CN109454887A - A kind of full-automatic comb foundation machine - Google Patents
A kind of full-automatic comb foundation machine Download PDFInfo
- Publication number
- CN109454887A CN109454887A CN201810568563.9A CN201810568563A CN109454887A CN 109454887 A CN109454887 A CN 109454887A CN 201810568563 A CN201810568563 A CN 201810568563A CN 109454887 A CN109454887 A CN 109454887A
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- Prior art keywords
- roller
- rack
- rolling
- molding
- setting
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/20—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 for porous or cellular articles, e.g. of foam plastics, coarse-pored
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
- B29C67/241—Moulding wax
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2091/00—Use of waxes as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/60—Multitubular or multicompartmented articles, e.g. honeycomb
- B29L2031/608—Honeycomb structures
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Abstract
The invention discloses a kind of full-automatic comb foundation machines, including feed tank, header tank, control cabinet and rack, the rack is laterally arranged, device for rolling and molding is disposed in rack from left to right, cuts out wide device, transmission device, cutting device and storage device, the feed tank is arranged on device for rolling and molding, the header tank is arranged in the rack below device for rolling and molding, and described sets in device for rolling and molding leading flank；The configuration of the present invention is simple is ingenious, and a device cooperation links up, it can be realized the batch mechanization production to septum, the investment of cost of labor can be substantially reduced, and ensure that the yields of septum, has higher guarantee to the quality of septum, reduce the generation of waste material, the investment of cost is saved, and present apparatus manufacturing cost is low, has been conducive to the universal of market.
Description
Technical field
The invention belongs to bee raising industry to use mechanical device field, specifically a kind of full-automatic comb foundation machine.
Background technique
Artificial honeycomb complex process is produced with existing comb foundation machine, wax liquor is made into not only thick but also big stencil plate first, it is then sharp
It is manually cut into fritter one by one, puts cooling inside cold water into, then after being heated with warm water, is pressed into using the artificial tablet press machine that is sent into
Thin slice is manually cut into required size, is sent into comb foundation machine and is pressed into long septum, then is manually cut into fixed size.
It is had following defects that with existing comb foundation machine production artificial honeycomb
1. process is many and diverse, a large amount of manpower is needed to assist, recruitment cost is high；
2. wasting many leftover pieces when cutting out whole, a utilization rate of raw material is low, only 20% or so；
3. the pulling force of manual operation is uneven, the product worked it out exert oneself it is big elongate honeycomb, when honeybee makes spleen
It is easy to appear drone；
4. production efficiency is low, labour cost is high.
Summary of the invention
The purpose of the present invention is to provide a kind of full-automatic comb foundation machines, mentioned above in the background art existing to solve
Beehive base production needs a large amount of manpower auxiliary, beehive base production when cutting out whole, wastes many leftover pieces, and the one of raw material
Secondary utilization rate is low, and the problem of low efficiency.
To achieve the above object, the invention provides the following technical scheme: a kind of full-automatic comb foundation machine, including feed tank, collection
Water tank, control cabinet and rack, the rack are laterally arranged, and are disposed with device for rolling and molding in rack from left to right, cut out
Wide device, transmission device, cutting device and storage device, the feed tank are arranged on device for rolling and molding, the collection
Water tank is arranged in the rack below device for rolling and molding, and described sets in device for rolling and molding leading flank；
The storage device includes supporting plate, driving motor, drop-down chain, drive shaft and locking device, the supporting plate
It is arranged on the rack in the middle part of the right end of surface, is provided with connecting plate at left and right sides of the lower end surface of supporting plate, is provided with annular on the outside of connecting plate
Set, rack right end front and rear sides are provided with the guide rod being vertically arranged, support spring, two annular sleeves are arranged on guide rod
It being respectively sleeved on two guide rods, the upper end of support spring and annular sleeve lower end face contact, support spring are in compressive state,
Supporting plate can move up and down along guide rod, close to the rack of guide rod lower end on be provided with drive shaft, drive shaft along the longitudinal direction
Both ends are fixed on the rack by the first bearing seat being arranged, and are provided with sprocket wheel, the upper left rack of drive shaft in the middle part of drive shaft
Upper drop-down is provided with tension spring, and described drop-down chain one end is fixed in the middle part of supporting plate lower surface, and the other end bypasses sprocket wheel and tension spring
Lower end connection, tension spring be in tensional state, and driving shaft rear end is provided with driving gear, and the driving motor, which is arranged, to be driven
On the methods, rack of axis upper left, driving motor is fixed on the rear end frame body of rack, and the outer end of the output shaft of driving motor is provided with partially
Heart wheel is arranged with annular outer ring in the outer circle of eccentric wheel, and annular outer ring and eccentric wheel are rotatablely connected, and fixation is set on the outside of annular outer ring
It is equipped with push rod, push rod is obliquely installed to the right, and the lower end of push rod is pressed on driving gear, and the locking device includes cross
Bar, the first vertical bar and the second vertical bar, cross bar left part are fixed below driving gear in rack by the way that pin shaft is arranged, the first vertical bar
It is fixed on cross bar upper surface with the second vertical bar interval, the setting of the first vertical bar is on the left of driving gear, the first vertical bar upper end and push rod
Lower end is hinged, and for the setting of the second vertical bar on the right side of driving gear, the second vertical bar upper end right side is provided with corner block, corner block card
It is located at the between cog of driving gear, cross bar right end stretches out rack right end.
