CN109441791A - Water injection station double-pump joint control water injection intelligent control system and method - Google Patents
Water injection station double-pump joint control water injection intelligent control system and method Download PDFInfo
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- CN109441791A CN109441791A CN201811360390.8A CN201811360390A CN109441791A CN 109441791 A CN109441791 A CN 109441791A CN 201811360390 A CN201811360390 A CN 201811360390A CN 109441791 A CN109441791 A CN 109441791A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 217
- 238000002347 injection Methods 0.000 title claims abstract description 60
- 239000007924 injection Substances 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000005611 electricity Effects 0.000 claims description 48
- 238000012544 monitoring process Methods 0.000 claims description 41
- 241000208340 Araliaceae Species 0.000 claims description 37
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 claims description 37
- 235000003140 Panax quinquefolius Nutrition 0.000 claims description 37
- 235000008434 ginseng Nutrition 0.000 claims description 37
- 238000004891 communication Methods 0.000 claims description 32
- 239000003990 capacitor Substances 0.000 claims description 12
- 238000012360 testing method Methods 0.000 claims description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 8
- 238000005265 energy consumption Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 206010037660 Pyrexia Diseases 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 230000021715 photosynthesis, light harvesting Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241001347978 Major minor Species 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
- F04B49/065—Control using electricity and making use of computers
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/16—Enhanced recovery methods for obtaining hydrocarbons
- E21B43/20—Displacing by water
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- Geology (AREA)
- General Engineering & Computer Science (AREA)
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- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- Computer Hardware Design (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
The invention discloses a water injection station double-pump joint control water injection intelligent control system and a method, which comprises a host, an auxiliary machine, a joint control switch and a water distributor manifold, wherein the host comprises a main controller, a first vector frequency converter, a first water injection pump motor and a first pressure sensor, the main controller is connected with the first vector frequency converter, the first vector frequency converter is respectively connected with the first water injection pump motor and the first pressure sensor, the first water injection pump motor and the first pressure sensor are respectively connected with the water distributor manifold, the auxiliary machine comprises an auxiliary controller, a second vector frequency converter, a second water injection pump motor and a second pressure sensor, the auxiliary controller is connected with the second vector frequency converter, the second vector frequency converter is respectively connected with the second water injection pump motor and the second pressure sensor, the second water injection pump motor and the second pressure sensor are respectively connected with the water distributor manifold, and the joint control switch is respectively connected with the main controller and the auxiliary controller.
Description
Technical field
The invention belongs to oil field flood pattern technical fields more particularly to a kind of water-injection station double pump joint control to fill the water intelligent control
System and method realizes water-injection station intelligent control automatic water filling.
Background technique
In oil field development production process, frequently with manually supplementing and keep formation pressure to the method for reservoir water,
To improve oil recovery efficiency, it is therefore desirable to which flood pattern keeps stable water injection rate and water injection pressure, and water injection control system is as note
The core part of water system, operation stability play very important effect.Water injecting pump is mostly power frequency start and stop and operation at present
Control, rush of current is larger on startup for motor in order to prevent, avoids damage water filling mechanical system and hydraulic pipeline system, needs
First to water filling loop pressure release, restart water injecting pump, adjusts water injection pressure to target value finally by manual adjustment return valve, it should
The problems such as method is there are energy dissipation, water-injection efficiency is low, manual operation danger coefficient is high, manual adjustment pressure is inaccurate
When a water-injection station has multiple water injecting pumps to work at the same time, and has two converting operations, it usually will appear two water injecting pumps
Working frequency different situations cause a water filling pump work to run in high-frequency, another is in low frequency operation, low in this way
The water filling pump motor of frequency operation is easy fever, motor can be burnt when serious, while also resulting in the waste of electric energy.
Summary of the invention
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, a kind of water-injection station double pump joint control water filling intelligence is provided
Control system and method overcome in the prior art 1: needing to restart water injecting pump, finally by people first to water filling loop pressure release
Work adjusts return valve and adjusts water injection pressure to target value, and this method makes that energy dissipation, water-injection efficiency be low, the dangerous system of manual operation
Number is high, manual adjustment pressure is inaccurate；When 2: two converting operations, it usually will appear two water injecting pump working frequencies and do not sympathize with
Condition causes a water filling pump work to run in high-frequency, another is in low frequency operation, the water injecting pump of such low-frequency operation
Motor is easy fever, and motor can be burnt when serious；3: while the problems such as also result in the waste of electric energy.
In order to solve technical problem, the technical scheme is that a kind of water-injection station double pump joint control fills the water intelligent control system
System, including host, slave, integrated control switch and water segregator manifold, the host include master controller, the first vector frequency converter, the
One water filling pump motor and first pressure sensor, wherein master controller connects the first vector frequency converter, first vector converter
Device is separately connected the first water filling pump motor and first pressure sensor, wherein the first water filling pump motor and first pressure sensor point
Not Lian Jie water segregator manifold, the slave includes submaster controller, the second vector frequency converter, the second water filling pump motor and second pressure
Sensor, wherein submaster controller connects the second vector frequency converter, and second vector frequency converter is separately connected the second water injecting pump electricity
Machine and second pressure sensor, wherein the second water filling pump motor and second pressure sensor are separately connected water segregator manifold, it is described
Integrated control switch is separately connected master controller and submaster controller.
Preferably, the host further includes that the first interchanger, the first display and control unit, the first electricity ginseng monitoring unit and first are only
Vertical fan, wherein master controller joins monitoring unit and integrated control switch with the first interchanger, the first vector frequency converter, the first electricity respectively
Connection, first display and control unit connect the first interchanger, first vector frequency converter be separately connected the first water filling pump motor,
First separate fan and first pressure sensor, wherein the first water filling pump motor is separately connected the first separate fan and water segregator pipe
It converges, the first pressure sensor connects water segregator manifold.
