CN109443184A - A kind of the automatic detection cubing and detection method of pipe fitting - Google Patents
A kind of the automatic detection cubing and detection method of pipe fitting Download PDFInfo
- Publication number
- CN109443184A CN109443184A CN201811510694.8A CN201811510694A CN109443184A CN 109443184 A CN109443184 A CN 109443184A CN 201811510694 A CN201811510694 A CN 201811510694A CN 109443184 A CN109443184 A CN 109443184A
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- detection
- pipe fitting
- binding post
- cubing
- detection block
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- 238000001514 detection method Methods 0.000 title claims abstract description 159
- 238000012360 testing method Methods 0.000 claims abstract description 34
- 239000012212 insulator Substances 0.000 claims abstract description 16
- 238000007689 inspection Methods 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 230000005622 photoelectricity Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 210000002683 foot Anatomy 0.000 description 9
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 210000004262 dental pulp cavity Anatomy 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007634 remodeling Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 230000002860 competitive effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000013031 physical testing Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
Abstract
A kind of automatic detection cubing of pipe fitting, including cubing bottom plate, the first binding post, insulator foot, annular testing agency, close detector and the second binding post；It is connected to the first binding post on cubing bottom plate, insulator foot is fixed on cubing bottom plate, annular testing agency is connected on insulator foot, annular testing agency is equipped with detection slot able to turn on or off, installs close detector and the second binding post in annular testing agency；Further include: distribution box, display screen, buzzer, controller.Whether annular testing agency's detection pipe fitting interferes with detection slot, annular testing agency is powered by a binding post and a contact-detection sensor module port wiring, bottom plate is detected to be powered by another binding post and another contact-detection sensor module port wiring, finally pipe fitting state is determined according to whether two contact-detection sensor module ports form conductive loop, it can quickly and accurately determine whether part meets examination criteria, improve production efficiency.
Description
Technical field
The invention belongs to physical testing technical fields, are related to the automatic detection cubing and detection method of a kind of pipe fitting.
Background technique
Air-conditioning duct in automobile air conditioner accessories is the important component for having connected entire refrigeration cycle.It is raw in line with lean
Produce and make the principle of comfortable riding space, in present Automobile Design, the space layout of engine front deck is more and more compacter.
In order to cater to this trend, and in order to adapt to increasingly competitive market, the trend of air-conditioning duct and spatial position
Accuracy requirement has been thus lifted to a new height.Traditional cubing as shown in Figure 1, the detection slot 1' in detection block only have three
Side needs operator to carry out the detection of cleansing pin to each detection block, and whether there are interference phenomenon, tools with detection block for inspection part
Gymnastics conduct: after part is put into cubing, operative employee is carried out cleansing pin inspection, and uses top surface to the left side, the right side, bottom surface respectively with cleansing pin
Detection plate determines whether part is higher by detection slot.Inefficient operation and existential difficulty in this way, to the special of operator
Industry level requirement is higher.It needs to spend a large amount of manpower in cubing inspection, and there is the risk of outflow defective products.
Summary of the invention
The present invention is in view of the above-mentioned problems, provide the automatic detection cubing and detection method of a kind of pipe fitting.
The purpose of the present invention can be realized by following technical proposals: a kind of automatic detection cubing of pipe fitting, including
Cubing bottom plate, the first binding post, insulator foot, annular testing agency, close detector, the second binding post and distribution box；It is described
It is connected to the first binding post on cubing bottom plate, insulator foot is fixedly connected on cubing bottom plate, is fixedly connected on the insulator foot
There is annular testing agency；The annular testing agency includes the first detection block and the second detection block arranged up and down, and described second
Detection block is fixedly connected on insulator foot, and the lower edge of first detection block is in contact cooperation with the upper edge of the second detection block,
One end of the first detection block lower edge and the one end on edge in the second detection block are hinged, and set in the lower edge of first detection block
There is semicircular first detection slot, along being equipped with corresponding with the first detection slot semicircular the in second detection block
Two detection slots, the other end on edge is fixedly connected with close detector in second detection block, is connected in second detection block
Second binding post；The first contact-detection sensor module port and the second contact-detection sensor module are equipped in the distributing cabinet
Port, the first contact-detection sensor module port are electrically connected with the first binding post, second contact-detection sensor
Module port is electrically connected with the second binding post.
Further, further includes: display screen, the display screen are connect with distribution box；Buzzer, the buzzer and distribution
Case connection；Controller, the controller are connect with distribution box, display screen, buzzer.
Further, first detection block is equipped with handle.
Further, the close detector is photoelectric sensor.
Further, the test side of the photoelectric sensor is arranged vertically upwards, where the test side of photoelectric sensor
Height is less than or equal to, along place height, photoelectric sensor detects it in the vertical direction to the first detection block in the second detection block
The distance of the other end of lower edge.