Controller and motor switch are provided in the control cabinet, driving motor and motor switch are electrically connected with controller
It connects.
Preferential, the device for rolling and molding includes front-rear direction two hollow roller drums arranged in parallel, and two
The provided circumferentially about of hollow roller drum has regular hexagon protrusion lines, and the roll shaft of two hollow roller drum rear and front ends is siphunculus, and
Siphunculus is connected to corresponding hollow roller drum inside, and siphunculus outer end is provided with water rotary joint, and the water of front end is connect with rotation
Head is connected with outlet pipe, and the water of rear end is connected with water inlet pipe with rotary joint, and two hollow roller drum rear and front ends are equal
Siphunculus setting vertical plate is fixed on the rack end face left end, and two hollow roller drums and vertical plate are rotation connection, two hollow roller drums
First gear is provided on the roll shaft of rear end, the second tooth is arranged in the outside of the intermeshing of two first gears, first tooth in left side
Wheel is provided with first motor, the first chain and second that first motor passes through setting in the rack on the left of device for rolling and molding
Gear interlocks, first motor and controller electrical connection.
Preferential, cold water pipe is provided at left and right sides of the device for rolling and molding, two cold water pipes are solid by two vertical plates
Fixed, the rear end of two cold water pipes is connected to water inlet pipe, and the front end of two cold water pipes is connected to outlet pipe, the medial surface of two cold water pipes
Multiple hole for water sprayings are equidistantly provided with along axial direction.
Preferential, it is provided with collection water tray immediately below the device for rolling and molding, collects and is provided with scupper on water tray,
Header tank below drain gully face.
Preferential, the wide device of the sanction includes front-rear direction fixing axle and rotation axis arranged in parallel, fixing axle
It is arranged immediately below rotation axis, and is fixed on the rack, rotation axis is fixed on machine by two second bearing seats being arranged
Multiple disc cutters are equidistantly provided with along its axial direction in frame upper surface, fixing axle and rotation axis, fixing axle and rotation axis
Axial line distance is less than the central axis distance between the disc cutter on the disc cutter and rotation axis of fixing axle, the circle of fixing axle
The leading flank of disk cutter is bonded with the trailing flank of the adjacent disc cutter in rotation axis respectively；The front end of rotation axis is provided with
Third gear is cut out and is provided with the second motor under wide device on methods, rack, the second chain and third tooth that the second motor passes through setting
Wheel interlocks, the second motor and controller electrical connection.
Preferential, the transmission device includes the first roller and the second roller that axis is arranged along the longitudinal direction, the first roller two
End is fixed on the rack end face by the way that fixed block is arranged, and the front end face of fixed block is provided with rectangular through-hole, the roller at the first roller both ends
Axis is threaded through respectively in two rectangular through-holes, and the first roller can be slided up and down along rectangular through-hole, and the second roller is rotatably arranged on the first roller
In the rack of underface, the outer circle of the first roller and the outer circle of the second roller are tangent, and the second roller front end is provided with the 4th gear, driving
It is provided with the 5th gear on the output shaft of motor, is realized and is interlocked by setting third chain between the 4th gear and the 5th gear.
Preferential, the cutting device includes servo motor, heating rod, curved cover plate and third roller, the third
It is arranged before and after roller, axially disposed on third roller to have rectangular channel, heating rod is arranged in rectangular channel, and rectangular channel upper end passes through setting
Curved cover plate realize sealing, a side outward bending of curved cover plate length direction tilts to form cutter, and servo motor is set
End face right end on the rack is set, close to rack leading flank, the front end roll shaft of third roller and the output axis connection of servo motor, third
The rear end roll shaft of roller is fixed on the rack end face by the way that 3rd bearing seat is arranged, and servo motor is electrically connected with the controller.
It is preferential, be provided with protective cover in the rack of the third roller rear end, be provided in protective cover optoelectronic switch and
Wire rotating connector, third roller are that rear end face is provided with along its axial direction and answers plate, and plate rear end is answered to be arranged in the slot of optoelectronic switch,
Through-hole is set along its axis on the roll shaft of three roller rear ends, through-hole is connected to rectangular channel, and the fixing end of wire rotating connector is fixed on machine
On frame, the round end of wire rotating connector is fixed in through-hole, and wire rotating connector is electrically connected with the input terminal of heating rod, photoelectricity
Switch and controller electrical connection.
Preferential, temperature controller, temperature controller and the electrical connection of wire rotating connector, control cabinet are additionally provided in the control cabinet
Right side is additionally provided with severing switch, severing switch and controller electrical connection.