Preferably, the slave further includes that second switch, the second display and control unit, the second electricity ginseng monitoring unit and second are only
Vertical fan, wherein submaster controller joins monitoring unit and integrated control switch with second switch, the second vector frequency converter, the second electricity respectively
Connection, second display and control unit connect second switch, second vector frequency converter be separately connected the second water filling pump motor,
Second separate fan and second pressure sensor, wherein the second water filling pump motor is separately connected the second separate fan and water segregator pipe
It converges, the second pressure sensor connects water segregator manifold.
Preferably, the integrated control switch includes knob, contact and mounting seat, and the knob connects contact and is set to peace
Fill pedestal；The master controller and submaster controller include control PC plate, output PC plate, controller housing, point indicator light and
External communication interface, wherein master controller and submaster controller controller housing inside include control PC plate and export PC plate, wherein
PC plate connection output PC plate is controlled, is equipped with point indicator light and external communication interface outside the controller housing.
Preferably, first interchanger and second switch include that interchanger shell, communication interface RJ45, LED refer to
Show lamp, AlarmI/O interface, redundant power I/O interface, wherein interchanger shell be equipped with communication interface RJ45, LED light,
AlarmI/O interface and redundant power I/O interface.
Preferably, first display and control unit and the second display and control unit include aobvious control shell, aobvious control screen, touch tablet,
Power supply I/O interface, communication interface, wherein aobvious control shell upper surface is equipped with aobvious control screen and touch tablet, wherein aobvious control housing sidewall
Equipped with power supply I/O interface and communication interface.
Preferably, the first electricity ginseng monitoring unit and the second electricity ginseng monitoring unit include electricity ginseng monitoring shell, aobvious control
Screen, setting key, power supply I/O interface, CTI/O interface, voltage input I/O interface, communication I/O interface, wherein electricity ginseng monitoring
Shell upper surface is equipped with aobvious control screen and setting key, wherein electricity ginseng monitoring housing sidewall is equipped with power supply I/O interface, CTI/O connects
Mouth, voltage input I/O interface and communication I/O interface.
Preferably, first vector frequency converter and the second vector frequency converter include frequency converter shell, IGBT, power supply PC
Plate, control PC plate, driving plate, direct current reactor, capacitor group, rectifier group, radiator fan, input and output I/O interface, control
Terminal I/O interface and Keypad display and control panel are wherein equipped with IGBT, power supply PC plate, control PC plate, driving inside frequency converter shell
Plate, direct current reactor, capacitor group, rectifier group and radiator fan, wherein IGBT, power supply PC plate, control PC plate, driving plate,
Direct current reactor, capacitor group and rectifier group are sequentially connected, and frequency converter shell outer upper ends face is equipped with the aobvious control of Keypad
Panel, wherein frequency converter shell exterior side wall is equipped with input and output I/O interface and control terminal I/O interface, and wherein Keypad is aobvious
Control panel, input and output I/O interface and control terminal I/O interface are electrically connected control PC plate respectively；The first pressure sensor and
Second pressure sensor include mounting seat, sensor housing, display LED, pressure-sensing component, signal output I/O interface,
Wherein sensor housing is set to mounting seat upper end, and the pressure-sensing component is set to inside sensor housing, wherein showing
Show that LED and signal output I/O interface are set to outside sensor housing, wherein display LED and signal output I/O interface are electric respectively
Even pressure-sensing component.
Preferably, a kind of water-injection station double pump joint control as described above fills the water intelligent control method, comprising the following steps:
Step 1 makes water-injection station double pump joint control water filling intelligence control system be powered, and system carries out self-test, if each component fault-free report
It is alert to enter preparation open state；
Step 2, after System self-test, the working condition of judgement integrated control switch first is led if integrated control switch is in an off state
Machine and slave enter independent operating state；If integrated control switch is in closed state, host and slave enter joint control operating status.
Step 3, when integrated control switch in the closure state, host booting operation, if host running frequency is met or exceeded
50Hz, the first water filling pump motor actual motion pressure is less than set target pressure, and runing time is more than 30min, at this moment master control
Device processed, which controls submaster controller by integrated control switch, makes slave Auto Power On, and otherwise system enters host single machine independent operating state；
Step 4, slave booting, system enters double pump joint control state, according to the goal pressure of setting and the first water filling pump motor/
The actual motion pressure of second water filling pump motor automatically adjusts, until the pressure value P of first pressure sensorIt is practicalWith first
The goal pressure P of display and control unit settingSettingIt is equal, and the frequency values f of the first vector frequency converter of host1With the second arrow of slave
Measure the frequency values f of frequency converter2Equal, system enters steady operational status, it may be assumed thatAnd；
Step 5, after system enters steady operational status, if the first vector frequency converter frequency f of host1Less than 40Hz, then
First separate fan and the second separate fan are opened, and guarantee that the first water filling pump motor and the second water filling pump motor radiate at low frequency
Performance does not reduce, and extends motor service life；
Step 6, when the goal pressure that water-injection station injection allocation is changed or set changes, if the pressure of first pressure sensor
Value is greater than the target pressure value of setting, and the frequency values of the first vector frequency converter and the second vector frequency converter are respectively less than 25Hz, this
When close slave, into host single machine working condition, system automatic adjustment reaches new steady s tate, avoids the first water injecting pump electric
Machine and the second water filling pump motor are not enough burnt in ultralow frequency lower fan heat, it may be assumed thatAnd；
Preferably, the host in the step 3, slave booting use vector controlled band pressure soft starting mode at full capacity, starting
Time is set as 40s, guarantees specified electricity of the starting maximum current impact less than the first water filling pump motor and the second water filling pump motor
Stream.
