank 44 in the chamber, so that often Limit space is formed with the inner wall of the chamber between two angle plug-in units.The inner wall that this step is mentioned be respectively before inner wall 11, after Inner wall 12, left inside wall 13, right inner wall 14.
Step 3: preceding heat insulator 21, rear heat insulator 22, left heat insulator 23, right heat insulator 24 are put into respectively Each angle plug-in unit and preceding inner wall 11, rear inner wall 12, left inside wall and right inner wall are formed by limit space, until above-mentioned each thermal insulation The upper surface of body and the upper surface of the angle plug-in unit are located at same level.
Step 4: by cover board heat insulator 26 be placed on by the angle plug-in unit upper surface, be placed in the limit space In the upper surface of heat insulator and the upper surface of each side inner wall of the cabinet be formed by plane, such as Fig. 7 and Fig. 8 institute Show, the mounting groove of the limit space, that is, above-mentioned.
Step 5: the cover board 2 to be covered to the opening of the cabinet 1 so that the convex rank C of the cover board 2 protrude into it is described The supporting table A that cabinet 1 is formed with the cabinet wall is abutted against, the edge plane (i.e. cover rim Q) of the cover board 2 and the cabinet The convex shoulder B that outer wall is formed is abutted against.
By above-mentioned installation step, incubator can be rapidly assembled, due to VIP plate (the i.e. above-mentioned thermal insulation Body) it relative to the thermal-insulating body is independent activities, it can quickly dismount, be convenient to use when needing to substitute Person.
As the further improvement of the above-mentioned incubator with angle plug-in unit, in another embodiment, other than the plug-in unit of angle, The embodiment is provided with PCM plate.Specifically, corresponding two extensions of each angle plug-in unit formed for phase-change material plate (PCM Plate) L-type butting section (as shown in Figure 5), PCM plate 51 before the preceding inner wall, rear inner wall, left inside wall, right inner wall are each equipped with, after PCM plate 52, left PCM plate 53, right PCM plate 54, the both-side ends of each PCM plate are born against supports in two adjacent L-types In relying part, and spliced each other by the end of the every two adjacent PCM plate by the terminal end shape that setting can mutually splice For an entirety.
Further, in an improvement project, as shown in figure 15, the preceding PCM plate, left PCM plate, rear PCM plate, the right side The both-side ends of PCM plate are 45 degree of inclined ends;The preceding PCM plate, left PCM plate, rear PCM plate, 45 degree of right PCM plate incline Oblique end is spliced to form an entirety two-by-two.
Further, in an improvement project, as shown in figure 16, the preceding PCM plate, left PCM plate, rear PCM plate, the right side Wherein the global shape of two PCM plates of relative position is rectangle in PCM plate, and other two PCM plate global shape is T shape and indulges There is ladder-like outwardly extending extended structure to both-side ends;The terminal end width of two PCM plates of the rectangular shape is equal to The development length of the extended structure of the stair-stepping both-side ends, and the both ends of two PCM plates of the rectangular shape can be supported Be connected at the extended structure, make the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate be spliced to form two-by-two one it is whole Body.
Further, in another improvement project, the two sides of the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate End is the outwardly extending extended structure in one end, and the other end is rectangular ends;The rectangular ends width is equal to the extension The development length of structure, and the rectangular ends of one of PCM plate can be connected to the extended structure of another PCM plate Place makes the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate be spliced to form an entirety two-by-two.
Shown in the end of two sides of each PCM plate of 15-17 all have specific design shape, shape shown in the drawings Merely to illustrate the present embodiment, rather than the limitation to the present embodiment, the end of each PCM plate two sides can have other designs.
According to the structure of above-mentioned further improved incubator, the present invention provides the assembly method of another incubator, Itself specific steps are as follows:
Step 1: the heat insulator of corresponding bottom interior wall is placed into the chamber from aperture position, until with described Bottom interior wall leans.The heat insulator is above-mentioned bottom heat insulator 25, and the bottom heat insulator 25 is mounted on In the bottom interior wall, abut therewith together.
Second step;First jiao of plug-in unit, 31, second jiaos of plug-in units 32, the third angle plug-in unit 33 and fourth angle plug-in unit 34 are inserted into respectively To corresponding first holding tank 41, the second holding tank 42, third holding tank 43 and the 4th holding tank 44 in the chamber, so that often Limit space is formed with the inner wall of the chamber between two angle plug-in units.The inner wall that this step is mentioned be respectively before inner wall 11, after Inner wall 12, left inside wall 13, right inner wall 14.