Preferential, between the wide device of frame upper end face device for rolling and molding and sanction, cut out wide device and transmission device
Between, be provided between transmission device and cutting device in conplane working plate, and device for rolling and molding and cut out wide dress
Excessive roller is provided on working plate left machine-frame between setting；Carrying roller is provided with immediately below two hollow roller drums.
Compared with prior art, the beneficial effects of the present invention are:
1. two hollow roller drums of device for rolling and molding of the present invention can to feed tank fall wax melting carry out extrusion forming, two
It can be passed through cooling water inside a hollow roller drum, it is cooled down, wax melting is promoted quickly to solidify sizing；Two cold water pipes
And its top hole for water spraying can carry out spraying cooling at left and right sides of device for rolling and molding, keep two hollow roller drum appearances moist,
Septum after molding can be effectively avoided to be adhered in two hollow roller drums, to influence to produce.
2. the setting of excessively roller of the invention, can effectively avoid the septum to get off from device for rolling and molding from filling to roll-forming
During setting and cutting out the working plate between wide device, scratched with working plate left end, according at the bad of product.
3. the present invention cuts out the setting of wide device, for cut out wide, fixing axle to the septum to get off from device for rolling and molding
Spacing adjustment can be carried out with the disc cutter in rotation axis, to cut out the septum of different in width.
4. the setting of transmission device of the present invention transmits simultaneously for being transmitted to the septum after cutting out wide cutting device
Device is also to cut out wide device during cutting septum, provides pulling force to the right to septum；The front end face rectangular through-hole of fixed block
Setting, ensure that the first roller can move up and down, and make the first roller by being attached on the second roller from weight, make the first roller and the
When transmitting septum between two rollers, gravity of the septum vertical direction by the first roller prevents gap between the first roller and the second roller
The fixed non-adjustable septum to transmission shines at weighing wounded.
5. the setting of cutting device of the present invention is cut for carrying out longitudinal direction to septum, the setting of servo motor is convenient for control
The revolving speed of third roller, so that control cuts the length of septum；The setting of heating rod prevents from cutting out for heating curved cover plate
Septum adheres on cutter during cutting, and can effectively ensure that the smooth of the face of cutting；The setting of optoelectronic switch is watched for controlling
Motor is taken, so that servo motor is at same position in each start, to guarantee the cutoff length of septum, reduction cuts useless
Material.
6. the setting of storage device device of the present invention, for storing to the septum cut, guide rod is on supporting plate
Guiding is played the role of in lower movement；Support spring plays the role of support to supporting plate, resets convenient for supporting plate；Driving motor, bias
Wheel, the setting of annular outer ring and push rod, make driving motor rotation band movable eccentric wheel rotate, thus make annular outer ring interlock push rod to
There is the movement of a promotion on the right side, for pushing the rotation of driving gear；The setting of locking device prevents from driving for locking driving wheel
Driving wheel rotates in the case where pushing without push rod；The setting of tension spring makes drop-down chain always for guaranteeing the tensioning of drop-down chain
With sprocket engagement.
7. the configuration of the present invention is simple is ingenious, and device cooperation is coherent, can be realized the batch mechanization production to septum, energy
The investment of cost of labor is enough substantially reduced, and ensure that the yields of septum, has higher guarantee to the quality of septum, is reduced
The generation of waste material, has saved the investment of cost, and present apparatus manufacturing cost is low, is conducive to the universal of market.
Detailed description of the invention
Fig. 1 is structure of the invention structural schematic diagram；
Fig. 2 is the side view of Fig. 1；
Fig. 3 is right part structural schematic diagram of the present invention；
Fig. 4 is the structural schematic diagram of storage device of the present invention
Fig. 5 is the structural schematic diagram of device for rolling and molding of the present invention
Fig. 6 is the structural schematic diagram that the present invention cuts out wide device；
Fig. 7 is partial enlarged view at the A of Fig. 1；
Fig. 8 is partial enlarged view at the B of Fig. 3；
Fig. 9 is the structural schematic diagram of cutting device device of the present invention.
In figure: 0. vertical plate, 1. feed tanks, 2. device for rolling and molding, 3. racks, 4. header tanks, 5. collection water trays, 6. first
Motor, 7. cold water pipes, 701. hole for water sprayings, 702. outlet pipes, 8. hollow roller drums, 9. first bearing seats, 10. excessive rollers, 11. second
Motor, 101. carrying rollers, 12. cut out wide device, 121. fixing axles, 122. rotation axis, 123. third gears, 124. second chains,
125. disc cutter, 126. second bearing seats, 13. transmission devices, 133. first rollers, 134. second rollers, 135. fixed blocks, 136.
Rectangular through-hole, 137. the 4th gears, 138. third chains, 14. driving motors, 145. the 5th gears, 146. eccentric wheels, 147. rings
Shape outer ring, 15. cutting devices, 150. servo motors, 151. third rollers, 152. answer plate, 153. heating rods, 154. wire rotatings to connect
Head, 155. curved cover plates, 156. 3rd bearing seats, 157. optoelectronic switches, 16. storage devices, 17. supporting plates, 18. tension springs, 19. push away
Bar, 20. first gears, 21. water rotary joints, 22. water inlet pipes, 23. guide rods, 24. support springs, 25. drive shafts, 26.