Compared with the existing technology, the present invention has the advantages that
(1) present invention is in such a way that host controls slave, and according to water filling changed condition, the automatic slave that carries out comes into operation and cuts off,
And guarantee that host and slave operate normally and keep identical frequency operation, not only guaranteed that flood pattern energy consumption was minimum, but also avoid two
When water injecting pump different frequency is run, the water injection electric excessive heating of low-frequency operation and burn electricity the problems such as, while realizing water-injection station
Double pump joint control automatic water filling improves water-injection station automatic controlling level, while realizing flood pattern even running, energy-saving,
It is unattended to realize water-injection station automatic water filling；
(2) present invention solves the multiple water filling pump motor work of a water-injection station, when working at the same time there are two vector frequency converter, guarantees
Two water filling pump motors are worked with identical frequency coordination, guarantee that frequency conversion system energy consumption is minimum, system optimization, while being had double
The independent and single independent 3 kinds of operational modes of pump of joint control, double pump are pumped, are automatically switched；
(3) present invention water filling intelligence control system designs reasonable, structure and is simple and convenient to operate, is at low cost, and substantially increasing work
Make efficiency.
Detailed description of the invention
Fig. 1, connection block diagram of the invention；
Fig. 2, process flow chart of the invention.
Description of symbols:
1- host, the first separate fan of 2-, the water filling pump motor of 3- first, the first vector frequency converter of 4-, 5- first pressure sensor,
6- master controller, 7- the first electricity ginseng monitoring unit, the first interchanger of 8-, the first display and control unit of 9-, 10- water segregator manifold, 11- connection
Control switch, 12- slave, the second separate fan of 13-, 14- second fill the water pump motor, the second vector frequency converter of 15-, and 16- second is pressed
Force snesor, 17- the second electricity ginseng monitoring unit, 18- pair monitor, the second display and control unit of 19-, 20- second switch.
Specific embodiment
The specific embodiment of the invention is described with reference to the accompanying drawings and embodiments:
It should be noted that structure, ratio, the size etc. illustrated in this specification institute attached drawing, only to cooperate specification institute
The content of announcement is not intended to limit the invention enforceable qualifications so that those skilled in the art understands and reads,
The modification of any structure, the change of proportionate relationship or the adjustment of size are not influencing the effect of present invention can be generated and institute's energy
Under the purpose reached, should all still it fall in the range of disclosed technology contents can cover.
Meanwhile cited such as "upper" in this specification, "lower", "left", "right", " centre " and " one " term, also
Only being illustrated convenient for narration, rather than to limit the scope of the invention, relativeness is altered or modified, in nothing
Under essence change technology contents, when being also considered as the enforceable scope of the present invention.
Embodiment 1
As shown in Figure 1, the invention discloses a kind of water-injection station double pump joint controls to fill the water intelligence control system, including host 1, slave
12, integrated control switch 11 and water segregator manifold 10, the host 1 include master controller 6, the first vector frequency converter 4, the first water injecting pump
Motor 3 and first pressure sensor 5, wherein master controller 6 connects the first vector frequency converter 4, and first vector frequency converter 4 divides
Not Lian Jie the first water filling pump motor 3 and first pressure sensor 5, wherein the first water filling pump motor 3 and first pressure sensor 5 are divided
Not Lian Jie water segregator manifold 10, the slave 12 include submaster controller 18, the second vector frequency converter 15, second fill the water pump motor 14
With second pressure sensor 16, wherein submaster controller 18 connects the second vector frequency converter 15, and second vector frequency converter 15 divides
Not Lian Jie the second water filling pump motor 14 and second pressure sensor 16, wherein the second water filling pump motor 14 and second pressure sensor
16 are separately connected water segregator manifold 10, and the integrated control switch 11 is separately connected master controller 6 and submaster controller 18.
Embodiment 2
As shown in Figure 1, the invention discloses a kind of water-injection station double pump joint controls to fill the water intelligence control system, including host 1, slave
12, integrated control switch 11 and water segregator manifold 10, the host 1 include master controller 6, the first vector frequency converter 4, the first water injecting pump
Motor 3 and first pressure sensor 5, wherein master controller 6 connects the first vector frequency converter 4, and first vector frequency converter 4 divides
Not Lian Jie the first water filling pump motor 3 and first pressure sensor 5, wherein the first water filling pump motor 3 and first pressure sensor 5 are divided
Not Lian Jie water segregator manifold 10, the slave 12 include submaster controller 18, the second vector frequency converter 15, second fill the water pump motor 14
With second pressure sensor 16, wherein submaster controller 18 connects the second vector frequency converter 15, and second vector frequency converter 15 divides
Not Lian Jie the second water filling pump motor 14 and second pressure sensor 16, wherein the second water filling pump motor 14 and second pressure sensor
16 are separately connected water segregator manifold 10, and the integrated control switch 11 is separately connected master controller 6 and submaster controller 18.
As shown in Figure 1, it is preferred that the host 1 further includes the first interchanger 8, first display and control unit the 9, first electricity ginseng prison
Unit 7 and the first separate fan 2 are controlled, wherein master controller 6 is electric with the first interchanger 8, the first vector frequency converter 4, first respectively
Join monitoring unit 7 and integrated control switch 11 connects, first display and control unit 9 connects the first interchanger 8, first vector converter
Device 4 is separately connected the first water filling pump motor 3, the first separate fan 2 and first pressure sensor 5, wherein the first water filling pump motor 3
It is separately connected the first separate fan 2 and water segregator manifold 10, the first pressure sensor 5 connects water segregator manifold 10.