Step 3: preceding heat insulator 21, rear heat insulator 22, left heat insulator 23, right heat insulator 24 are put into respectively Each angle plug-in unit and preceding inner wall 11, rear inner wall 12, left inside wall and right inner wall are formed by limit space, until above-mentioned each thermal insulation The upper surface of body and the upper surface of the angle plug-in unit are located at same level.
Step 4: by cover board heat insulator 26 be placed on by the angle plug-in unit upper surface, be placed in the limit space In the upper surface of heat insulator and the upper surface of each side inner wall of the cabinet be formed by plane, such as Fig. 7 and Fig. 8 institute Show, the mounting groove of the limit space, that is, above-mentioned.
Step 5: the preceding PCM plate 51, rear PCM plate 52, left PCM plate 53, right PCM plate 54 are successively individually positioned in it On corresponding each inner wall, and the end of the two sides of every PCM plate is connected to respectively on corresponding L-type butting section, and passes through every two Mutually splice complete whole to form one in the end of a adjacent PCM plate.
Step 6: the cover board 2 to be covered to the opening of the cabinet 1 so that the convex rank C of the cover board 2 protrude into it is described The supporting table A that cabinet 1 is formed with the cabinet wall is abutted against, the edge plane (i.e. cover rim Q) of the cover board 2 and the cabinet The convex shoulder B that outer wall is formed is abutted against.
By the above embodiments, on the basis of original VIP plate, PCM plate is also added in the present embodiment.Phase-change material With the ability for changing its physical state in certain temperature range.By taking solid-liquid phase change as an example, when being heated to fusion temperature, With regard to generating the phase transformation from solid-state to liquid, during fusing, phase-change material absorbs and stores a large amount of latent heat;Work as phase-change material When cooling, the heat of storage will be dispersed into environment within the scope of certain temperature, be carried out from liquid to solid reverse transformation. In both phase transition process, stored or release energy is known as latent heat of phase change.When physical state changes, material itself Temperature phase transformation complete before almost remain unchanged, formed a wide temperature platform, although temperature-resistant, absorb or release Latent heat it is but quite big.By increasing PCM plate, the stabilization to heat preservation the temperature inside the box is further increased, and then enhance The heat insulation effect of incubator.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (18)

1. a kind of incubator, including the cover board for the thermal insulation cabinet with an opening kept the temperature and the covering opening;Its It is characterized in that, rear inner wall, left inside wall, preceding heat insulator, rear heat is respectively set absolutely on right inner wall in the preceding inner wall of cabinet described in inner wall Edge body, left heat insulator, right heat insulator;
Bottom heat insulator is arranged in the bottom interior wall of the cabinet;The preceding heat insulator, rear heat insulator, left heat insulator, Right heat insulator and the bottom insulator are spliced to form chamber;And
The cover board is towards cover board heat insulator is arranged on the cover board inner wall of the chamber;Wherein, it is opened described in the cover board covering When mouth, the cover board heat insulator covers the chamber, so that the chamber is isolated from the outside.
2. incubator as described in claim 1, which is characterized in that the preceding inner wall of the cabinet, rear inner wall, left inside wall, in the right side Wall is lower than the outer wall of the cabinet in the longitudinal direction, so that the cabinet forms supporting table and convex shoulder;It is set on the cover board inner wall It is equipped with convex rank, so that the cover board inner wall is formed adjacent to the first part at edge and for the cover board heat insulator to be arranged Second part;
When the cover board covers the opening, the first part on the cover board inner wall abuts against with the convex shoulder, the convex rank The cabinet is protruded into abut against with the supporting table.
3. incubator as claimed in claim 2, which is characterized in that the preceding inner wall close to the left inside wall side with it is described Left inside wall, the outer wall form the first longitudinal holding tank;First holding tank is for placing first jiao of plug-in unit, to close Inner wall and gap of the left inside wall when side is spliced before stating;
The preceding inner wall, which forms longitudinal second close to the side of the right inner wall and the side of the right inner wall, the outer wall, to be held Receive slot;Second holding tank is for placing second jiao of plug-in unit, to close the preceding inner wall and the right inner wall in side Gap when being spliced;
Inner wall forms longitudinal third holding tank close to the side of the left inside wall and the left inside wall, the outer wall after described; The third holding tank is spelled with closing the rear inner wall with the left inside wall in side for placing the third angle plug-in unit Gap when connecing;
Inner wall forms the 4th longitudinal holding tank close to the side of the right inner wall and the right inner wall, the outer wall after described; 4th holding tank is for placing fourth angle plug-in unit, to close the rear inner wall and the right inner wall when side is spliced Gap.