A kind of detection method of the automatic detection of pipe fitting, using the automatic detection cubing of above-mentioned pipe fitting；The inspection
Survey method include: the first binding post and the second binding post respectively with two port connections of a distribution box and be powered, open annular
First detection block of testing agency, pipe fitting is put into second detection slot on edge in the second detection block, and the metal of pipe fitting end connects
Mouth is in contact with cubing bottom plate, is closed the first detection block and the second detection block, if two ports of distribution box form conducting ring
Road, then pipe fitting and annular testing agency interfere, and determine that pipe fitting is unqualified, if two not formed conductive loops in port of distribution box,
Then pipe fitting is not interfered with annular testing agency, determines that pipe fitting is qualified.
Whether compared with the prior art, the advantages of the present invention are as follows: annular testing agency detection pipe fittings to occur with detection slot
Interference, annular testing agency are powered by a binding post and a contact-detection sensor module port wiring, and detection bottom plate passes through
Another binding post and another contact-detection sensor module port wiring are powered, finally according to two contact-detection sensor modules
Whether port forms conductive loop to determine pipe fitting state, which can automate, quickly and accurately determine whether part accords with
The case where closing examination criteria, avoiding the existing erroneous judgement of artificial detection cubing in production and detection error, reduces defective products
Risk is flowed out, production efficiency is improved.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of traditional cubing detection slot in the prior art.
Fig. 2 is structural schematic diagram of the invention.
Fig. 3 is the structural schematic diagram of one embodiment of the invention.
It is marked in figure as follows:
1' detection slot, 1 cubing bottom plate, 2 first binding posts, 3 insulator foots, 4 first detection blocks, 401 first detection slots, 402
Hand, 5 second detection blocks, 501 second detection slots, 6 photoelectric sensors, 7 second binding posts, 8 pipe fittings.
Specific embodiment
Below in conjunction with the attached drawing specific embodiment that the present invention will be described in detail, those skilled in the art is made to become apparent from geography
How solution practices the present invention.Although describing the present invention in conjunction with its preferred embodiment, these embodiments are
It illustrates, is not intended to limit the scope of the invention.
Referring to fig. 2, the automatic detection cubing of a kind of pipe fitting, including cubing bottom plate 1, the first binding post 2, insulator foot 3,
Annular testing agency, close detector, the second binding post 7 and distribution box；The first binding post 2, institute are connected on the cubing bottom plate 1
The effect for stating the first binding post 2 is powered to cubing bottom plate 1, is fixedly connected with insulator foot 3 on the cubing bottom plate 1,
Annular testing agency is fixedly connected on the insulator foot 3；The annular testing agency includes the first detection block 4 and the second inspection
Block 5, first detection block 4 and the second detection block 5 are surveyed in arrangement up and down, second detection block 5 is fixedly connected on insulation bottom
On seat 3, the lower edge of first detection block 4 is in contact cooperation with the upper edge of the second detection block 5,4 lower edge of the first detection block
One end of one end and edge in the second detection block 5 be hinged so that the first detection block 4 can be relative to the second detection on vertical plane
Block 5 rotates；The lower edge of first detection block 4 be equipped with semicircular first detection slot 401, second detection block 5 it is upper
Along equipped with semicircular second detection slot 501 corresponding with the first detection slot 401；Edge is another in second detection block 5
One end is fixedly connected with close detector, and the close detector detects the first detection block 4 and whether the second detection block 5 is closed,
When first detection block 4 and the second detection block 5 are closed, first detection slot 401 and the second detection slot 501 are constituted completely
Detection slot.The second binding post 7 is connected in second detection block 5, the effect of second binding post 7 is to annular detection machine
Structure is powered, and the first contact-detection sensor module port and the second contact-detection sensor module are equipped in the distributing cabinet
Port, the first contact-detection sensor module port are electrically connected with the first binding post 2, second contact-detection sensor
Module port is electrically connected with the second binding post 7.
Further include: display screen, the display screen are connect with distribution box；Buzzer, the buzzer are connect with distribution box；Control
Device processed, the controller are connect with distribution box, display screen, buzzer.
The insulator foot 3 avoids the direct conducting of the first binding post 2 and the second binding post 7.
It is additionally provided with handle 402 in first detection block 4, is easy to carry out rotation operation to the first detection block 4.