Embodiment 3
As shown in Figure 1, the invention discloses a kind of water-injection station double pump joint controls to fill the water intelligence control system, including host 1, slave
12, integrated control switch 11 and water segregator manifold 10, the host 1 include master controller 6, the first vector frequency converter 4, the first water injecting pump
Motor 3 and first pressure sensor 5, wherein master controller 6 connects the first vector frequency converter 4, and first vector frequency converter 4 divides
Not Lian Jie the first water filling pump motor 3 and first pressure sensor 5, wherein the first water filling pump motor 3 and first pressure sensor 5 are divided
Not Lian Jie water segregator manifold 10, the slave 12 include submaster controller 18, the second vector frequency converter 15, second fill the water pump motor 14
With second pressure sensor 16, wherein submaster controller 18 connects the second vector frequency converter 15, and second vector frequency converter 15 divides
Not Lian Jie the second water filling pump motor 14 and second pressure sensor 16, wherein the second water filling pump motor 14 and second pressure sensor
16 are separately connected water segregator manifold 10, and the integrated control switch 11 is separately connected master controller 6 and submaster controller 18.
As shown in Figure 1, it is preferred that the host 1 further includes the first interchanger 8, first display and control unit the 9, first electricity ginseng prison
Unit 7 and the first separate fan 2 are controlled, wherein master controller 6 is electric with the first interchanger 8, the first vector frequency converter 4, first respectively
Join monitoring unit 7 and integrated control switch 11 connects, first display and control unit 9 connects the first interchanger 8, first vector converter
Device 4 is separately connected the first water filling pump motor 3, the first separate fan 2 and first pressure sensor 5, wherein the first water filling pump motor 3
It is separately connected the first separate fan 2 and water segregator manifold 10, the first pressure sensor 5 connects water segregator manifold 10.
As shown in Figure 1, it is preferred that the slave 12 further includes second switch 20, second display and control unit the 19, second electricity ginseng
Monitoring unit 17 and the second separate fan 13, wherein submaster controller 18 respectively with second switch 20, the second vector frequency converter 15,
Second electricity ginseng monitoring unit 17 and integrated control switch 11 connect, and second display and control unit 19 connects second switch 20, and described the
Two vector frequency converters 15 are separately connected the second water filling pump motor 14, the second separate fan 13 and second pressure sensor 16, wherein
Second water filling pump motor 14 is separately connected the second separate fan 13 and water segregator manifold 10, and the second pressure sensor 16 connects
Water segregator manifold 10.
Embodiment 4
As shown in Figure 1, the invention discloses a kind of water-injection station double pump joint controls to fill the water intelligence control system, including host 1, slave
12, integrated control switch 11 and water segregator manifold 10, the host 1 include master controller 6, the first vector frequency converter 4, the first water injecting pump
Motor 3 and first pressure sensor 5, wherein master controller 6 connects the first vector frequency converter 4, and first vector frequency converter 4 divides
Not Lian Jie the first water filling pump motor 3 and first pressure sensor 5, wherein the first water filling pump motor 3 and first pressure sensor 5 are divided
Not Lian Jie water segregator manifold 10, the slave 12 include submaster controller 18, the second vector frequency converter 15, second fill the water pump motor 14
With second pressure sensor 16, wherein submaster controller 18 connects the second vector frequency converter 15, and second vector frequency converter 15 divides
Not Lian Jie the second water filling pump motor 14 and second pressure sensor 16, wherein the second water filling pump motor 14 and second pressure sensor
16 are separately connected water segregator manifold 10, and the integrated control switch 11 is separately connected master controller 6 and submaster controller 18.
As shown in Figure 1, it is preferred that the host 1 further includes the first interchanger 8, first display and control unit the 9, first electricity ginseng prison
Unit 7 and the first separate fan 2 are controlled, wherein master controller 6 is electric with the first interchanger 8, the first vector frequency converter 4, first respectively
Join monitoring unit 7 and integrated control switch 11 connects, first display and control unit 9 connects the first interchanger 8, first vector converter
Device 4 is separately connected the first water filling pump motor 3, the first separate fan 2 and first pressure sensor 5, wherein the first water filling pump motor 3
It is separately connected the first separate fan 2 and water segregator manifold 10, the first pressure sensor 5 connects water segregator manifold 10.
As shown in Figure 1, it is preferred that the slave 12 further includes second switch 20, second display and control unit the 19, second electricity ginseng
Monitoring unit 17 and the second separate fan 13, wherein submaster controller 18 respectively with second switch 20, the second vector frequency converter 15,
Second electricity ginseng monitoring unit 17 and integrated control switch 11 connect, and second display and control unit 19 connects second switch 20, and described the
Two vector frequency converters 15 are separately connected the second water filling pump motor 14, the second separate fan 13 and second pressure sensor 16, wherein
Second water filling pump motor 14 is separately connected the second separate fan 13 and water segregator manifold 10, and the second pressure sensor 16 connects
Water segregator manifold 10.
Preferably, the integrated control switch 11 includes knob, contact and mounting seat, and the knob connects contact and is set to
Mounting seat；The master controller 6 and submaster controller 18 include control PC plate, output PC plate, controller housing, point instruction
Lamp and external communication interface include wherein control PC plate and output PC inside 18 controller housing of master controller 6 and submaster controller
Plate, wherein control PC plate connection output PC plate, the controller housing outside is equipped with point indicator light and external communication interface.
Preferably, first interchanger 8 and second switch 20 include interchanger shell, communication interface RJ45, LED
Indicator light, AlarmI/O interface, redundant power I/O interface, wherein interchanger shell be equipped with communication interface RJ45, LED light,
AlarmI/O interface and redundant power I/O interface.
