CN109442093A - Valve wisdom monitors terminal and monitoring method - Google Patents

Valve wisdom monitors terminal and monitoring method Download PDF

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Publication number
CN109442093A
CN109442093A CN201811453309.0A CN201811453309A CN109442093A CN 109442093 A CN109442093 A CN 109442093A CN 201811453309 A CN201811453309 A CN 201811453309A CN 109442093 A CN109442093 A CN 109442093A
Authority
CN
China
Prior art keywords
valve
monitoring
wisdom
terminal
module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811453309.0A
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Chinese (zh)
Inventor
马国栋
常应祥
黄为
陈振湘
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Jinlong Casting Ltd By Share Ltd
Original Assignee
Hunan Jinlong Casting Ltd By Share Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hunan Jinlong Casting Ltd By Share Ltd filed Critical Hunan Jinlong Casting Ltd By Share Ltd
Priority to CN201811453309.0A priority Critical patent/CN109442093A/en
Publication of CN109442093A publication Critical patent/CN109442093A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K37/00Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
    • F16K37/0075For recording or indicating the functioning of a valve in combination with test equipment
    • F16K37/0083For recording or indicating the functioning of a valve in combination with test equipment by measuring valve parameters

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Emergency Alarm Devices (AREA)
  • Alarm Systems (AREA)

Abstract

The present invention provides a kind of valve wisdom monitoring terminal and monitoring method, the valve wisdom monitoring terminal includes the pedestal being fixed on valve, the rotation dial plate connecting with the base runner, the axle sleeve for being fixed on the rotation dial plate, the angular transducer being set on the axle sleeve and the monitoring terminal being fixed on the pedestal, the angular transducer connect the rotational angle for detecting the rotation dial plate with the monitoring terminal.Compared with the relevant technologies, valve wisdom provided by the invention monitoring terminal can real-time monitoring, monitoring accuracy is high, small in size, easy to install, convenient for safeguarding, save the cost.

