CN109450194A - A kind of pressing tooling of hollow cup coil - Google Patents

A kind of pressing tooling of hollow cup coil Download PDF

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Publication number
CN109450194A
CN109450194A CN201811444116.9A CN201811444116A CN109450194A CN 109450194 A CN109450194 A CN 109450194A CN 201811444116 A CN201811444116 A CN 201811444116A CN 109450194 A CN109450194 A CN 109450194A
Authority
CN
China
Prior art keywords
hollow cup
cup coil
pressing
clamping part
tooling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811444116.9A
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Chinese (zh)
Inventor
蒋丹枫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Maingkwan Control System Co Ltd
Original Assignee
Shanghai Maingkwan Control System Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Maingkwan Control System Co Ltd filed Critical Shanghai Maingkwan Control System Co Ltd
Priority to CN201811444116.9A priority Critical patent/CN109450194A/en
Publication of CN109450194A publication Critical patent/CN109450194A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/04Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
    • H02K15/0435Wound windings
    • H02K15/0442Loop windings
    • H02K15/045Form wound coils

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The present embodiments relate to electrical-coil manufacturing technology fields, disclose a kind of pressing tooling of hollow cup coil.In the present invention, the pressing tooling of the hollow cup coil includes upper jig and the lower jig that is oppositely arranged with the upper jig, the upper jig includes the press keeping section for pressing the hollow cup coil, the lower jig includes the holding parts for surrounding accommodating space, the holding parts include the inner wall for surrounding the accommodating space, and the inner wall is used to abut during the press keeping section presses the hollow cup coil and holds the hollow cup coil.The pressing tooling of hollow cup coil provided by the invention can make the hollow cup coil both ends equivalent width suppressed.

