Full-automatic peeling device, system and method for insulated wire
Technical Field
The disclosure relates to a full-automatic peeling device, system and method for an insulated wire.
Background
The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.
With the rapid development of national economy and the continuous acceleration of industrialization, the requirements of users on power supply quality and service level are higher and higher, the power supply reliability is improved, and continuous power supply is ensured, which becomes an important task of a power supply department. This requires a great deal of development of hot-line work technology, reduces the power-off time, and improves the reliability of power supply. At present, the processing and manufacturing of the distribution lines are still in manual operation, the manual strength is high, the efficiency is low, and the qualified rate of finished products cannot be guaranteed.
The insulation stripping of the insulated conducting wire of the power distribution is an essential step of processing and manufacturing the power distribution line. At present, according to the increase of the power consumption requirement of users, the distribution network wire develops towards a large specification, the thickness of an insulating layer of the distribution network wire is relatively increased, particularly in cold winter, the insulating layer of the wire is harder, and the insulating layer is more difficult to strip manually.
Disclosure of Invention
The full-automatic peeling device, the full-automatic peeling system and the full-automatic peeling method for the insulated wires are suitable for distribution insulated wires of various specifications, automatic peeling is achieved, and peeling depth and peeling length are adjustable.
According to some embodiments, the following technical scheme is adopted in the disclosure:
the utility model provides a full-automatic device of skinning of insulated wire, includes frame, cutter unit spare, presss from both sides tight gyration subassembly and wire drive assembly, wherein:
the machine base is provided with a clamping rotary component and a wire driving component which are arranged side by side, and the front end of the clamping rotary component is connected with a cutter component;
the cutter assembly at least comprises a skinning knife and a fixing piece, and the skinning knife is fixed on the clamping rotary assembly by the fixing piece;
the wire driving assembly comprises an active part, a passive part and a driving part, wherein the active part and the passive part are connected in an embedded mode, the driving part is driven by the driving part to move, so that the passive part is driven to move along with the active part, and the insulated wire clamped between the active part and the passive part is transmitted in a designated direction;
the clamping and rotating assembly comprises a main shaft for accommodating an insulated wire, a driving mechanism, a transmission mechanism, a clamping piece and a telescopic mechanism, wherein the driving mechanism drives the transmission mechanism to move to drive the main shaft to rotate circumferentially, the telescopic mechanism drives the clamping piece to feed or retreat circumferentially relative to the main shaft to clamp or release the insulated wire, and the cutter assembly moves along with the movement of the clamping piece to strip the insulated wire.
As a further limitation, the tool assembly comprises a tool supporting seat, a tool bottom plate, a peeling knife protective cover and a fixing part, wherein the peeling knife is connected to the tool bottom plate through the fixing part, the peeling knife protective cover is connected to the tool bottom plate through the fixing part, and the tool bottom plate and the tool supporting seat are connected to the clamping rotary assembly through the fixing part.
As an alternative, the fixing member is a bolt.
As a further limitation, the drive mechanism includes a drive motor that drives the transmission mechanism to move.
As a further limitation, the transmission mechanism includes a first belt pulley and a second belt pulley, and the first belt pulley and the second belt pulley are transmitted through the belt pulley, so as to transmit the driving force of the driving mechanism to the main shaft and drive the main shaft to rotate.
As further injecteing, telescopic machanism, including cylinder, sliding sleeve, slip shift fork slider I, slider II, drive slider I and drive slider II, slider I and slider II install side by side in the main shaft spout, and the main shaft spout is located the circumference of inner chamber peripheral, and slider I and slider II can be variable with the distance of the inner chamber of main shaft, and drive slider I and drive slider II install respectively on slider I and slider II, the tip and the sliding sleeve of the piston rod of cylinder are connected, the other end and the slip shift fork of sliding sleeve are connected, the both sides of the end of opening and shutting of slip shift fork respectively with drive slider I and drive slider II are connected, and the motion of the piston rod through the cylinder drives the sliding sleeve seesaw, and then drives the slip shift fork and stir slider II and slider I and the central distance of main shaft and take place to remove.
As a further limitation, the sliding shifting fork is of a spherical structure at one end and of an arc structure at the other end, an inclined plane is arranged on the sliding sleeve, inclined planes are arranged on two sides of the driving sliding block I and the driving sliding block II, the arc structure of the sliding shifting fork moves on the inclined plane of the sliding sleeve, the spherical structure of the sliding shifting fork is driven to move on the inclined planes of the driving sliding block I and the driving sliding block II, and the driving sliding block I and the driving sliding block II are opened and closed.