Preferably, first display and control unit 9 and the second display and control unit 19 include aobvious control shell, aobvious control screen, touch
Plate, power supply I/O interface, communication interface, wherein aobvious control shell upper surface is equipped with aobvious control screen and touch tablet, wherein aobvious control shell side
Wall is equipped with power supply I/O interface and communication interface.
Preferably, it includes electricity ginseng monitoring shell that the first electricity ginseng monitoring unit 7 and the second electricity, which join monitoring unit 17, is shown
Screen, setting key, power supply I/O interface, CTI/O interface, voltage input I/O interface, communication I/O interface are controlled, wherein electricity ginseng prison
It controls shell upper surface and is equipped with aobvious control screen and setting key, wherein electricity ginseng monitoring housing sidewall is equipped with power supply I/O interface, CTI/O
Interface, voltage input I/O interface and communication I/O interface.
Preferably, first vector frequency converter 4 and the second vector frequency converter 15 include frequency converter shell, IGBT, electricity
Source PC plate, control PC plate, driving plate, direct current reactor, capacitor group, rectifier group, radiator fan, input and output I/O interface,
Control terminal I/O interface and Keypad display and control panel, be wherein equipped with inside frequency converter shell IGBT, power supply PC plate, control PC plate,
Driving plate, direct current reactor, capacitor group, rectifier group and radiator fan, wherein IGBT, power supply PC plate, control PC plate, driving
Plate, direct current reactor, capacitor group and rectifier group are sequentially connected, and frequency converter shell outer upper ends face is aobvious equipped with Keypad
Panel is controlled, wherein frequency converter shell exterior side wall is equipped with input and output I/O interface and control terminal I/O interface, wherein Keypad
Display and control panel, input and output I/O interface and control terminal I/O interface are electrically connected control PC plate respectively；The first pressure sensor 5
It include mounting seat, sensor housing, display LED, pressure-sensing component, signal output I/O with second pressure sensor 16
Interface, wherein sensor housing is set to mounting seat upper end, and the pressure-sensing component is set to inside sensor housing,
Middle display LED and signal output I/O interface are set to outside sensor housing, wherein display LED and signal output I/O interface point
Be not electrically connected pressure-sensing component.
Embodiment 5
As shown in Figure 1, the invention discloses a kind of water-injection station double pump joint controls to fill the water intelligence control system, including host 1, slave
12, integrated control switch 11 and water segregator manifold 10, the host 1 include master controller 6, the first vector frequency converter 4, the first water injecting pump
Motor 3 and first pressure sensor 5, wherein master controller 6 connects the first vector frequency converter 4, and first vector frequency converter 4 divides
Not Lian Jie the first water filling pump motor 3 and first pressure sensor 5, wherein the first water filling pump motor 3 and first pressure sensor 5 are divided
Not Lian Jie water segregator manifold 10, the slave 12 include submaster controller 18, the second vector frequency converter 15, second fill the water pump motor 14
With second pressure sensor 16, wherein submaster controller 18 connects the second vector frequency converter 15, and second vector frequency converter 15 divides
Not Lian Jie the second water filling pump motor 14 and second pressure sensor 16, wherein the second water filling pump motor 14 and second pressure sensor
16 are separately connected water segregator manifold 10, and the integrated control switch 11 is separately connected master controller 6 and submaster controller 18.
As shown in Figure 1, it is preferred that the host 1 further includes the first interchanger 8, first display and control unit the 9, first electricity ginseng prison
Unit 7 and the first separate fan 2 are controlled, wherein master controller 6 is electric with the first interchanger 8, the first vector frequency converter 4, first respectively
Join monitoring unit 7 and integrated control switch 11 connects, first display and control unit 9 connects the first interchanger 8, first vector converter
Device 4 is separately connected the first water filling pump motor 3, the first separate fan 2 and first pressure sensor 5, wherein the first water filling pump motor 3
It is separately connected the first separate fan 2 and water segregator manifold 10, the first pressure sensor 5 connects water segregator manifold 10.
As shown in Figure 1, it is preferred that the slave 12 further includes second switch 20, second display and control unit the 19, second electricity ginseng
Monitoring unit 17 and the second separate fan 13, wherein submaster controller 18 respectively with second switch 20, the second vector frequency converter 15,
Second electricity ginseng monitoring unit 17 and integrated control switch 11 connect, and second display and control unit 19 connects second switch 20, and described the
Two vector frequency converters 15 are separately connected the second water filling pump motor 14, the second separate fan 13 and second pressure sensor 16, wherein
Second water filling pump motor 14 is separately connected the second separate fan 13 and water segregator manifold 10, and the second pressure sensor 16 connects
Water segregator manifold 10.
Preferably, the integrated control switch 11 includes knob, contact and mounting seat, and the knob connects contact and is set to
Mounting seat；The master controller 6 and submaster controller 18 include control PC plate, output PC plate, controller housing, point instruction
Lamp and external communication interface include wherein control PC plate and output PC inside 18 controller housing of master controller 6 and submaster controller
Plate, wherein control PC plate connection output PC plate, the controller housing outside is equipped with point indicator light and external communication interface.
Preferably, first interchanger 8 and second switch 20 include interchanger shell, communication interface RJ45, LED
Indicator light, AlarmI/O interface, redundant power I/O interface, wherein interchanger shell be equipped with communication interface RJ45, LED light,
AlarmI/O interface and redundant power I/O interface.
Preferably, first display and control unit 9 and the second display and control unit 19 include aobvious control shell, aobvious control screen, touch
Plate, power supply I/O interface, communication interface, wherein aobvious control shell upper surface is equipped with aobvious control screen and touch tablet, wherein aobvious control shell side
Wall is equipped with power supply I/O interface and communication interface.