Description

A kind of pressing tooling of hollow cup coil
Technical field
The present embodiments relate to electrical-coil manufacturing technology field, in particular to the pressing work of a kind of hollow cup coil Dress.
Background technique
Hollow-cup motor belongs to direct current, permanent magnetism, servo small and special electric machine, using hollow cup rotor, completely eliminate due to Iron core form vortex and caused by electric energy loss, while its weight and rotary inertia are greatly reduced, to reduce rotor itself Mechanical energy loss, have energy conservation characteristic outstanding, sensitive convenient control characteristic and stable operation characteristic.Meanwhile it is empty The energy density of heart cup motor increases substantially, and compared with the iron core motor of Same Efficieney, weight, volume substantially reduce.Make For efficient energy conversion device, hollow-cup motor represents one of developing direction of motor.Hollow-cup motor overcomes iron The impassable technology barrier of core motor, and its feature outstanding concentrates on the main performance aspect of motor, has it Wide application field.Especially with the rapid development of industrial technology, the stringent technical conditions of various electromechanical equipments are to motor Servo characteristic constantly propose higher and higher technical requirements, possess hollow-cup motor in many applications irreplaceable Status.Such as need quick response require missile heading control, high magnification CD-ROM drive servo antrol, it is fast automatic focusing, Highly sensitive record and detection device, industrial robot etc..Meanwhile the application range of hollow-cup motor is completely de- at present Limitation from high-end product is promptly expanding in the general civilian application range waited on low-end products, to mention extensively Rise product quality.Portable instrument that is steady, persistently dragging, personal equipment with oneself such as are required to driving original part;It is various Aeronautics and Astronautics aircraft, civil electric appliance, industrial products etc..And the finishing procedure of hollow-cup motor coil is hollow-cup motor system One of critical process made, the dimensional accuracy of hollow cup coil directly determine the homogeneity of motor performance, reliability.Drag cup Coil production has two class of direct coiling and indirect coiling, is " coiling → pressing → reel → circle repoussage mostly to indirect Winding type Shape " technique is grouped as, after coiling by the upper and lower part that shape is cuboid wherein flattening and needing to flatten tooling using tooling is flattened Coil be placed between the plane of upper and lower jig heating and be pressed into tabular.
At least there are the following problems in the prior art for inventor's discovery: the hollow cup coil after coiling is also uncertain before pressing Type, during flattening hollow cup coil, hollow cup coil can because be internally hollow due to flatten tooling vertical direction on Chip hold down under to horizontal direction extend, and due to flatten tooling shape be cuboid, be unable to control hollow cup coil Development length, to will lead to, the hollow cup coil dimensional uniformity for suppressing and is poor, and two head widths are different.
Summary of the invention
The pressing tooling for being designed to provide a kind of hollow cup coil of embodiment of the present invention, so that is suppressed is hollow Cup coil both ends equivalent width.
In order to solve the above technical problems, embodiments of the present invention provide a kind of pressing tooling of hollow cup coil, packet Include: upper jig and the lower jig being oppositely arranged with the upper jig, the upper jig includes for pressing the hollow cup coil Press keeping section, the lower jig includes the holding parts for surrounding accommodating space, and the holding parts include surrounding the accommodating space Inner wall, the inner wall are used to abut and hold described hollow during the press keeping section presses the hollow cup coil Cup coil.
Embodiment of the present invention in terms of existing technologies, the pressing tooling include upper jig and with the upper jig The lower jig being oppositely arranged, the upper jig include the press keeping section for pressing the hollow cup coil, and the lower jig includes The holding parts of accommodating space are surrounded, the holding parts include the inner wall for surrounding the accommodating space, are pressed in the press keeping section During the hollow cup coil, the inner wall abuts and holds the hollow cup coil, so that the hollow cup coil Under the limitation effect of the inner wall, it will not extend due to the chip hold down on press keeping section vertical direction to horizontal direction and become Shape, to avoid in the prior art the problem that hollow cup coil dimensional uniformity is poor, two head widths are different.Since the receiving is empty Between shape be it is constant, i.e., the distance between described inner wall two sides are fixed values, so that suppressing via the pressing tooling The width of the hollow cup coil come is consistent with the distance between the inner wall two sides, ensures that the drag cup after flattening The dimensional accuracy of coil.
In addition, the holding parts include the upper surface of the close press keeping section and are oppositely arranged down with the upper surface Surface, the accommodating space are the recess extended from the upper surface towards the direction of the lower surface.
In addition, the holding parts include the first clamping part and fix and enclose with first clamping part and be set as the receipts Hold second clamping part in space.Holding parts are arranged to the first clamping part and second clamping part two parts, so that holding parts not office It is limited to the structure of an entirety, so that the first clamping part and can be processed into respectively in the production process of holding parts Two clamping parts, manufacture craft and become more easy.