The close detector is photoelectric sensor 6, and the detection accuracy of photoelectric sensor 6 reaches 0.1mm grades, the photoelectricity
The test side of sensor 6 is arranged vertically upwards, and height is less than or equal to the second detection block 5 where the test side of photoelectric sensor 6
On along place height, photoelectric sensor 6 detects it in the vertical direction to the distance of the other end of 4 lower edge of the first detection block.Only
The data that photoelectric sensor 6 when recording the first detection block 4 and the second detection block 5 closure detects, on the basis of the data,
In actually detected pipe fitting, as long as the data that photoelectric sensor 6 detects change relative to reference data, so that it may know
It is not closed thoroughly between first detection block 4 and the second detection block 5, i.e. between having between the first detection block 4 and the second detection block 5
Gap avoids leading to the judgement failure of pipe fitting state since annular testing agency is not closed.
Before detection, by the first binding post 2 and the first contact-detection sensor module port wiring in distribution box, by second
Then the second contact-detection sensor module port wiring in binding post 7 and distribution box is separately energized and is maintained at 5V safety
Under voltage, operated convenient for subsequent detection.When detection, the first detection block 4 of annular testing agency is opened, by pipe fitting 8 to be detected
It is put into second detection slot 501 on edge in the second detection block 5, the aluminum pipe interface of 8 end of pipe fitting to be detected connects with cubing bottom plate 1
Touching, since annular testing agency is all-metal, the aluminum pipe interface of 8 end of pipe fitting to be detected is also metal, the first binding post 2
The aluminum tube sections of whole pipe fitting 8 to be detected can be powered.The first detection block 4 is operated again, is closed it with the second detection block 5,
Referring to Fig. 3, the closure of the first detection block 4 and the second detection block 5 is ensured by the detection of photoelectric sensor 6, is examined later
The judgement of result is surveyed, the judgement of testing result is according to the first contact-detection sensor module port and the second contact-detection sensor
Whether module port forms conductive loop to determine 8 state of pipe fitting.If the two forms conductive loop, pipe fitting 8 and annular
The circle detection slot of testing agency is interfered, and display screen display interference and warning message, buzzer warning determine that the pipe fitting 8 does not conform to
Lattice；If the not formed conductive loop of the two, pipe fitting 8 is not interfered with annular testing agency, and display screen shows qualified information, is determined
The pipe fitting 8 is qualified.
According to an initial estimate, every root canal part is compared traditional cubing using this automatic detection cubing and can be saved 50 seconds.
It is calculated according to annual 7000000 root canal part of estimated production capacity, it, every year can be with if all parts all employ automatic detection cubing
It saves working hour 9.7 ten thousand hours, it is contemplated that annual about 3,000,000 yuans of economic benefit of bring, can get after extensive implementation can
The product quality of control and the decline of expected labor cost.
It should be pointed out that can also have the embodiment of a variety of transformation and remodeling for the present invention through absolutely proving,
It is not limited to the specific embodiment of above embodiment.Above-described embodiment as just explanation of the invention, rather than to this
The limitation of invention.In short, protection scope of the present invention should include that those are apparent to those skilled in the art
Transformation or substitution and remodeling, and be determined by the appended claims.
Claims (6)
1. a kind of automatic detection cubing of pipe fitting, which is characterized in that including cubing bottom plate, the first binding post, insulator foot, ring
Shape testing agency, close detector, the second binding post and distribution box；The first binding post, cubing bottom are connected on the cubing bottom plate
It is fixedly connected with insulator foot on plate, annular testing agency is fixedly connected on the insulator foot；The annular testing agency
Including the first detection block arranged up and down and the second detection block, second detection block is fixedly connected on insulator foot, described
The lower edge of first detection block is in contact cooperation with the upper edge of the second detection block, one end of the first detection block lower edge and the second inspection
The one end for surveying edge on block is hinged, and the lower edge of first detection block is equipped with semicircular first detection slot, second inspection
Along semicircular second detection slot corresponding with the first detection slot is equipped on survey block, edge is another in second detection block
One end is fixedly connected with close detector, is connected to the second binding post in second detection block；First is equipped in the distributing cabinet
Contact-detection sensor module port and the second contact-detection sensor module port, the first contact-detection sensor module
Port is electrically connected with the first binding post, and the second contact-detection sensor module port is electrically connected with the second binding post.
2. the automatic detection cubing of pipe fitting according to claim 1, which is characterized in that further include: display screen, it is described aobvious
Display screen is connect with distribution box；Buzzer, the buzzer are connect with distribution box；Controller, the controller and distribution box, display
Screen, buzzer connection.
3. the automatic detection cubing of pipe fitting according to claim 1, which is characterized in that first detection block is equipped with
Handle.
4. the automatic detection cubing of pipe fitting according to claim 1, which is characterized in that the close detector is photoelectricity
Sensor.
5. the automatic detection cubing of pipe fitting according to claim 4, which is characterized in that the detection of the photoelectric sensor
End is arranged vertically upwards, height where the test side of photoelectric sensor be less than or equal to the second detection block on along place height, light
Electric transducer detects it in the vertical direction to the distance of the other end of the first detection block lower edge.