Drop-down chain, 27. sprocket wheels, 28. driving gears, 29. pin shafts, 30. first vertical bars, 31. second vertical bars, 32. cross bars, 33. protections
Cover, 34. first chains, 35. control cabinets, 36. cooling-water machines.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-9 is please referred to, the present invention provides a kind of technical solution: a kind of full-automatic comb foundation machine, including feed tank 1, catchment
Case 4, control cabinet 35 and rack 3, the rack 3 are laterally arranged, and are disposed with device for rolling and molding from left to right in rack 3
2, wide device 12, transmission device 13, cutting device 15 and storage device 16 are cut out, the setting of feed tank 1 is filled in roll-forming
It sets on 2, the header tank 4 is arranged in the rack 3 below device for rolling and molding 2, and described sets before device for rolling and molding 2
Side；
The storage device 16 includes supporting plate 17, driving motor 14, drop-down chain 26, drive shaft 25 and locking device,
The supporting plate 17 is arranged in the middle part of 3 upper surface right end of rack, is provided with connecting plate at left and right sides of the lower end surface of supporting plate 17, connecting plate
Outside is provided with annular sleeve, and 3 right end front and rear sides of rack are provided with the guide rod 23 being vertically arranged, are arranged on guide rod 23
Support spring 24, two annular sleeves are respectively sleeved on two guide rods 23, the upper end and annular sleeve lower end surface of support spring 24
Contact, support spring 24 are in compressive state, and supporting plate 17 can move up and down along guide rod 23, close to the machine of 23 lower end of guide rod
Drive shaft 25 is provided on frame 3 along the longitudinal direction, 25 both ends of drive shaft are fixed in rack 3 by the first bearing seat 9 of setting,
Sprocket wheel 27 is provided in the middle part of drive shaft 25, drop-down is provided with tension spring 18, the lower zipper in the upper left rack 3 of drive shaft 25
26 one end of item is fixed in the middle part of 17 lower surface of supporting plate, and the other end connect around sprocket wheel 27 with the lower end of tension spring 18, and tension spring 18 is in
Tensional state, 25 rear end of drive shaft are provided with driving gear 28, and the driving motor 14 is arranged in 25 upper left side machine of drive shaft
Frame 3 it is upper, driving motor 14 is fixed on the rear end frame body of rack 3,14 model FHB3913-H of driving motor, driving motor
The outer end of 14 output shaft is provided with eccentric wheel 146, and annular outer ring 147, annular outer ring are arranged in the outer circle of eccentric wheel 146
147 are rotatablely connected with eccentric wheel 146, are fixedly installed push rod 19 on the outside of annular outer ring 147, push rod 19 tilts set to the right
It sets, the lower end of push rod 19 is pressed on driving gear 28, and the locking device includes that cross bar 32, the first vertical bar 30 and second are perpendicular
Bar 31,32 left part of cross bar are fixed on the lower methods, rack 3 of driving gear 28 by the way that pin shaft 29 is arranged, and the first vertical bar 30 and second is perpendicular
The interval of bar 31 is fixed on 32 upper surface of cross bar, the setting of the first vertical bar 30 in 28 left side of driving gear, 30 upper end of the first vertical bar with push away
19 lower end of bar is hinged, and for the setting of the second vertical bar 31 on 28 right side of driving gear, 31 upper end right side of the second vertical bar is provided with triangle
Block, corner block are fastened on the between cog of driving gear 28, and 32 right end of cross bar stretches out 3 right end of rack.
The setting of 16 device of storage device, for storing to the septum cut, guide rod 23 is to about 17 supporting plate
Guiding is played the role of in movement；Support spring 24 plays the role of support to supporting plate 17, resets convenient for supporting plate 17；Driving motor
14, eccentric wheel 146, the setting of annular outer ring 147 and push rod 19 rotate the rotation band movable eccentric wheel 146 of driving motor 14, thus
Annular outer ring 147 is set to interlock the movement that push rod 19 has to the right a promotion, for pushing the rotation of driving gear 28；Locking device
Setting for locking driving wheel, prevent driving wheel from rotating in the case where pushing without push rod 19；The setting of tension spring 18 is for protecting
The tensioning for demonstrate,proving drop-down chain 26, engages drop-down chain 26 with sprocket wheel 27 always.
It is provided with controller and motor switch in the control cabinet 35, driving motor 14 and motor switch are and controller
Electrical connection, the model FX3U-48MTES-A of controller.