In addition, second clamping part is equipped with the notch being connected to the accommodating space.By the tap of hollow cup coil It is placed in notch, when press keeping section presses hollow cup coil, the position of tap is because the positioning action of notch is without generating partially It moves.
In addition, the top edge of the notch is the seamed edge close to the press keeping section, it is rounded down on the seamed edge.Rounded corner Refer to that the corner angle the second clamping part cut into the processing of arc surface, tap is enabled to be easier the top edge group via notch Enter in notch.
In addition, first clamping part includes the first flanging extended vertically and bends from first flanging and towards water Square to extension the second flanging, second flanging fixes with second clamping part.
In addition, the depth of the notch is lower than the height of first flanging in the vertical direction.
In addition, second flanging is fixed via screw and second clamping part.
In addition, the pressing tooling further includes guide part, the upper jig is along the guide part towards controlling under described The direction of tool is mobile to press the hollow cup coil.By such structure, so that the moving direction of upper jig is in guide part It is kept fixed, will not be shifted under effect during pressure holding, cause the hollow cup coil dimensional uniformity suppressed poor, Further ensure the dimensional accuracy of hollow cup coil after flattening.
In addition, the guide part includes that alignment pin in the upper jig and the lower jig in one, another is arranged in Pin hole in one, the alignment pin are fastened in the pin hole.
Detailed description of the invention
One or more embodiments are illustrated by the picture in corresponding attached drawing, these exemplary theorys The bright restriction not constituted to embodiment, the element in attached drawing with same reference numbers label are expressed as similar element, remove Non- to have special statement, composition does not limit the figure in attached drawing.
Fig. 1 is the structural schematic diagram of the pressing tooling for the hollow cup coil that first embodiment provides according to the present invention;
Fig. 2 is the cross-sectional view of the pressing tooling for the hollow cup coil that first embodiment provides according to the present invention;
Fig. 3 is that the pressing work for the hollow cup coil that first embodiment provides according to the present invention holds the structure of jig and shows It is intended to.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with attached drawing to the present invention Each embodiment be explained in detail.However, it will be understood by those skilled in the art that in each embodiment party of the present invention In formula, many technical details are proposed in order to make reader more fully understand the present invention.But even if without these technical details And various changes and modifications based on the following respective embodiments, claimed technical solution of the invention also may be implemented.
The first embodiment of the present invention is related to a kind of pressing toolings 100 of hollow cup coil, as shown in Figure 1, including upper Jig 1 and the lower jig 2 being oppositely arranged with upper jig 1, upper jig 1 include the pressure for pressing hollow cup coil (not shown go out) Portion 11 is held, lower jig 2 includes the holding parts 21 for surrounding accommodating space 20, and holding parts 21 include the inner wall for surrounding accommodating space 20 211, inner wall 211 is used to abut during press keeping section 11 presses hollow cup coil and holds hollow cup coil.
Embodiment of the present invention in terms of existing technologies, flatten tooling 100 include upper jig 1 and with upper 1 phase of jig To the lower jig 2 of setting, upper jig 1 includes the press keeping section 11 for pressing hollow cup coil, and lower jig 2 includes surrounding receiving sky Between 20 holding parts 21, holding parts 21 include surrounding the inner wall 211 of accommodating space 20, press hollow cup coil in press keeping section 11 During, inner wall 211, which abuts, simultaneously holds hollow cup coil, so that hollow cup coil is under the limitation effect of inner wall 211, It will not be due to the chip hold down on press keeping section vertical direction to horizontal direction extensional, to avoid drag cup in the prior art Coil dimension consistency is poor, the different problem of two head widths.Since the shape of accommodating space 20 is constant, i.e. inner wall 211 The distance between two sides are fixed values so that via the pressing tooling 100 suppress come hollow cup coil width with it is interior The distance between 211 two sides of wall surface are consistent, ensure that the dimensional accuracy of the hollow cup coil after flattening.
Details, which is specifically described, to be realized to a kind of pressing tooling 100 of hollow cup coil of present embodiment below, The following contents only for convenience of the realization details provided is understood, not implements the necessary of this programme.
In the present embodiment, holding parts 21 include opposite close to the upper surface 212 of press keeping section 11 and with upper surface 212 The lower surface 213 of setting, accommodating space 20 are the recess extended from upper surface 212 towards the direction of lower surface 213.Such structure makes Hollow cup coil in applanation process, can be immobilizated in recess in and the limitation of recess effect under will not excessive deformation, really The precision of hollow cup coil size after flattening is protected.It should be noted that the width of recess is equal with the width of press keeping section 11, with Make press keeping section 11 when hollow cup coil in the valley is placed in pressure holding, each position of hollow cup coil can be pressed It arrives, so that the hollow cup coil thickness suppressed be made to be consistent, the certain positions for avoiding hollow cup coil are not pressed Hold to the case where and the different situation of hollow cup coil thickness that causes pressure holding to come out occurs, further ensure hollow after pressing The dimensional accuracy of cup coil.