By way of further limitation, the clamping piece comprises a plurality of clamping wheels, a plurality of clamping wheels are fixed on the sliding block I, the other clamping wheels are fixed on the sliding block II, when the sliding block I and the sliding block II are located between the first state, the plurality of clamping wheels circumferentially press the insulated conducting wire in the inner cavity of the main shaft, and when the sliding block I and the sliding block II are located between the first state, the clamping wheels are not in contact with the insulated conducting wire.
As a further limitation, the wire driving assembly comprises a coupler, a motor, a driving roller and a driven roller, wherein the motor is connected with a first rotating shaft through the coupler, the first rotating shaft is sleeved at the axis position of the driving roller through a first bearing, the first bearing is arranged on a first bearing seat, the first bearing seat is connected with a second bearing seat, a second bearing is arranged in the second bearing seat, and the second rotating shaft is sleeved at the axis position of the driven roller through a second bearing.
As a further limitation, the front ends of the first rotating shaft and the second rotating shaft are provided with shaft baffles.
By way of further limitation, the outer surfaces of the driving roller and the driven roller are both made of elastic materials.
By way of further limitation, the skinning knife is a tool alloy steel material.
As a further limitation, the clamping wheel is made of high-strength nylon materials, so that the surface finish of parts is improved, and the wires are prevented from being scratched in the process of stripping the insulating layers.
A full-automatic peeling system for an insulated wire comprises the full-automatic peeling device for the insulated wire.
Subsequent wire recovery equipment and the like can be included to form a more complete insulated wire production line.
A full-automatic peeling method for insulated wires drives an active part to move through a driving part, so that a driven part is driven to move along with the active part, and the insulated wires clamped between the active part and the driven part are transmitted to a clamping rotary assembly; the insulated wire is pulled to enter the inner cavity of the main shaft of the clamping and rotating assembly, the driving mechanism drives the transmission mechanism to move to drive the main shaft to rotate circumferentially, the telescopic mechanism is controlled to drive the clamping piece to feed or retreat circumferentially relative to the main shaft so as to clamp or release the insulated wire at a set position of the insulated wire, and the clamping piece drives the cutter assembly to move so as to strip the insulated wire with a set length.
Compared with the prior art, the beneficial effect of this disclosure is:
the automatic feeding of the insulated wire and the operation of stripping the insulating layer of the insulated wire at a set position can be realized through the matching of the wire driving assembly and the clamping rotary assembly, and the operation can maintain the set length so as to automatically strip the insulated wire with the set length and meet the requirement of practical application;
the automatic control of the driving mechanism and the driving piece is utilized to realize automatic peeling, so that the peeling machine is safer and more reliable than manual peeling of the insulating layer, is convenient to operate, and meets the processing and manufacturing requirements of the distribution line;
the skinning knife disclosed by the invention is made of alloy steel, so that the wear resistance of parts is improved; the driving roller and the driven roller are made of high-strength rubber materials, so that the friction force of parts is increased, and the sliding in the process of conveying the wires is prevented; the long clamping wheel and the short clamping wheel are made of high-strength nylon materials, so that the surface finish of parts is improved, and the wires are prevented from being scratched in the process of stripping the insulating layers.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the application and, together with the description, serve to explain the application and are not intended to limit the application.
FIG. 1 is a view showing the construction of the apparatus of the present embodiment;
FIG. 2 is a plan view of the structure of the apparatus of the present embodiment;
FIG. 3 is a rear view of the structure of the apparatus of the present embodiment;
FIG. 4 is a cross-sectional view of the structure A-A of the device of the present embodiment of FIG. 2;
the device comprises a motor I, a motor base plate.
The specific implementation mode is as follows:
the present disclosure is further described with reference to the following drawings and examples.
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
In the present disclosure, terms such as "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "side", "bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only relational terms determined for convenience in describing structural relationships of the parts or elements of the present disclosure, and do not refer to any parts or elements of the present disclosure, and are not to be construed as limiting the present disclosure.
In the present disclosure, terms such as "fixedly connected", "connected", and the like are to be understood in a broad sense, and mean either a fixed connection or an integrally connected or detachable connection; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present disclosure can be determined on a case-by-case basis by persons skilled in the relevant art or technicians, and are not to be construed as limitations of the present disclosure.