Preferably, it includes electricity ginseng monitoring shell that the first electricity ginseng monitoring unit 7 and the second electricity, which join monitoring unit 17, is shown
Screen, setting key, power supply I/O interface, CTI/O interface, voltage input I/O interface, communication I/O interface are controlled, wherein electricity ginseng prison
It controls shell upper surface and is equipped with aobvious control screen and setting key, wherein electricity ginseng monitoring housing sidewall is equipped with power supply I/O interface, CTI/O
Interface, voltage input I/O interface and communication I/O interface.
Preferably, first vector frequency converter 4 and the second vector frequency converter 15 include frequency converter shell, IGBT, electricity
Source PC plate, control PC plate, driving plate, direct current reactor, capacitor group, rectifier group, radiator fan, input and output I/O interface,
Control terminal I/O interface and Keypad display and control panel, be wherein equipped with inside frequency converter shell IGBT, power supply PC plate, control PC plate,
Driving plate, direct current reactor, capacitor group, rectifier group and radiator fan, wherein IGBT, power supply PC plate, control PC plate, driving
Plate, direct current reactor, capacitor group and rectifier group are sequentially connected, and frequency converter shell outer upper ends face is aobvious equipped with Keypad
Panel is controlled, wherein frequency converter shell exterior side wall is equipped with input and output I/O interface and control terminal I/O interface, wherein Keypad
Display and control panel, input and output I/O interface and control terminal I/O interface are electrically connected control PC plate respectively；The first pressure sensor 5
It include mounting seat, sensor housing, display LED, pressure-sensing component, signal output I/O with second pressure sensor 16
Interface, wherein sensor housing is set to mounting seat upper end, and the pressure-sensing component is set to inside sensor housing,
Middle display LED and signal output I/O interface are set to outside sensor housing, wherein display LED and signal output I/O interface point
Be not electrically connected pressure-sensing component.
As shown in Figure 1 and 2, the invention discloses a kind of water-injection station double pump joint controls as described above to fill the water intelligent control method,
The following steps are included:
Step 1 makes water-injection station double pump joint control water filling intelligence control system be powered, and system carries out self-test, if each component fault-free report
It is alert to enter preparation open state；
Step 2 after System self-test, determines the working condition of integrated control switch 11 first, if integrated control switch 11 is in an off state,
Then host 1 and slave 12 enter independent operating state；If integrated control switch 11 is in closed state, host 1 and slave 12 enter
Joint control operating status.
Step 3, when integrated control switch 11 in the closure state, host 1 booting operation, if 1 running frequency of host reach or
More than 50Hz, the first water filling 3 actual motion pressure of pump motor is less than set target pressure, and runing time is more than 30min, at this moment
Master controller 6, which controls submaster controller 18 by integrated control switch 11, makes 12 Auto Power On of slave, and otherwise it is only to enter 1 single machine of host for system
Vertical operating status；
Step 4, slave 12 are switched on, and system enters double pump joint control state, according to the goal pressure of setting and the first water filling pump motor
The actual motion pressure of 3/ second water filling pump motor 14 automatically adjusts, until the pressure value P of first pressure sensor 5It is practicalWith
The goal pressure P of first display and control unit 9 settingSettingIt is equal, and the frequency values f of the first vector frequency converter 4 of host 11With slave 12
The second vector frequency converter 15 frequency values f2Equal, system enters steady operational status, it may be assumed thatAnd；
Step 5, after system enters steady operational status, if the 4 frequency f of the first vector frequency converter of host 11Less than 40Hz,
Then the first separate fan 2 and the second separate fan 13 are opened, and guarantee the first water filling pump motor 3 and the second water filling pump motor 14 low
The lower heat dissipation performance of frequency does not reduce, and extends motor service life；
Step 6, when the goal pressure that water-injection station injection allocation is changed or set changes, if the pressure of first pressure sensor 5
Value is greater than the target pressure value of setting, and the frequency values of the first vector frequency converter 4 and the second vector frequency converter 15 are respectively less than 25Hz,
Slave 12 is closed at this time, and into 1 single machine working condition of host, system automatic adjustment reaches new steady s tate, avoids the first note
Pump motor 3 and the second water filling pump motor 14 are not enough burnt in ultralow frequency lower fan heat, it may be assumed thatAnd；
Preferably, the host 1 in the step 3, the booting of slave 12 use vector controlled band pressure soft starting mode at full capacity,
The starting time is set as 40s, guarantees the impact of starting maximum current less than the first water filling pump motor 3 and the second water filling pump motor 14
Rated current.
The control switch of the integrated control switch 11 functioned as whether linkage function is opened.
The effect of the master controller 6 and submaster controller 18 is the acquisition for completing peripheral signal, water filling pump motor start and stop
Control, water injecting pump electric motor starting/running protection, linkage control order generate and execute.
The effect of the interchanger is to complete major-minor controller 18 to transmit with the data between display and control unit, dock oil field number
Change platform communication interface.
The effect of the display and control unit be the monitoring for realizing live water injecting pump motor process parameter, the setting of control parameter,
The storage of warning message.
The effect of the electricity ginseng monitoring unit is to realize the measurement of scene water filling pump motor electrical parameter, and electrical parameter is main
There are voltage, electric current, electric flux, function because of, power etc., in addition sends the real value of the electricity of measurement at master/slave controller 18 to
Reason, for remotely storing, monitoring.
The effect of the vector frequency converter is to realize that the band of scene water filling pump motor carries starting, pressure stabilizing water-filling function.