It is noted that holding parts 21 include the first clamping part 215 and fixed with the first clamping part 215 and enclose and set At the second clamping part 216 of accommodating space 20.Holding parts 21 are arranged to the first clamping part 215 and the second clamping part 216 two Point, so that holding parts 21 are not limited to the structure of an entirety, so that because that can distinguish in the production process of holding parts 21 It processes the first clamping part 215 and the second clamping part 216 and becomes more easy.It is understood that holding parts 21 can also be with one It is body formed, have no effect on the technical effect of present embodiment.
Preferably, the second clamping part 216 is equipped with multiple notches 22 being connected to accommodating space 20.Hollow-cup coil winding It will form multiple taps after the completion, in the pressing link of hollow cup coil, if the position of tap is not fixed, when press keeping section 21 Press hollow cup coil when, since hollow cup coil can extend to both ends, tap position can with the deformation of hollow cup coil and Offset, the dimensional accuracy of coil is not high after pressing, multiple is connected to accommodating space 20 by being arranged on the second clamping part 216 The tap of hollow cup coil is placed in notch 22 by notch 22, when press keeping section 21 presses hollow cup coil, the position of tap Because the positioning action of notch 22 is without generating offset, since the distance between notch 22 is fixed and invariable, such structure The tap the spacing all having the same so that hollow cup coil after flattening by pressing tooling 100 is designed, ensures that pressure The dimensional accuracy of hollow cup coil after flat.
It is understood that since hollow cup coil also needs reel after pressing, and needing during reel will be hollow The split winding type synchronous motor at cup coil head and the tail both ends together, so in the present embodiment, the number of notch 22 should be more than the number of tap One, for example need to make the hollow cup coil of 5 taps, then the number of notch 22 should be 6.Further, since holding parts 21 It is made of the first clamping part 215 and 216 two parts of the second clamping part, and notch 22 is on the second clamping part 216, so working as When needing to make the hollow cup coil of different tap numbers, the second clamping part 216 of different notch numbers is only needed to change, and second is pressed from both sides It holds portion 216 and the first clamping part 215 is fixed, entire pressing tooling that no replacement is required is greatly saved jig cost and controls Has memory space.
It is noted that as shown in figure 3, the top edge of notch 22 is on the seamed edge 23 of press keeping section 11, seamed edge 23 It is rounded down.Rounded corner refers to that the corner angle the second clamping part 216 cut into the processing of arc surface, and tap is easier Be placed in notch 22, also avoid assembler or operator by the second clamping part acute angle scratch.
It should be noted that in the present embodiment, as shown in Fig. 2, the first clamping part 215 includes first extended vertically It flanging 2151 and is bent from the first flanging 2151 and the second flanging 2152 for extending in the horizontal direction, the second flanging 2152 and the Two clamping parts 216 are fixed.
In order to avoid the depth because of notch 22 is too deep, (such as depth of notch 22 is greater than the first flanging 2151 in vertical direction X On height) can not be abutted with the bottom of notch 22 when the tap of hollow cup coil being caused to be placed in notch 22 so that tap In the vertical direction there is no being fixed by notch 22, so that it is perpendicular to generate the position of tap in the applanation process of hollow cup coil The upward offset of histogram, therefore, in the present embodiment, the depth of notch 22 is in the vertical direction lower than the first flanging 2151 Highly.
Specifically, the second flanging 2152 is fixed via screw and the second clamping part 216.As shown in Fig. 2, the second flanging 2152 one end far from the first flanging 2151 are equipped with the first screw hole 2152A, 216 the first screw hole of face 2152A's of the second clamping part Position is equipped with the second screw hole 2161, the second flanging 2152 and the second clamping part 216 and runs through the first screw hole 2152A and the via screw Two screw holes 2161 are fixed.By the way that the first screw hole 2152A is arranged on the second flanging 2152, is arranged on the second clamping part 216 Two screw holes 2161 allow the second flanging 2152 and the second clamping part 216 to be closely fixed together by screw, are needing When replacing the first clamping part 215 or the second clamping part 216, replacement between the two can be realized by unscrewing screw, operation Simply, practical.Meanwhile first the number of screw hole 2152A and the second screw hole 2161 can set according to demand, have no effect on The technical effect of present embodiment.
It is noted that flattening tooling 100 further includes guide part 3, upper jig 1 is along guide part 3 towards close to lower jig 2 Direction it is mobile to press hollow cup coil.By such structure, so that effect of the moving direction of upper jig 1 in guide part 3 Under remain unchanged, the offset on pressure holding direction will not occur due to not having to position during pressure holding, cause to suppress and Hollow cup coil dimensional uniformity is poor, further ensures the dimensional accuracy of hollow cup coil after flattening.
It should be noted that in the present embodiment, guide part 3 includes being arranged in upper jig 1 and lower jig 2 in one Alignment pin, the pin hole in another one, alignment pin is fastened in pin hole.It is arranged on lower jig with alignment pin, pin hole For being arranged on upper jig 1, the guide part 3 of such structure is designed simply, good positioning effect.
It will be understood by those skilled in the art that the respective embodiments described above are to realize specific embodiments of the present invention, And in practical applications, can to it, various changes can be made in the form and details, without departing from the spirit and scope of the present invention.