Description

Valve wisdom monitors terminal and monitoring method
Technical field
The invention belongs to machinery monitoring field more particularly to a kind of valve wisdom monitoring terminals and monitoring method.
Background technique
As valve is frequently used for important industrial production and people's livelihood occasion, its safe and reasonable uses extremely important.
Water supply network and its affiliated facility are the core assets of water undertaking, are distributed in each region, each angle in city It falls, the safe operation of pipe network, is the important component of public safety, be crucial livelihood issues.By opening for this kind of important valve It opens, the state of well lid progress timely monitor, is allowed to wisdom, intelligence, is wisdom water by Internet of Things, geographical information technology The important component of business.
In urban pipe network region engaging portion, the important node position of pipe network, there is the valve of control water, hydraulic pressure, it is this kind of Valve, at present by the way of manpower control, there are unauthorized persons to open well lid, the risk of control valve flow, to confession Water authority brings certain puzzlement.
Therefore, it is necessary to a kind of novel valve wisdom monitoring terminal and monitoring method be provided, to overcome drawbacks described above.
Summary of the invention
The purpose of the present invention is to provide a kind of novel valve wisdom to monitor terminal, which monitors terminal can Real-time monitoring valve angle, and abnormal alarm, monitoring accuracy is high, small in size, easy to install, convenient for safeguarding, save the cost.
In order to achieve the above object, the present invention provides a kind of valve wisdom monitoring terminal, including the base being fixed on valve Seat, the rotation dial plate connecting with the base runner, the axle sleeve for being fixed on the rotation dial plate, are set to the angle on the axle sleeve Degree sensor and the monitoring terminal being fixed on the pedestal, the angular transducer are connect with the monitoring terminal for examining Survey the rotational angle of the rotation dial plate.
Further, the pedestal includes dial plate support base and the clip that connect with the dial plate support base, the card Hoop is for fixing valve wisdom monitoring terminal with valve.
Further, the angular transducer uses the contactless quick angular transducer of height.
Further, the monitoring terminal includes communication module, interface module, alarm module, MCU controller and power supply Module, the communication module, the interface module, the alarm module and the power module with the MCU controller Connection, the alarm module are also connect with the communication module, and the MCU controller is connect with the angular transducer.
Further, the communication module uses NB-IOT module.
Further, the power module is rechargeable lithium battary or disposable lithium Asia battery.
The present invention also provides a kind of valve monitoring methods, monitor terminal using the valve wisdom, include the following steps:
Step 1: passing through interface module preset data threshold value and saving to MCU controller;
Step 2: the rotational angle of angular transducer real-time monitoring rotation dial plate, number of the every preset time period to valve According to being acquired, obtains monitoring data and monitoring data are transferred to the MCU controller;
Step 3: the monitoring data are compared with preset data threshold value, comparison result is obtained;
Step 4: then passing through communication mould when the comparison result indicates that the monitoring data are greater than preset data threshold value Monitoring data are sent to back-end data platform by block, while alarm module is alarmed.
Further, the back-end data platform uses remote server or mobile phone terminal.
Compared with the relevant technologies, valve wisdom of the invention monitors terminal, is passed using the quick angle of the contactless height of angle Sensor is capable of opening and closing and the opening angle of real-time monitoring valve, is communicated using communication module and back-end data platform, and have Interface module can read setting parameter and remotely be controlled, and monitoring accuracy is high, small in size, and easy to install, maintenance is simple, section About cost.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment Attached drawing is briefly described, and drawings in the following description are only some embodiments of the invention, common for this field For technical staff, without creative efforts, it can also be obtained according to these attached drawings other attached drawings, In:
Fig. 1 is the structural schematic diagram that valve wisdom monitors terminal;
Fig. 2 is the cross-sectional view that valve wisdom monitors terminal;
Fig. 3 is the monitoring terminal structure schematic diagram that valve wisdom monitors terminal.
Label declaration: pedestal 1, rotation dial plate 2, axle sleeve 3, angular transducer 4, fixed protective cover 5, monitoring terminal 6, support Seat 11, clip 12, rotating pointer 21, communication module 61, interface module 62, alarm module 63, MCU controller 64, power module 65。
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation Example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common Technical staff's all other embodiment obtained without making creative work belongs to the model that the present invention protects It encloses.
Please refer to Fig. 1 and Fig. 2, the valve monitoring dress, including pedestal 1, rotation dial plate 2, axle sleeve 3, angular transducer 4, Fixed protective cover 5 and monitoring terminal 6.Valve wisdom monitoring terminal for being detected to the opening angle of valve so as to The opening and closing of real-time monitoring valve.
The pedestal 1 for provide be fixedly mounted position, the pedestal 1 include dial plate support base 11 and with the dial plate The clip 12 that support base 11 connects, the clip 12 are used to fix valve wisdom monitoring terminal with valve.The dial plate Scale is along the circumferential direction equipped on support base 11
The rotation dial plate 2 is mounted on the pedestal 1, and the side that the rotation dial plate 2 is abutted with the pedestal 1 is equipped with The position of one central rotating shaft, the corresponding central rotating shaft of the pedestal 1 is equipped with groove, described turn for can making through this structure Dynamic dial plate 2 can be circumferentially rotated relative to the pedestal 1.Rotating pointer 21 is additionally provided on the rotation dial plate 2.
The axle sleeve 3 is mounted on the rotation side of the dial plate 2 far from the pedestal 1, the axle sleeve 3 and the stem Disk 2 is coaxially disposed, and the axle sleeve 3 is used to provide support, and the axle sleeve 3 and the angle sensor to the angular transducer 4 Device 4 is coaxially disposed.
The angular transducer 4 is used to detect the rotational angle of the rotation dial plate 2, and will test result be sent to it is described Monitor terminal 6.Specifically, the angular transducer 4 is used to detect the rotational angle of the rotating pointer 21.
The fixed protective cover 5 is used to cooperatively form an accommodating space with the pedestal 1, and accommodating space is used for collecting post State rotation dial plate 2, axle sleeve 3, angular transducer 4 and monitoring terminal 6.
Referring to Fig. 3, the monitoring terminal 6 is fixed on the pedestal 1, the monitoring terminal 6 and the angular transducer 4 Connection.
The monitoring terminal 6 includes communication module 61, interface module 62, alarm module 63, MCU controller 64 and power supply Module 65, the communication module 61, the interface module 62, the alarm module 63 and the power module 65 with it is described MCU controller 64 connects, and the alarm module 62 is also connect with the communication module 61, the MCU controller 64 and the angle Sensor 4 is spent to connect.
The communication module 61 is the low-power consumption wide area network based on NB-IOT technology, is important point of one of Internet of Things Branch, the communication module are mainly used for being communicated with back-end datas platforms such as remote servers either cell phone application, will be described Valve wisdom monitoring terminal detection data be sent to remote server carry out comparing, or with cell phone application communication connection Afterwards, remotely terminal can be monitored to the valve wisdom by cell phone application remotely to be deployed troops on garrison duty or controlled.
The interface module 62 reads the storage inside data of the valve wisdom monitoring terminal for external equipment, or Valve wisdom monitoring terminal is carried out presetting.The interface module preferentially uses blue tooth interface.
The alarm module 63 is for being arranged alarm mode, when valve wisdom monitors terminal monitoring to valve unnormal unlocking Or when closing, it is able to carry out alarm, and warning message is sent to back-end data platform.
The MCU controller 64 is used to compare the data for monitoring terminal detection with preset numerical value in MCU controller Compared with, and according to the result of comparing control communication module be sent directly to back-end data platform either pass through alarm module into Row alarm.
The power module 65 is used to give monitoring terminal power supply.The disposable lithium Asia battery of 3.6V may be selected in power module, It can choose 4.2V rechargeable lithium battery, service life was up to 3 years or more.
Valve wisdom provided by the invention monitoring terminal uses full-sealing technique, can water proof and dust proof, improve the standard of monitoring True property, degree of protection reach IP68.
The present invention also provides a kind of valve monitoring methods, monitor terminal using the valve wisdom, include the following steps:
Step 1: passing through interface module preset data threshold value and saving to MCU controller;
Step 2: the rotational angle of angular transducer real-time monitoring rotation dial plate, number of the every preset time period to valve According to being acquired, obtains monitoring data and monitoring data are transferred to the MCU controller;
Step 3: the monitoring data are compared with preset data threshold value, comparison result is obtained;
Step 4: then passing through communication mould when the comparing result indicates that the monitoring data are greater than preset data threshold value Monitoring data are sent to back-end data platform by block, while alarm module is alarmed.
Compared with the relevant technologies, valve wisdom of the invention monitors terminal, is passed using the quick angle of the contactless height of angle Sensor is capable of opening and closing and the opening angle of real-time monitoring valve, using NB-IOT module (4G/5G/GPRS etc.) and back-end data Platform communication, and have blue tooth interface, setting parameter can be read and remotely controlled, monitoring accuracy is high, small in size, Yi An Dress, maintenance is simple, save the cost.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair Equivalent structure or equivalent flow shift made by bright specification and accompanying drawing content is applied directly or indirectly in other relevant skills Art field similarly includes in patent protection detection range of the invention.