The device for rolling and molding 2 includes front-rear direction two hollow roller drums 8 arranged in parallel, two hollow rolls
The provided circumferentially about of cylinder 8 has a regular hexagon protrusion lines, and the roll shaft of two 8 rear and front ends of hollow roller drum is siphunculus, and siphunculus
It is connected to inside corresponding hollow roller drum 8, siphunculus outer end is provided with water rotary joint 21, the water rotary joint of front end
21 are connected with outlet pipe 702, and the water rotary joint 21 of rear end is connected with water inlet pipe 22, before two hollow roller drums 8
The equal siphunculus setting vertical plate 0 in both ends is fixed on 3 upper surface left end of rack afterwards, and two hollow roller drums 8 and vertical plate 0 are rotation connection,
First gear 20, the intermeshing of two first gears 20, first tooth in left side are provided on the roll shaft of two 8 rear ends of hollow roller drum
Outside second gear is set, be provided with first motor 6 in the rack 3 in the left side of device for rolling and molding 2, first motor 6 passes through
The first chain 34 and the second gear being arranged interlock, first motor 6 and controller electrical connection, the model of first motor 6
YSJ2.2KW。
2 two hollow roller drums 8 of device for rolling and molding can carry out extrusion forming, two skies to the wax melting that feed tank 1 falls
It can be passed through cooling water inside heart roller 8, it is cooled down, wax melting is promoted quickly to solidify sizing；Two cold water pipes 7 and
Its top hole for water spraying 701 can carry out spraying cooling at left and right sides of device for rolling and molding 2, make two hollow roller drum 8 appearance tides
It is wet, it can effectively avoid septum after molding from being adhered in two hollow roller drums 8, to influence to produce.
Cooling-water machine 36 is provided on rear side of the rack 3, the water outlet and water inlet pipe 22 of cooling-water machine 36 are connected, cooling-water machine 36
Water inlet be connected to outlet pipe 702, the model of cooling-water machine 36 uses XX-03A.
Cold water pipe 7 is provided at left and right sides of the device for rolling and molding 2, two cold water pipes 7 are fixed by two vertical plates 0,
The rear end of two cold water pipes 7 is connected to water inlet pipe 22, and the front end of two cold water pipes 7 is connected to outlet pipe 702, two cold water pipes 7
Medial surface is equidistantly provided with multiple hole for water sprayings 701 along axial direction.
It is provided with collection water tray 5 immediately below the device for rolling and molding 2, collects and is provided with scupper on water tray 5, it is overboard
Header tank 4 below mouth face.
The wide device 12 of sanction includes front-rear direction fixing axle 121 and rotation axis 122 arranged in parallel, fixing axle
121 settings are fixed in rack 3 immediately below rotation axis 122, two second bearings that rotation axis 122 passes through setting
Seat 126 is fixed on the upper surface of rack 3, is equidistantly provided with multiple disks along its axial direction in fixing axle 121 and rotation axis 122
The axial line distance of cutter 125, fixing axle 121 and rotation axis 122 is less than on the disc cutter 125 and rotation axis 122 of fixing axle 121
Disc cutter 125 between central axis distance, the leading flank of the disc cutter 125 of fixing axle 121 respectively with rotation axis 122
On adjacent disc cutter 125 trailing flank fitting；The front end of rotation axis 122 is provided with third gear 123, cuts out wide device
The second motor 11 is provided on 12 lower methods, racks 3, the second motor 11 is connected by the second chain 124 of setting with third gear 123
It is dynamic, the second motor 11 and controller electrical connection.
The setting for cutting out wide device 12, for cut out wide, 121 He of fixing axle to the septum to get off from device for rolling and molding 2
Disc cutter 125 in rotation axis 122 can carry out spacing adjustment, to cut out the septum of different in width.
The transmission device 13 includes the first roller 133 and the second roller 134 that axis is arranged along the longitudinal direction, the first roller
133 both ends are fixed on 3 upper surface of rack by the way that fixed block 135 is arranged, and the front end face of fixed block 135 is provided with rectangular through-hole 136,
The roll shaft at 133 both ends of the first roller is threaded through respectively in two rectangular through-holes 136, and the first roller 133 can glide in rectangular through-hole 136
Dynamic, the second roller 134 is rotatably arranged in the rack 3 immediately below the first roller 133, and the outer circle of the first roller 133 is outer with the second roller 134
Circle is tangent, and 134 front end of the second roller is provided with the 4th gear 137, and the 5th gear is provided on the output shaft of driving motor 14
145, it is realized and is interlocked by setting third chain 138 between the 4th gear 137 and the 5th gear 145.
The setting of transmission device 13, for being transmitted to the septum after cutting out wide device 12 and cutting, while transmission device
13 also to cut out wide device 12 during cutting septum, provides pulling force to the right to septum；The front end face rectangle of fixed block 135 is logical
The setting in hole 136 ensure that the first roller 133 can move up and down, and the first roller 133 is made to be attached to the second roller 134 by from weight
On, when making to transmit septum between the first roller 133 and the second roller 134, gravity of the septum vertical direction by the first roller 133 is prevented
Only the fixed non-adjustable septum to transmission in gap shines at weighing wounded between the first roller 133 and the second roller 134.