The effect of the pressure sensor is to realize the real-time pressure detection of water filling main pipe, and by 0 ~ 25Mpa of real-time pressure
The current signal for being converted to 4 ~ 20Mpa send master/slave controller 18 to, do pressure control, system protection use.
Working principle of the present invention is as follows:
The present invention has the operation of double pump joint control, double pump independent operating and single pump 3 kinds of operational modes of independent operating, when integrated control switch 11
When being in an off state, system is in double pump independent operation mode；When 11 closed state of integrated control switch, system is in double pump connection
Control mode；When one of pump is closed, another pump is in independent operating state, controls slave 12 using host 1 and runs
Linkage control mode, when integrated control switch 11 in the closure state, the frequency signal of the second vector frequency converter 15 of slave 12,
The signal of second pressure sensor 16 is controlled by the first vector frequency converter 4 of host 1 and the signal of first pressure sensor 5,
By the first vector converter whether the operation of the first separate fan 2, the second separate fan 13 in water-injection station double pump joint control intelligence system
The running frequency decision of device 4, the second vector frequency converter 15, when running frequency is lower than 40Hz, the first separate fan 2, second is solely
Vertical fan 13 brings into operation, and not only ensure that the good heat dissipation performance of water filling pump motor in this way, but also reaches energy-efficient purpose.
The present invention is in such a way that host 1 controls slave 12, according to water filling changed condition, it is automatic carry out slave 12 come into operation and
Excision, and guarantee that host 1 and slave 12 operate normally and keep identical frequency operation, not only guaranteed that flood pattern energy consumption was minimum, but also
When avoiding the operation of two water injecting pump different frequencies, the water injection electric excessive heating of low-frequency operation and burn electricity the problems such as, while it is real
Existing water-injection station double pump joint control automatic water filling, improves water-injection station automatic controlling level, while realizing flood pattern even running, saves
It can lower consumption, it is unattended to realize water-injection station automatic water filling.
The present invention solves the multiple water filling pump motor work of a water-injection station, when working at the same time there are two vector frequency converter, protects
It demonstrate,proves two water filling pump motors to work with identical frequency coordination, guarantees that frequency conversion system energy consumption is minimum, system optimization；Have simultaneously
The independent and single independent 3 kinds of operational modes of pump of double pump joint control, double pump, are automatically switched；The present invention fills the water intelligence control system and sets
Meter is reasonable, structure is simple and convenient to operate, is at low cost, and greatly improving work efficiency.
The preferred embodiment for the present invention is explained in detail above in conjunction with attached drawing, but the present invention is not limited to above-mentioned implementations
Mode within the knowledge of a person skilled in the art can also be without departing from the purpose of the present invention
It makes a variety of changes.
Many other changes and remodeling can be made by not departing from the spirit and scope of the present invention.It should be appreciated that the present invention is not
It is limited to specific embodiment, the scope of the present invention is defined by the following claims.
Claims (10)
1. a kind of water-injection station double pump joint control fills the water intelligence control system, it is characterised in that: including host, slave, integrated control switch and
Water segregator manifold, the host include master controller, the first vector frequency converter, the first water filling pump motor and first pressure sensing
Device, wherein master controller connect the first vector frequency converter, first vector frequency converter be separately connected the first water filling pump motor and
First pressure sensor, wherein the first water filling pump motor and first pressure sensor are separately connected water segregator manifold, the slave
Including submaster controller, the second vector frequency converter, the second water filling pump motor and second pressure sensor, wherein submaster controller connection the
Two vector frequency converters, second vector frequency converter are separately connected the second water filling pump motor and second pressure sensor, wherein the
Two water filling pump motors and second pressure sensor are separately connected water segregator manifold, the integrated control switch be separately connected master controller and
Submaster controller.
2. a kind of water-injection station double pump joint control according to claim 1 fills the water intelligence control system, it is characterised in that: the master
Machine further includes the first interchanger, the first display and control unit, the first electricity ginseng monitoring unit and the first separate fan, and wherein master controller divides
It is not connect with the first interchanger, the first vector frequency converter, the first electricity ginseng monitoring unit and integrated control switch, first display and control unit
The first interchanger is connected, first vector frequency converter is separately connected the first water filling pump motor, the first separate fan and the first pressure
Force snesor, wherein the first water filling pump motor is separately connected the first separate fan and water segregator manifold, the first pressure sensing
Device connects water segregator manifold.
3. a kind of water-injection station double pump joint control according to claim 2 fills the water intelligence control system, it is characterised in that: the pair
Machine further includes second switch, the second display and control unit, the second electricity ginseng monitoring unit and the second separate fan, and wherein submaster controller divides
It is not connect with second switch, the second vector frequency converter, the second electricity ginseng monitoring unit and integrated control switch, second display and control unit
Second switch is connected, second vector frequency converter is separately connected the second water filling pump motor, the second separate fan and the second pressure
Force snesor, wherein the second water filling pump motor is separately connected the second separate fan and water segregator manifold, the second pressure sensing
Device connects water segregator manifold.
4. a kind of water-injection station double pump joint control according to claim 3 fills the water intelligence control system, it is characterised in that: described
Control switch includes knob, contact and mounting seat, and the knob connects contact and is set to mounting seat；The master controller and
Submaster controller includes control PC plate, output PC plate, controller housing, point indicator light and external communication interface, wherein master control
Including control PC plate and output PC plate inside device and submaster controller controller housing processed, wherein control PC plate connects output PC plate,
Point indicator light and external communication interface are equipped with outside the controller housing.
5. a kind of water-injection station double pump joint control according to claim 3 fills the water intelligence control system, it is characterised in that: described the
One interchanger and second switch include interchanger shell, communication interface RJ45, LED light, AlarmI/O interface, redundancy
Power supply I/O interface, wherein interchanger shell is equipped with communication interface RJ45, LED light, AlarmI/O interface and redundant power I/
O Interface.
