CN109440331A - High temperature gas-liquid dyeing machine - Google Patents
High temperature gas-liquid dyeing machine Download PDFInfo
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- CN109440331A CN109440331A CN201811569377.3A CN201811569377A CN109440331A CN 109440331 A CN109440331 A CN 109440331A CN 201811569377 A CN201811569377 A CN 201811569377A CN 109440331 A CN109440331 A CN 109440331A
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- high temperature
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- 239000007788 liquid Substances 0.000 title claims abstract description 67
- 238000004043 dyeing Methods 0.000 title claims abstract description 66
- 239000004744 fabric Substances 0.000 claims abstract description 163
- 238000003860 storage Methods 0.000 claims abstract description 59
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 49
- 238000004140 cleaning Methods 0.000 claims abstract description 19
- 230000033001 locomotion Effects 0.000 claims abstract description 14
- 230000005611 electricity Effects 0.000 claims abstract description 4
- 239000007921 spray Substances 0.000 claims description 20
- 238000005192 partition Methods 0.000 claims description 19
- 239000012530 fluid Substances 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000009825 accumulation Methods 0.000 claims description 9
- 238000011010 flushing procedure Methods 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 9
- 238000000605 extraction Methods 0.000 claims description 8
- 239000012535 impurity Substances 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 8
- 230000001276 controlling effect Effects 0.000 claims description 6
- 239000010865 sewage Substances 0.000 claims description 4
- 238000009940 knitting Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 2
- 230000002349 favourable effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 13
- 230000000694 effects Effects 0.000 description 5
- 244000144992 flock Species 0.000 description 5
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- -1 polytetrafluoroethylene Polymers 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/30—Means for cleaning apparatus or machines, or parts thereof
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses high temperature gas-liquid dyeing machines, including cylinder body, main pump and heat exchanger, the combined nozzle of the intracorporal fabric of cylinder mentions cloth rewinder roll, wind nozzle, swing cloth mechanism and cloth storage trough shuttling movement, combining nozzle includes (operating) water nozzle and atomizer, (operating) water nozzle, atomizer are connected to along fabric movement direction, main pump is connected to heat exchanger by cylinder bottom main pipeline, and heat exchanger is respectively communicated with (operating) water nozzle, atomizer by cylinder top main pipeline.The present invention is suitable for folding line and strain sensitive fabric, to fabric favorable expandability, batting is not easy to remain in overflow dyeing machine, more easy cleaning is cleaner, automatic hair catcher reduces manual operation before pump, requires low and water-saving, solar term, economize on electricity to dyeing, dyeing quality and dyeing efficiency are high, and production processing technology is simple, at low cost.
Description
Technical field
The invention belongs to overflow dyeing machine field, in particular to a kind of high temperature gas-liquid dyeing machine.
Background technique
Gas-liquid dyeing machine has many advantages, such as that bath raio is low, the process time is short, dyeing folding line is few, thus wide in textile dyeing field
General use.After the existing automatic razor of high temperature gas-liquid dyeing machine (hair catcher) is set to main pump mostly, in order to guarantee not occur
Stifled main pump phenomenon, and the filter device of manual cleaning is set before main pump, while gas-liquid dyeing machine bath raio is low plus wind cloth
Reason, cloth hair is relatively thin and more, and the cloth hair etc. glued in cylinder is relatively difficult to clean up.
Summary of the invention
The invention aims to provide a kind of high temperature gas-liquid dyeing machine, manual operation is reduced, is avoided some in overflow dyeing machine
A possibility that dead angle residual fabric batting, improves dyeing efficiency and dyeing quality, reduces energy consumption, reduces processing and manufacturing difficulty and system
Make cost.
According to an aspect of the present invention, high temperature gas-liquid dyeing machine includes cylinder body, main pump and heat exchanger, and cylinder is intracorporal to be knitted
The combined nozzle of object mentions cloth rewinder roll, wind nozzle, swing cloth mechanism and cloth storage trough shuttling movement, and combination nozzle includes (operating) water nozzle and atomization
Nozzle, (operating) water nozzle, atomizer are connected to along fabric movement direction, and main pump is connected to heat exchanger, heat exchange by cylinder bottom main pipeline
Device is respectively communicated with (operating) water nozzle, atomizer by cylinder top main pipeline.