The cutting device 15 includes servo motor 150, heating rod 153, curved cover plate 155 and third roller 151, described
Third roller 151 before and after be arranged, axially disposed on third roller 151 to have a rectangular channel, heating rod 153 is arranged in rectangular channel, square
Realize that sealing, a side outward bending of 155 length direction of curved cover plate tilt by the curved cover plate 155 of setting in shape slot upper end
Cutter are formed, servo motor 150 is arranged in 3 upper surface right end of rack, close to 3 leading flank of rack, the front end roller of third roller 151
The output axis connection of axis and servo motor 150, the rear end roll shaft of third roller 151 are fixed on machine by the way that 3rd bearing seat 156 is arranged
3 upper surface of frame, servo motor 150 are electrically connected with the controller.
The setting of cutting device 15 is cut for carrying out longitudinal direction to septum, and the setting of servo motor 150 is convenient for controlling the
The revolving speed of three rollers 151, so that control cuts the length of septum；The setting of heating rod 153 is for adding curved cover plate 155
Heat prevents septum during cutting from adhering on cutter, and can effectively ensure that the smooth of the face of cutting；Optoelectronic switch 157 is set
It sets for controlling servo motor 150, so that servo motor 150 is at same position in each start, to guarantee septum
Cutoff length, reduction cut waste material.
It is provided with protective cover 33 in the rack 3 of 151 rear end of third roller, is provided with optoelectronic switch in protective cover 33
157 and wire rotating connector 154, third roller 151 is that rear end face is provided with along its axial direction and answers plate 152, and the setting of 152 rear end of plate is answered to exist
In the slot of optoelectronic switch 157, through-hole is set along its axis on the roll shaft of 151 rear end of third roller, through-hole is connected to rectangular channel, electric wire rotation
The fixing end of adapter 154 is fixed in rack 3, and the round end of wire rotating connector 154 is fixed in through-hole, and wire rotating connects
First 154 are electrically connected with the input terminal of heating rod 153, optoelectronic switch 157 and controller electrical connection.
Temperature controller is additionally provided in the control cabinet 35, temperature controller and wire rotating connector 154 are electrically connected, control cabinet 35
Right side is additionally provided with severing switch, severing switch and controller electrical connection.
Between the 3 upper surface device for rolling and molding 2 of rack and the wide device 12 of sanction, cut out wide device 12 and transmission device 13
Between, be provided between transmission device 13 and cutting device 15 in conplane working plate, and device for rolling and molding 2 and cut out
Excessive roller 10 is provided on working plate left machine-frame 3 between wide device 12；The underface of two hollow roller drums 8 is arranged
There is carrying roller 101.The setting of carrying roller 101 prevents the collection of septum and lower section for holding in the palm the septum drawn from falling between two hollow roller drums 8
Water tray 5 scratches.The setting of excessive roller 10 can be avoided effectively from the septum that device for rolling and molding 2 gets off to being rolled into
During working plate between type device 2 and the wide device 12 of sanction, scratched with working plate left end,According atProduct it is bad.
Working principle: when the invention works, first progress preparation opening cooling-water machine 36 carries out two hollow roller drums 8 cold
But cutter are preheated by temperature controller to the progress temperature adjusting of heating rod 153 with wetting；
After preparation, open the valve of feed tank 1, allow the wax liquor of thawing fall on two of device for rolling and molding 2 it is hollow
Between roller 8, after two 8 seams of hollow roller drum are completely covered in wax liquor, motor switch is opened, optoelectronic switch 157 passes through control
Device controls servo motor 150 and resets, and so that cutter is in initial position, while the work of first motor 6 drives two hollow roller drums 8
Inwardly rotation makes wax melting be squeezed into septum, and rear septum, which passes to enter on working plate through excessive roller 10, cuts out wide device 12, the second motor
11 drive rotation axis 122 to rotate, and carry out cutting out width to septum, and the septum after sanction is wide enters transmission device 13 and is transmitted, driving electricity
Machine 14 drives the rotation of the second roller 134, and septum is under 134 collective effect of the first roller 133 and the second roller, into cutting device 15, hand
Dynamic triggering severing switch, severing switch control servo motor 150 by controller and rotate, and severing are carried out to septum, after severing
Septum is fallen on the supporting plate 17 of storage device 16；
While driving the rotation of the second roller 134, band movable eccentric wheel 146 rotates driving motor 14, to make annular outer ring
147 gearing push rods 19 have to the right the movement of a promotion to push to the right for pushing the rotation of driving gear 28 in push rod 19
When, locking device left end upwarps, and separates 31 left side corner block of the second vertical bar with driving gear 28, to enable push rod 19
Enough that driving gear 28 is pushed to rotate, driving gear 28 drives drive shaft 25 to rotate, so that the sprocket wheel 27 in drive shaft 25 rotates band
Dynamic lower zipper pulls down supporting plate 17, make supporting plate 17 along with continuous transmit of septum uniform descent, when worker takes away on supporting plate 17
When needing to reset supporting plate 17 after the septum of storage, ride 32 right end of cross bar, make push rod 19 and corner block simultaneously with driving gear
28 separation, supporting plate 17 rise back to initial position under the effect of support spring 24.