4. incubator as claimed in claim 3, which is characterized in that first jiao of plug-in unit includes being placed in described first to accommodate Angle plug main body in slot and along the angle plug main body with the side of the preceding inner wall and the left inside wall laterally towards described Two the first extensions extended in chamber;
Second jiao of plug-in unit includes the angle plug main body being placed in second holding tank and along the angle plug main body With the side of the preceding inner wall and the right inner wall laterally towards two the second extensions extended in the chamber;
The third angle plug-in unit includes the angle plug main body being placed in the third holding tank and along the angle plug main body With the side of the rear inner wall and the left inside wall laterally towards the two third extensions extended in the chamber;
The fourth angle plug-in unit includes the angle plug main body being placed in the 4th holding tank and along the angle plug main body With the side of the rear inner wall and the right inner wall laterally towards two the 4th extensions extended in the chamber.
5. incubator as claimed in claim 4, which is characterized in that corresponding two extensions of each angle plug-in unit formed for phase transformation The L-type butting section of plate of material (PCM plate), the preceding inner wall, rear inner wall, left inside wall, right inner wall are each equipped with preceding PCM plate, rear PCM Plate, left PCM plate, right PCM plate, the both-side ends of each PCM plate are born against on two adjacent L-type butting sections, and By the end of the every two adjacent PCM plate by the terminal end shape that setting can mutually splice be spliced into each other one it is whole Body.
6. incubator as claimed in claim 5, which is characterized in that the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate Global shape be T-shaped, make its longitudinal two sides in Z-shaped;The preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate Z Shape side is spliced to form an entirety two-by-two.
7. incubator as claimed in claim 5, which is characterized in that the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate In the global shapes of wherein two PCM plates of relative position be rectangle, other two PCM plate global shape is T shape and longitudinal two Side end has ladder-like outwardly extending extended structure;The terminal end width of two PCM plates of the rectangular shape is equal to described The development length of the extended structure of stair-stepping both-side ends, and the both ends of two PCM plates of the rectangular shape can be connected to At the extended structure, the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate is made to be spliced to form an entirety two-by-two.
8. incubator as claimed in claim 5, which is characterized in that the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate Both-side ends be the outwardly extending extended structure in one end, the other end is rectangular ends;The rectangular ends width is equal to institute The development length of extended structure is stated, and the rectangular ends of one of PCM plate can be connected to the described of another PCM plate and prolong It stretches at structure, the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate is made to be spliced to form an entirety two-by-two.
9. incubator as claimed in claim 5, which is characterized in that incubator as claimed in claim 5, which is characterized in that The preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate both-side ends be 45 degree of inclined ends;The preceding PCM plate, Left PCM plate, rear PCM plate, right PCM plate 45 degree of inclined ends be spliced to form an entirety two-by-two.
10. incubator according to any one of claims 1 to 5, it is characterised in that: the cabinet and cover board be molded item or The material of building block, the cabinet and cover board is thermal insulation foamed material;The thermal insulation foamed material is selected from foaming polyphenyl second One kind of alkene (EPS), extruding polypropylene, extrusion moulding type polystyrene (XPS), expanded polyolefin or polyurethane.
11. incubator as described in claim 3 or 4, it is characterised in that: each angle plug-in unit is molded item or building block, The material of each angle plug-in unit is thermal insulation foamed material;The thermal insulation foamed material is selected from expanded polystyrene (EPS) (EPS), swollen Change one kind of polypropylene, extrusion moulding type polystyrene (XPS), expanded polyolefin or polyurethane.
12. incubator according to any one of claims 1 to 5, it is characterised in that: the material of each heat insulator can be with Selected from vacuum heat-insulating plate (VIP), expanded polystyrene (EPS) (EPS), extruding polypropylene, extrusion moulding type polystyrene (XPS), foaming polyene One kind of hydrocarbon or polyurethane.