6. a kind of detection method of the automatic detection of pipe fitting, which is characterized in that use the described in any item pipes of claim 1-5
The automatic detection cubing of part；The detection method includes: two of the first binding post and the second binding post respectively with a distribution box
A port connection is simultaneously powered, and opens the first detection block of annular testing agency, pipe fitting is put into second of edge in the second detection block
In detection slot, the metal interface of pipe fitting end is in contact with cubing bottom plate, is closed the first detection block and the second detection block, if matching
Two ports of electronic box form conductive loop, then pipe fitting and annular testing agency interfere, and determine that pipe fitting is unqualified, if distribution box
Two not formed conductive loops in port, then pipe fitting is not interfered with annular testing agency, determines that pipe fitting is qualified.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811510694.8A CN109443184A (en) | 2018-12-11 | 2018-12-11 | A kind of the automatic detection cubing and detection method of pipe fitting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811510694.8A CN109443184A (en) | 2018-12-11 | 2018-12-11 | A kind of the automatic detection cubing and detection method of pipe fitting |
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| Publication Number | Publication Date |
|---|---|
| CN109443184A true CN109443184A (en) | 2019-03-08 |
Family
ID=65557305
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811510694.8A Pending CN109443184A (en) | 2018-12-11 | 2018-12-11 | A kind of the automatic detection cubing and detection method of pipe fitting |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111693293A (en) * | 2019-03-12 | 2020-09-22 | 南京明乔机械发展有限公司 | Automatic detection device for automobile pipeline part moving direction position |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10339758A (en) * | 1997-06-10 | 1998-12-22 | Sumitomo Wiring Syst Ltd | Device for inspecting detection circuit of connector with lock detection function |
| CN103292680A (en) * | 2013-05-30 | 2013-09-11 | 中铁西北科学研究院有限公司 | Novel electric nondestructive anchor rod length measuring method and device |
| CN106247981A (en) * | 2016-08-26 | 2016-12-21 | 广西玉柴机器股份有限公司 | A kind of pipe parts detection method |
| CN106311836A (en) * | 2016-08-31 | 2017-01-11 | 北京星航机电装备有限公司 | Forming method and device for large-pipe-diameter thin-wall pipeline moving towards complex space |
| CN107478139A (en) * | 2017-06-15 | 2017-12-15 | 亚杰科技（江苏）有限公司 | One kind lock detection tool |
| CN108303221A (en) * | 2017-12-25 | 2018-07-20 | 重庆达德机械制造有限公司 | A kind of intelligent automobile exhaust tube detection device |
| CN207729127U (en) * | 2017-12-12 | 2018-08-14 | 青岛市星禹汽车零部件有限公司 | A kind of pipelines of automobile air conditioner air-leakage test fast interface |
| CN209055065U (en) * | 2018-12-11 | 2019-07-02 | 上海汽车空调配件股份有限公司 | A kind of automatic detection cubing of pipe fitting |
-
2018
- 2018-12-11 CN CN201811510694.8A patent/CN109443184A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10339758A (en) * | 1997-06-10 | 1998-12-22 | Sumitomo Wiring Syst Ltd | Device for inspecting detection circuit of connector with lock detection function |
| CN103292680A (en) * | 2013-05-30 | 2013-09-11 | 中铁西北科学研究院有限公司 | Novel electric nondestructive anchor rod length measuring method and device |
| CN106247981A (en) * | 2016-08-26 | 2016-12-21 | 广西玉柴机器股份有限公司 | A kind of pipe parts detection method |
| CN106311836A (en) * | 2016-08-31 | 2017-01-11 | 北京星航机电装备有限公司 | Forming method and device for large-pipe-diameter thin-wall pipeline moving towards complex space |
| CN107478139A (en) * | 2017-06-15 | 2017-12-15 | 亚杰科技（江苏）有限公司 | One kind lock detection tool |
| CN207729127U (en) * | 2017-12-12 | 2018-08-14 | 青岛市星禹汽车零部件有限公司 | A kind of pipelines of automobile air conditioner air-leakage test fast interface |
| CN108303221A (en) * | 2017-12-25 | 2018-07-20 | 重庆达德机械制造有限公司 | A kind of intelligent automobile exhaust tube detection device |
| CN209055065U (en) * | 2018-12-11 | 2019-07-02 | 上海汽车空调配件股份有限公司 | A kind of automatic detection cubing of pipe fitting |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111693293A (en) * | 2019-03-12 | 2020-09-22 | 南京明乔机械发展有限公司 | Automatic detection device for automobile pipeline part moving direction position |
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