6. a kind of water-injection station double pump joint control according to claim 3 fills the water intelligence control system, it is characterised in that: described the
One display and control unit and the second display and control unit include aobvious control shell, show control screen, touch tablet, power supply I/O interface, communication interface,
It wherein shows control shell upper surface and is equipped with aobvious control screen and touch tablet, wherein aobvious control housing sidewall is equipped with power supply I/O interface and communication
Interface.
7. a kind of water-injection station double pump joint control according to claim 3 fills the water intelligence control system, it is characterised in that: described the
One electricity ginseng monitoring unit and the second electricity ginseng monitoring unit include electricity ginseng monitoring shell, aobvious control screen, setting key, power supply I/O
Interface, CTI/O interface, voltage input I/O interface, communication I/O interface, wherein electricity ginseng monitoring shell upper surface is equipped with aobvious control screen
With setting key, wherein electricity ginseng monitoring housing sidewall is equipped with power supply I/O interface, CTI/O interface, voltage input I/O interface and logical
Interrogate I/O interface.
8. a kind of water-injection station double pump joint control according to claim 3 fills the water intelligence control system, it is characterised in that: described the
One vector frequency converter and the second vector frequency converter include frequency converter shell, IGBT, power supply PC plate, control PC plate, driving plate, straight
It is aobvious to flow reactor, capacitor group, rectifier group, radiator fan, input and output I/O interface, control terminal I/O interface and Keypad
Panel is controlled, IGBT, power supply PC plate, control PC plate, driving plate, direct current reactor, capacitor are wherein equipped with inside frequency converter shell
Group, rectifier group and radiator fan, wherein IGBT, power supply PC plate, control PC plate, driving plate, direct current reactor, capacitor group and
Rectifier group is sequentially connected, and frequency converter shell outer upper ends face is equipped with Keypad display and control panel, wherein outside frequency converter shell
Portion's side wall is equipped with input and output I/O interface and control terminal I/O interface, wherein Keypad display and control panel, input and output I/O interface
It is electrically connected respectively with control terminal I/O interface and controls PC plate；The first pressure sensor and second pressure sensor include peace
It fills pedestal, sensor housing, display LED, pressure-sensing component, signal and exports I/O interface, wherein sensor housing is set to peace
Pedestal upper end is filled, the pressure-sensing component is set to inside sensor housing, wherein display LED and signal export I/O interface
It is set to outside sensor housing, the pressure-sensing component wherein display LED and signal output I/O interface are electrically connected respectively.
9. a kind of water-injection station double pump joint control as claimed in claim 3 fills the water intelligent control method, which is characterized in that including following
Step:
Step 1 makes water-injection station double pump joint control water filling intelligence control system be powered, and system carries out self-test, if each component fault-free report
It is alert to enter preparation open state；
Step 2, after System self-test, the working condition of judgement integrated control switch first is led if integrated control switch is in an off state
Machine and slave enter independent operating state；If integrated control switch is in closed state, host and slave enter joint control operating status；
Step 3, when integrated control switch in the closure state, host booting operation, if host running frequency is met or exceeded
50Hz, the first water filling pump motor actual motion pressure is less than set target pressure, and runing time is more than 30min, at this moment master control
Device processed, which controls submaster controller by integrated control switch, makes slave Auto Power On, and otherwise system enters host single machine independent operating state；
Step 4, slave booting, system enters double pump joint control state, according to the goal pressure of setting and the first water filling pump motor/
The actual motion pressure of second water filling pump motor automatically adjusts, until the pressure value P of first pressure sensorIt is practicalWith first
The goal pressure P of display and control unit settingSettingIt is equal, and the frequency values f of the first vector frequency converter of host1With the second arrow of slave
Measure the frequency values f of frequency converter2Equal, system enters steady operational status, it may be assumed thatAnd；
Step 5, after system enters steady operational status, if the first vector frequency converter frequency f of host1Less than 40Hz, then
First separate fan and the second separate fan are opened, and guarantee that the first water filling pump motor and the second water filling pump motor radiate at low frequency
Performance does not reduce, and extends motor service life；
Step 6, when the goal pressure that water-injection station injection allocation is changed or set changes, if the pressure of first pressure sensor
Value is greater than the target pressure value of setting, and the frequency values of the first vector frequency converter and the second vector frequency converter are respectively less than 25Hz, this
When close slave, into host single machine working condition, system automatic adjustment reaches new steady s tate, avoids the first water injecting pump electric
Machine and the second water filling pump motor are not enough burnt in ultralow frequency lower fan heat, it may be assumed thatAnd。
10. a kind of water-injection station double pump joint control according to claim 9 fills the water intelligent control method, it is characterised in that: described
Soft starting mode, starting time are set as 40s at full capacity using vector controlled band pressure for host, slave booting in step 3,
Guarantee rated current of the starting maximum current impact less than the first water filling pump motor and the second water filling pump motor.
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| CN201811360390.8A CN109441791B (en) | 2018-11-15 | 2018-11-15 | Intelligent control system and method for double-pump combined control water injection of water injection station |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811360390.8A CN109441791B (en) | 2018-11-15 | 2018-11-15 | Intelligent control system and method for double-pump combined control water injection of water injection station |
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| CN109441791B CN109441791B (en) | 2023-09-26 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110331967A (en) * | 2019-06-11 | 2019-10-15 | 中国石油天然气股份有限公司 | Control and protection system and method for on-load starting of high-pressure water injection pump |
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| CN109441791B (en) | 2023-09-26 |
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