As shown in fig. 1, the device comprises a base assembly, a cutter assembly, a clamping rotary assembly, a wire driving assembly and the like;
the machine base assembly comprises a base plate 2, a screw, a nut and the like, wherein the lead driving assembly is connected to the machine base plate through the screw, and the clamping rotary assembly is connected to the machine base plate through the bolt and the nut;
the cutter assembly comprises a cutter supporting seat 11, a cutter base plate 10, a peeling knife 4, a peeling knife shield 3, screws and the like, wherein the peeling knife 4 is connected to the cutter base plate 10 through the screws, the peeling knife shield 3 is connected to the cutter base plate 10 through the screws, and the cutter base plate 10 and the cutter supporting seat 11 are connected to a clamping rotary assembly sliding block II15 through the screws;
in the embodiment, the peeling knife adopts a cutting lathe tool structure, so that the cutting surfaces at two ends of the insulating layer of the wire can be cut orderly, the peeling effect is enhanced, and the rejection rate of products is reduced; the inside guiding gutter that is equipped with of skinning knife guard shield, the insulating layer of skinning is got rid of through the guiding gutter, avoids the insulating layer winding of skinning on the wire.
Clamping rotary component, which comprises a motor I1, a belt 9, a belt pulley I34, a belt pulley II13, a base 7, a main shaft 35, a cylinder push rod 6, a sliding sleeve 5, a sliding fork 12, a long clamping wheel I14, a long clamping wheel II19, a short clamping wheel 17, a slider I20, a slider II15, a driving slider I18, a driving slider II16, a bearing, a screw, a nut, a cylinder 8 and the like, wherein the motor I1 is connected on a base component bottom plate 2 through the screw, the belt pulley I34 is connected on the motor I1 through the nut, the belt pulley II13 and the belt pulley I34 are connected together through the belt 9, the base 7 is connected on the base component bottom plate 2 through the screw, two cylinders 8 are connected on the base 7 through the screw, the belt pulley II13, the sliding sleeve 5 and the nut are connected on the main shaft 35, the main shaft 35 and the bearing are installed on the base 7, the cylinder push rod 6 is connected on the sliding sleeve, the slide block I20 and the slide block II15 are installed in a slide groove of the main shaft 35, the driving slide block I18 and the driving slide block II16 are respectively installed on the slide block I20 and the slide block II15 through screws, the short clamping wheel 17 and the bearing are connected to the slide block II15 through screws, and the long clamping wheel I14, the long clamping wheel II19 and the bearing are connected to the slide block I20 through screws;
the inner cavity of the main shaft is provided with a through hole, a lead can penetrate through the through hole, the end face of the main shaft is provided with a groove, and the sliding block I and the sliding block II move in the groove.
One end of the sliding shifting fork is of a spherical structure, and the other end of the sliding shifting fork is of an arc structure; the sliding sleeve is provided with an inclined plane, both sides of the driving sliding block I and the driving sliding block II are provided with inclined planes, the sliding shifting fork arc-shaped structure moves on the inclined plane of the sliding sleeve, the sliding shifting fork spherical structure is driven to move on the inclined planes of the driving sliding block I and the driving sliding block II, and the driving sliding block I and the driving sliding block II are opened and closed.
The driving sliding block I and the driving sliding block II are respectively arranged on the sliding block I and the sliding block II, and the sliding block I and the sliding block II can adjust the positions of the driving sliding block I and the driving sliding block II through screws so as to adjust the opening and closing sizes of the sliding block I and the sliding block II;
the lead driving component comprises a motor II33, a coupling sleeve 32, a motor base 31, a bearing seat I29, a bearing seat II24, a short main shaft 22, a long main shaft 28, a driving roller 25, a driven roller 21, a roller connecting body 27 and a shaft baffle plate I26, axle baffle II23, key 30, a bearing, the screw, nut etc. constitute, motor cabinet 31 passes through the screw connection on frame subassembly bottom plate 2, motor II33 passes through the screw connection on motor cabinet 31, bearing frame I29 and bearing frame II24 pass through the screw connection on motor cabinet 31, short main shaft 22, a bearing, driven gyro wheel 21 installs on bearing frame II24, shaft coupling sleeve 32, motor II33 output shaft and long main shaft 28 link together through key 30, long main shaft 28, a bearing, driving gyro wheel 25 installs on bearing frame I29, gyro wheel connector 27 passes through the screw connection on driving gyro wheel 25, axle baffle II23 and axle baffle I26 pass through the screw connection respectively on short main shaft 22 and long main shaft 28.