The configuration of the present invention is simple is ingenious, and device cooperation is coherent, can be realized the batch mechanization production to septum, can
The investment of cost of labor is substantially reduced, and ensure that the yields of septum, has higher guarantee to the quality of septum, reduces
The investment of cost has been saved in the generation of waste material, and present apparatus manufacturing cost is low, is conducive to the universal of market.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (10)
1. a kind of full-automatic comb foundation machine, including feed tank, header tank, control cabinet and rack, it is characterised in that: the rack is horizontal
It is disposed with device for rolling and molding from left to right to setting, in rack, cuts out wide device, transmission device, cutting device and storage
Device, the feed tank are arranged on device for rolling and molding, and the machine below device for rolling and molding is arranged in the header tank
On frame, described is set in device for rolling and molding leading flank；
The storage device includes supporting plate, driving motor, drop-down chain, drive shaft and locking device, the supporting plate setting
On the rack in the middle part of the right end of surface, it is provided with connecting plate at left and right sides of the lower end surface of supporting plate, annular sleeve, machine are provided on the outside of connecting plate
Frame right end front and rear sides are provided with the guide rod being vertically arranged, and support spring, two annular sleeve difference are arranged on guide rod
It is set on two guide rods, the upper end of support spring and annular sleeve lower end face contact, support spring are in compressive state, supporting plate
Can move up and down along guide rod, close to the rack of guide rod lower end on be provided with drive shaft, drive shaft both ends along the longitudinal direction
It is fixed on the rack by the first bearing seat of setting, is provided with sprocket wheel in the middle part of drive shaft, above and below the upper left rack of drive shaft
Drawing is provided with tension spring, and described drop-down chain one end is fixed in the middle part of supporting plate lower surface, and the other end bypasses under sprocket wheel and tension spring
End connection, tension spring are in tensional state, and driving shaft rear end is provided with driving gear, and the driving motor setting is on a drive shaft left side
On upper methods, rack, driving motor is fixed on the rear end frame body of rack, and the outer end of the output shaft of driving motor is provided with eccentric wheel,
Annular outer ring is arranged in the outer circle of eccentric wheel, annular outer ring and eccentric wheel are rotatablely connected, are fixedly installed on the outside of annular outer ring
Push rod, push rod are obliquely installed to the right, the lower end of push rod be pressed on driving gear on, the locking device include cross bar,
First vertical bar and the second vertical bar, cross bar left part are fixed below driving gear in rack by the way that pin shaft is arranged, the first vertical bar and
Second vertical bar interval is fixed on cross bar upper surface, and the setting of the first vertical bar is on the left of driving gear, under the first vertical bar upper end and push rod
End is hinged, and the setting of the second vertical bar is on the right side of driving gear, and the second vertical bar upper end right side is provided with corner block, and corner block card is set
In the between cog of driving gear, cross bar right end stretches out rack right end.
Controller and motor switch are provided in the control cabinet, driving motor and motor switch are electrically connected with the controller.
2. a kind of full-automatic comb foundation machine according to claim 1, it is characterised in that: before the device for rolling and molding includes
Rear direction two hollow roller drums arranged in parallel, two the provided circumferentially about of hollow roller drum have regular hexagon protrusion lines,
The roll shaft of two hollow roller drum rear and front ends is siphunculus, and siphunculus is connected to corresponding hollow roller drum inside, siphunculus outer end
It is provided with water rotary joint, the water of front end is connected with outlet pipe with rotary joint, and the water of rear end is connected with rotary joint
It connects and is provided with water inlet pipe, the equal siphunculus setting vertical plate in two hollow roller drum rear and front ends is fixed on the rack end face left end, two skies
Heart roller and vertical plate are rotation connection, are provided with first gear, two first gears on the roll shaft of two hollow roller drum rear ends
Second gear is arranged in the outside of intermeshing, first tooth in left side, is provided with first in the rack on the left of device for rolling and molding
Motor, first motor are interlocked by the first chain and second gear of setting, first motor and controller electrical connection.
3. a kind of full-automatic comb foundation machine according to claim 2, it is characterised in that: described device for rolling and molding or so two
Side is provided with cold water pipe, and two cold water pipes are fixed by two vertical plates, and the rear end of two cold water pipes is connected to water inlet pipe, two cold water pipes
Front end be connected to outlet pipe, the medial surface of two cold water pipes is equidistantly provided with multiple hole for water sprayings along axial direction.
4. a kind of full-automatic comb foundation machine according to claim 3, it is characterised in that: immediately below the device for rolling and molding
It is provided with collection water tray, collects and is provided with scupper, the header tank below drain gully face on water tray.
5. a kind of full-automatic comb foundation machine according to claim 1, it is characterised in that: the sanction width device includes front and back
To fixing axle and rotation axis arranged in parallel, fixing axle is arranged immediately below rotation axis, and is fixed on the rack, and turns
Moving axis is fixed on the rack end face by two second bearing seats being arranged, axial at equal intervals along it in fixing axle and rotation axis
It is provided with multiple disc cutters, the axial line distance of fixing axle and rotation axis is less than the circle on the disc cutter and rotation axis of fixing axle
Central axis distance between disk cutter, the leading flank of the disc cutter of fixing axle are cut with the adjacent disk in rotation axis respectively
The trailing flank of knife is bonded；The front end of rotation axis is provided with third gear, cuts out and is provided with the second motor under wide device on methods, rack,
Second motor is interlocked by the second chain and third gear of setting, the second motor and controller electrical connection.