Claims (8)

1. a kind of valve wisdom monitors terminal, it is characterised in that: including the pedestal being fixed on valve and the base runner The rotation dial plate of connection, the axle sleeve for being fixed on the rotation dial plate, the angular transducer being set on the axle sleeve and fixation Monitoring terminal on the pedestal, the angular transducer are connect with the monitoring terminal for detecting the rotation dial plate Rotational angle.
2. valve wisdom according to claim 1 monitors terminal, it is characterised in that: the pedestal include dial plate support base with And the clip connecting with the dial plate support base, the clip are used to fix valve wisdom monitoring terminal with valve.
3. valve wisdom according to claim 1 monitors terminal, it is characterised in that: the angular transducer is using non-contact Shi Gaomin angular transducer.
4. valve wisdom according to claim 1 monitors terminal, it is characterised in that: the monitoring terminal includes communication mould Block, interface module, alarm module, MCU controller and power module, the communication module, the interface module, the alarm Module and the power module are connect with the MCU controller, and the alarm module is connect with the communication module, described MCU controller is connect with the angular transducer.
5. valve wisdom according to claim 4 monitors terminal, it is characterised in that: the communication module uses NB-IOT Module.
6. valve wisdom according to claim 4 monitors terminal, it is characterised in that: the power module is chargeable lithium Battery or disposable lithium Asia battery.
7. a kind of valve monitoring method, which is characterized in that the valve monitoring method is using the valve as described in claim 1-6 Wisdom monitors terminal, includes the following steps:
Step 1: passing through interface module preset data threshold value and saving to MCU controller;
Step 2: the rotational angle of angular transducer real-time monitoring rotation dial plate, every preset time period to the data of valve into Row acquisition obtains monitoring data and monitoring data is transferred to the MCU controller;
Step 3: the monitoring data are compared with preset data threshold value, comparison result is obtained;
Step 4: when the comparison result indicates that the monitoring data are greater than preset data threshold value, then it will by communication module Monitoring data are sent to back-end data platform, while alarm module is alarmed.
8. valve monitoring method according to claim 7, it is characterised in that: in the step 4, the back-end data Platform uses remote server or mobile phone terminal.
CN201811453309.0A 2018-11-30 2018-11-30 Valve wisdom monitors terminal and monitoring method Pending CN109442093A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811453309.0A CN109442093A (en) 2018-11-30 2018-11-30 Valve wisdom monitors terminal and monitoring method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811453309.0A CN109442093A (en) 2018-11-30 2018-11-30 Valve wisdom monitors terminal and monitoring method