The driving roller and the driven roller are provided with groove structures, so that the clamping area of the lead is increased, and the lead clamp is suitable for leads of various specifications; the driving roller and the driven roller are made of high-strength rubber materials, so that the friction force of parts is increased, and the sliding in the process of conveying the wires is prevented; the motor base is provided with a long hole, and the pressing force of the driven roller is adjusted up and down according to wires of different specifications.
The specific implementation process comprises the following steps:
controlling a motor II33 to rotate clockwise, manually holding a belt peeling lead to be placed in convex grooves of a driven roller 21 and a driving roller 25, drawing the lead into an inner cavity of a main shaft 35, controlling a motor II33 to stop rotating when the end of the lead reaches the position of a peeling knife 4, controlling a piston rod of a cylinder 8 to retreat to drive a sliding sleeve 5 to move backwards, driving two sliding shifting forks 12 to stir a sliding block II15 and a sliding block I20 to move towards the center of the main shaft 35 together, controlling a short clamping wheel 17, a long clamping wheel I14, a long clamping wheel II19, a peeling knife shield 3 and the peeling knife 4 to move towards the center of the main shaft 35 together, controlling the piston rod of the cylinder 8 to retreat and keeping the piston rod of the cylinder 8 in a retreating state, controlling a motor I1 to rotate clockwise, driving a belt pulley 13 and the main shaft 35 to rotate clockwise through a belt 9, controlling a motor II33 to rotate clockwise, drawing the lead to move forwards, stripping, when the peeling length reaches a specified position, the motor is controlled 33 to stop rotating, the wire stops moving forwards, the motor I1 is controlled to stop rotating to drive the main shaft 35 to stop rotating, the piston rod of the control cylinder 8 is completely extended to drive the sliding sleeve 5 to move forwards, the two sliding shifting forks 12 stir the sliding block II15 and the sliding block I20 to move away from the center of the main shaft 35 together, the short clamping wheel 17, the long clamping wheel I14, the long clamping wheel II19, the peeling knife shield 3 and the peeling knife 4 which are arranged on the sliding shifting forks are moved away from the center of the main shaft 35 together, the piston rod of the control cylinder 8 is completely extended to keep the piston rod of the cylinder 8 in an extending state, and the.
Controlling a motor II33 to rotate clockwise, drawing a wire to move forward, controlling a motor II33 to stop rotating when reaching a specified position, controlling a cylinder 8 piston rod to move back to drive a sliding sleeve 5 to move backward, driving two sliding forks 12 to stir a sliding block II15 and a sliding block I20 to move together towards the center of a main shaft 35, a short clamping wheel 17, a long clamping wheel I14, a long clamping wheel II19, a peeling knife shield 3 and a peeling knife 4 to move together towards the center of the main shaft 35, controlling the cylinder 8 piston rod to all move back and keeping the cylinder 8 piston rod in a return state, controlling a motor I1 to rotate clockwise, driving a belt wheel 13 and the main shaft 35 to rotate clockwise through a belt 9, controlling a motor II33 to rotate clockwise, drawing the wire to move forward, stripping a wire insulating layer when reaching the position of the peeling knife 4, controlling a motor 33 to stop rotating when the peeling length reaches the specified position, and controlling, the control motor I1 stops rotating to drive the main shaft 35 to stop rotating, the piston rod of the control cylinder 8 extends completely to drive the sliding sleeve 5 to move forward, the two sliding shifting forks 12 shift the sliding block II15 and the sliding block I20 to move away from the center of the main shaft 35 together, the short clamping wheel 17, the long clamping wheel I14, the long clamping wheel II19, the peeling knife shield 3 and the peeling knife 4 which are arranged on the control cylinder move away from the center of the main shaft 35 together, the piston rod of the control cylinder 8 extends completely to keep the piston rod of the control cylinder 8 in an extending state, and the work of stripping the middle insulating layer of the lead is finished (the multi-section middle insulating. And controlling the motor II33 to rotate anticlockwise, drawing the lead to move backwards until the processed lead is completely withdrawn, controlling the motor II33 to stop rotating, taking down the processed lead, and finishing the working process.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Although the present disclosure has been described with reference to specific embodiments, it should be understood that the scope of the present disclosure is not limited thereto, and those skilled in the art will appreciate that various modifications and changes can be made without departing from the spirit and scope of the present disclosure.