Claims (10)

1. a kind of pressing tooling of hollow cup coil, special including upper jig and the lower jig being oppositely arranged with the upper jig Sign is that the upper jig includes the press keeping section for pressing the hollow cup coil, and the lower jig includes surrounding receiving sky Between holding parts, the holding parts include the inner wall for surrounding the accommodating space, and the inner wall is used in the press keeping section It is abutted during pressing the hollow cup coil and holds the hollow cup coil.
2. the pressing tooling of hollow cup coil according to claim 1, which is characterized in that the holding parts include close to institute The lower surface stating the upper surface of press keeping section and being oppositely arranged with the upper surface, the accommodating space are from the upper surface court The recess that the direction of the lower surface extends.
3. the pressing tooling of hollow cup coil according to claim 2, which is characterized in that the holding parts include the first folder It holds portion and is fixed with first clamping part and enclose the second clamping part for being set as the accommodating space.
4. the pressing tooling of hollow cup coil according to claim 3, which is characterized in that second clamping part is equipped with The notch being connected to the accommodating space.
5. the pressing tooling of hollow cup coil according to claim 4, which is characterized in that the top edge of the notch be by The seamed edge of the nearly press keeping section is rounded down on the seamed edge.
6. the pressing tooling of hollow cup coil according to claim 4, which is characterized in that first clamping part includes perpendicular The first flanging directly extended and the second flanging for bending from first flanging and extending in the horizontal direction, second flanging It is fixed with second clamping part.
7. the pressing tooling of hollow cup coil according to claim 6, which is characterized in that the depth of the notch is lower than institute State the height of the first flanging in the vertical direction.
8. the pressing tooling of hollow cup coil according to claim 6, which is characterized in that second flanging is via screw It is fixed with second clamping part.
9. the pressing tooling of hollow cup coil according to claim 1, which is characterized in that the pressing tooling further includes leading To portion, the upper jig is moved along the guide part towards the direction close to the lower jig to press the hollow cup coil.
10. the pressing tooling of hollow cup coil according to claim 9, which is characterized in that the guide part includes setting Alignment pin in the upper jig and the lower jig in one, the pin hole in another one, the alignment pin are fastened in In the pin hole.
CN201811444116.9A 2018-11-29 2018-11-29 A kind of pressing tooling of hollow cup coil Pending CN109450194A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811444116.9A CN109450194A (en) 2018-11-29 2018-11-29 A kind of pressing tooling of hollow cup coil

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811444116.9A CN109450194A (en) 2018-11-29 2018-11-29 A kind of pressing tooling of hollow cup coil

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CN109450194A true CN109450194A (en) 2019-03-08

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113078783A (en) * 2021-03-09 2021-07-06 哈尔滨工业大学 Hairpin winding forming device for electric automobile driving motor

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108696066A (en) * 2018-06-27 2018-10-23 上海荣田电子科技有限公司 A kind of pressing tooling of hollow cup coil

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108696066A (en) * 2018-06-27 2018-10-23 上海荣田电子科技有限公司 A kind of pressing tooling of hollow cup coil

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113078783A (en) * 2021-03-09 2021-07-06 哈尔滨工业大学 Hairpin winding forming device for electric automobile driving motor
CN113078783B (en) * 2021-03-09 2022-03-29 哈尔滨工业大学 Hairpin winding forming device for electric automobile driving motor

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Application publication date: 20190308

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