6. a kind of full-automatic comb foundation machine according to claim 1, it is characterised in that: the transmission device includes axis edge
The first roller and the second roller of front-rear direction setting, the first roller both ends are fixed on the rack end face, fixed block by the way that fixed block is arranged
Front end face be provided with rectangular through-hole, the roll shaft at the first roller both ends is threaded through respectively in two rectangular through-holes, and the first roller can be along square
Shape through-hole slides up and down, and the second roller is rotatably arranged in the rack immediately below the first roller, and the outer circle of the first roller is outer with the second roller
Circle is tangent, and the second roller front end is provided with the 4th gear, is provided with the 5th gear on the output shaft of driving motor, the 4th gear and
It is realized and is interlocked by setting third chain between 5th gear.
7. a kind of full-automatic comb foundation machine according to claim 1, it is characterised in that: the cutting device includes servo electricity
Machine, heating rod, curved cover plate and third roller, the third roller front and back is arranged, axially disposed on third roller to have rectangular channel, adds
Hot pin is arranged in rectangular channel, and rectangular channel upper end is realized by the curved cover plate of setting and sealed, and the one of curved cover plate length direction
Side outward bending tilts to form cutter, and servo motor is arranged on the rack end face right end close to rack leading flank, third roller
Front end roll shaft and servo motor output axis connection, the rear end roll shaft of third roller is fixed on rack by the way that 3rd bearing seat is arranged
Upper surface, servo motor are electrically connected with the controller.
8. a kind of full-automatic comb foundation machine according to claim 7, it is characterised in that: in the rack of the third roller rear end
It is provided with protective cover, optoelectronic switch and wire rotating connector are provided in protective cover, third roller is that rear end face is axially arranged along it
Plate is answered, plate rear end is answered to be arranged in the slot of optoelectronic switch, through-hole is set along its axis on the roll shaft of third roller rear end, through-hole connects
Logical rectangular channel, the fixing end of wire rotating connector are fixed on the rack, and the round end of wire rotating connector is fixed in through-hole, electricity
Line rotary joint is electrically connected with the input terminal of heating rod, optoelectronic switch and controller electrical connection.
9. a kind of full-automatic comb foundation machine according to claim 8, it is characterised in that: be additionally provided with temperature in the control cabinet
Device, temperature controller and the electrical connection of wire rotating connector are controlled, control cabinet right side is additionally provided with severing switch, severing switch and controller
Electrical connection.
10. a kind of full-automatic comb foundation machine according to claim 1, it is characterised in that: the frame upper end face is rolled into
Between type device and the wide device of sanction, cuts out between wide device and transmission device, is provided between transmission device and cutting device
Conplane working plate, and excessive roller is provided on the working plate left machine-frame between device for rolling and molding and the wide device of sanction；
Carrying roller is provided with immediately below two hollow roller drums.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810568563.9A CN109454887A (en) | 2018-05-24 | 2018-05-24 | A kind of full-automatic comb foundation machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810568563.9A CN109454887A (en) | 2018-05-24 | 2018-05-24 | A kind of full-automatic comb foundation machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109454887A true CN109454887A (en) | 2019-03-12 |
Family
ID=65606213
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810568563.9A Pending CN109454887A (en) | 2018-05-24 | 2018-05-24 | A kind of full-automatic comb foundation machine |
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| Country | Link |
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| CN (1) | CN109454887A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113207756A (en) * | 2021-04-28 | 2021-08-06 | 李俊尧 | Two-step septum machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101758986A (en) * | 2009-12-24 | 2010-06-30 | 北京康拓红外技术有限公司 | Stacker and method for fixing and feeding wheel set |
| CN202310864U (en) * | 2011-10-27 | 2012-07-11 | 李俊尧 | One step type comb foundation machine device |
| CN203136784U (en) * | 2013-01-22 | 2013-08-21 | 李俊尧 | Reinforced comb foundation machine device |
| CN106234259A (en) * | 2016-11-01 | 2016-12-21 | 李俊尧 | A kind of comb foundation machine |
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2018
- 2018-05-24 CN CN201810568563.9A patent/CN109454887A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101758986A (en) * | 2009-12-24 | 2010-06-30 | 北京康拓红外技术有限公司 | Stacker and method for fixing and feeding wheel set |
| CN202310864U (en) * | 2011-10-27 | 2012-07-11 | 李俊尧 | One step type comb foundation machine device |
| CN203136784U (en) * | 2013-01-22 | 2013-08-21 | 李俊尧 | Reinforced comb foundation machine device |
| CN106234259A (en) * | 2016-11-01 | 2016-12-21 | 李俊尧 | A kind of comb foundation machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113207756A (en) * | 2021-04-28 | 2021-08-06 | 李俊尧 | Two-step septum machine |
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Application publication date: 20190312 |