13. a kind of assembly method of incubator, including incubator as described in claim 3 or 4;It is characterized by:
Step 1: the heat insulator of corresponding bottom interior wall is placed into the chamber from aperture position, until with the bottom Inner wall leans;
Second step;First jiao of plug-in unit, second jiao of plug-in unit, the third angle plug-in unit and fourth angle plug-in unit are inserted into respectively in the chamber Corresponding first holding tank, the second holding tank, third holding tank and the 4th holding tank so that between the plug-in unit of every two angle with it is described The inner wall of chamber forms limit space;
Step 3: putting heat insulator into each angle plug-in unit is formed by limit sky with preceding inner wall, rear inner wall, left inside wall and right inner wall Between in, until the upper surface and the upper surface of the angle plug-in unit of the heat insulator are located at same level;
Step 4: cover board heat insulator is placed on upper surface by the angle plug-in unit, the heat that is placed in the installation space The upper surface of the inner wall of the upper surface of insulator and the cabinet is formed by plane;
Step 5: the cover board to be covered to the opening of the cabinet, so that the convex rank of the cover board protrudes into the cabinet and institute The supporting table for stating cabinet wall formation abuts against, and the convex shoulder that the edge plane of the cover board is formed with the cabinet exterior offsets It connects.
14. a kind of assembly method of incubator, including incubator as claimed in claim 5;It is characterized by:
Step 1: the heat insulator of corresponding bottom interior wall is placed into the chamber from aperture position, until with the bottom Inner wall leans;
Second step;First jiao of plug-in unit, second jiao of plug-in unit, the third angle plug-in unit and fourth angle plug-in unit are inserted into respectively in the chamber Corresponding first holding tank, the second holding tank, third holding tank and the 4th holding tank so that between the plug-in unit of every two angle with it is described The inner wall of chamber forms limit space;
Step 3: putting heat insulator into each angle plug-in unit is formed by limit sky with preceding inner wall, rear inner wall, left inside wall and right inner wall Between in, until the upper surface and the upper surface of the angle plug-in unit of the heat insulator are located at same level;
Step 4: cover board heat insulator is placed on upper surface by the angle plug-in unit, the heat that is placed in the installation space The upper surface of the inner wall of the upper surface of insulator and the cabinet is formed by plane;
Step 5: the preceding PCM plate, rear PCM plate, left PCM plate, right PCM plate are successively individually positioned in its corresponding each inner wall On, and the end of the two sides of every PCM plate is connected to respectively on corresponding L-type butting section, and by every two adjacent described PCM plate end mutually splice it is complete whole to form one;
Step 6: the cover board to be covered to the opening of the cabinet, so that the convex rank of the cover board protrudes into the cabinet and institute The supporting table for stating cabinet wall formation abuts against, and the convex shoulder that the edge plane of the cover board is formed with the cabinet exterior offsets It connects.
15. a kind of incubator, including the cover board for the thermal insulation cabinet with an opening kept the temperature and the covering opening;Its Be characterized in that, the preceding inner wall of cabinet described in inner wall, rear inner wall, left inside wall, be respectively set on right inner wall preceding PCM plate, rear PCM plate, Left PCM plate, right PCM plate;The preceding PCM plate, rear PCM plate, left PCM plate, right PCM plate pass through between the end adjacently contacted each other The concaveconvex shape of setting is mutually spliced to form chamber.
16. incubator as claimed in claim 15, which is characterized in that the preceding PCM plate, left PCM plate, rear PCM plate, right PCM The global shape of plate is T-shaped, makes its longitudinal two sides in Z-shaped;The preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate Z-shaped side abuts two-by-two, to form the chamber.
17. incubator as claimed in claim 15, which is characterized in that the preceding PCM plate, left PCM plate, rear PCM plate, right PCM Wherein the global shape of two PCM plates of relative position is rectangle in plate, and other two PCM plate global shape is T shape and longitudinal direction Both-side ends have ladder-like outwardly extending extended structure;The terminal end width of two PCM plates of the rectangular shape is equal to institute The development length of the extended structure of stair-stepping both-side ends is stated, and the both ends of two PCM plates of the rectangular shape can abut At the extended structure, abut the two sides of the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate two-by-two, to be formed State chamber.
18. incubator as claimed in claim 15, which is characterized in that the preceding PCM plate, left PCM plate, rear PCM plate, right PCM The both-side ends of plate are the outwardly extending extended structure in one end, and the other end is rectangular ends;The rectangular ends width is equal to The development length of the extended structure, and the rectangular ends of one of PCM plate can be connected to the described of another PCM plate At extended structure, abut the two sides of the preceding PCM plate, left PCM plate, rear PCM plate, right PCM plate two-by-two, to form the chamber Room.
CN201811523754.XA 2018-12-13 2018-12-13 Insulation can for fixing replaceable plate structure and assembly method thereof Active CN109455410B (en)

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