Publications (1)

Publication Number Publication Date
CN109442093A true CN109442093A (en) 2019-03-08

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CN201811453309.0A Pending CN109442093A (en) 2018-11-30 2018-11-30 Valve wisdom monitors terminal and monitoring method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113155019A (en) * 2021-04-15 2021-07-23 上海凡亚机电设备有限公司 Valve opening and closing angle position wireless sensor based on Internet of things

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1204792A (en) * 1997-07-09 1999-01-13 日本恒温装置株式会社 Thermostat
CN1611755A (en) * 2003-10-31 2005-05-04 株式会社电装 Throttle control apparatus having internally supporting structure
CN101710981A (en) * 2009-12-01 2010-05-19 中国电信股份有限公司 Method and system for acquiring monitoring and surveying result in real time
CN203757159U (en) * 2014-03-07 2014-08-06 鞍钢集团矿业公司 Electrically operated valve opening degree detection device
CN105020458A (en) * 2015-07-27 2015-11-04 江苏大学 Electro hydraulic actuator for butterfly valve
CN105864486A (en) * 2016-06-08 2016-08-17 福建省感创精密机械有限公司 Fuel gas safety use auxiliary device and utilization method thereof
WO2017005929A2 (en) * 2015-07-08 2017-01-12 Ulefos Esco As A smart valve and method of automated monitoring of the conditions of the pipings
CN207020789U (en) * 2017-07-11 2018-02-16 深圳市品生科技有限公司 A kind of monitoring position anti-theft alarm module
CN209398916U (en) * 2018-11-30 2019-09-17 湖南金龙铸造股份有限公司 Valve wisdom monitors terminal

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1204792A (en) * 1997-07-09 1999-01-13 日本恒温装置株式会社 Thermostat
CN1611755A (en) * 2003-10-31 2005-05-04 株式会社电装 Throttle control apparatus having internally supporting structure
CN101710981A (en) * 2009-12-01 2010-05-19 中国电信股份有限公司 Method and system for acquiring monitoring and surveying result in real time
CN203757159U (en) * 2014-03-07 2014-08-06 鞍钢集团矿业公司 Electrically operated valve opening degree detection device
WO2017005929A2 (en) * 2015-07-08 2017-01-12 Ulefos Esco As A smart valve and method of automated monitoring of the conditions of the pipings
CN105020458A (en) * 2015-07-27 2015-11-04 江苏大学 Electro hydraulic actuator for butterfly valve
CN105864486A (en) * 2016-06-08 2016-08-17 福建省感创精密机械有限公司 Fuel gas safety use auxiliary device and utilization method thereof
CN207020789U (en) * 2017-07-11 2018-02-16 深圳市品生科技有限公司 A kind of monitoring position anti-theft alarm module
CN209398916U (en) * 2018-11-30 2019-09-17 湖南金龙铸造股份有限公司 Valve wisdom monitors terminal

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113155019A (en) * 2021-04-15 2021-07-23 上海凡亚机电设备有限公司 Valve opening and closing angle position wireless sensor based on Internet of things

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