Fabric using (operating) water nozzle, atomizer, mention cloth rewinder roll, wind nozzle and draw fabric and make shuttling movement, while dye liquor passes through
It crosses after cylinder base extracted out by main pump, enters heat exchanger by cylinder bottom main pipeline, dye liquor temperature increases, by cylinder top main pipeline
Into (operating) water nozzle, atomizer, dye liquor is contacted with fabric again and again by combining nozzle, is completed dyeing course, is controlled machine
Structure swings at wind nozzle rear portion, stacks fabric neatly in cloth storage trough.
Further, combination nozzle further includes that (operating) water nozzle water outlet, atomizer water outlet, fabric inlet and fabric go out
Mouthful, the side of (operating) water nozzle is equipped with (operating) water nozzle water outlet, and the two sides of atomizer are equipped with atomizer water outlet, and fabric inlet is set
There is selvage guide ring, fabric inlet, (operating) water nozzle, atomizer, fabric outlet are connected to along fabric movement direction.Selvage guide ring avoids as a result,
When fabric enters (operating) water nozzle and the friction of metallic walls, the scratch of fabric, while dye liquor and fabric counterflow exchange are reduced, is improved
Washing efficiency.
Wind nozzle includes cloth feeding chamber, air flow chamber and cloth outputting chamber, and cloth feeding chamber, cloth outputting chamber are connected to along fabric movement direction, cloth feeding
Inclined air inlet is equipped between chamber, cloth outputting chamber, air inlet is connected to air flow chamber, and air flow chamber is connected to blower.Fabric is through short as a result,
It is spread rapidly after temporarily squeezing, effectively reduces the folding line of fabric, improve cloth cover effect.
Swing cloth mechanism includes first motor, the first crank, first connecting rod, axis combination and controls bucket, and first motor can drive
First crank circles, and the first crank passes through first connecting rod can combine rotation with moving axis, and axis combination, which can drive, controls a bucket left side
Right swing controls one end of bucket by support connection wind nozzle, and bearing is socketed with bushing, and the other end for controlling bucket is matched with storage cloth
Slot.First motor drives the first crank to circle as a result, swings by first connecting rod, axis assemblage zone movable pendulum cloth bucket.
It controls and is equipped with regulating device between bucket, cloth storage trough, regulating device includes handwheel, tooth case, axis, the second crank, second
Connecting rod and presser foot, the both ends of presser foot are equipped with baffle, and each baffle accordingly fits in the side plate of cloth storage trough, and handwheel can drive
Dynamic tooth case band moving axis rotates, and axis can drive the second crank to circle, and the second crank can drive presser foot by second connecting rod
The swing in cloth storage trough.Handwheel drives tooth case as a result, circles axis, through the second crank, second connecting rod band dynamic pressure
The side plate of fabric swatch swing in adjustable range, cloth storage trough is effectively bonded with baffle, is eliminated because presser foot is moved forward and backward
And the gap between the side plate of cloth storage trough is generated, avoiding fabric clamping cloth caused by the gap, pull etc. influences.
Cloth storage trough includes two end plates and one piece of partition, and partition is placed between two end plates, between partition and every piece of end plate
It is respectively provided with presser foot, presser foot is equipped with cleaning hole, and cleaning hole is set to the joint of presser foot and end plate and partition.Compress as a result,
The region of plate and end plate and partition joint is corner or spot as yet untouched by a clean-up campaign, easily forms dirt without easy cleaning, part dirt is contacted with fabric
After be attached to fabric surface, and then influence the quality of fabric, cleaning hole be set in the region, allow part water to this part into
Row cleaning, and be not easy to form dirt；End plate, partition are all made of overall structure, and the end plate and partition for avoiding separate structure can shapes
At stepped area, soft flocks and dye liquor residual are easily accumulated without easy cleaning, influences the quality of subsequent fabric.
Further, the bottom of cylinder body is sequentially connected to main pump, heat exchanger, automatic hair catcher packet by automatic hair catcher
Include the second motor, transmission shaft, blade, filter screen and shell, the second motor is installed on shell, and with transmission axis connection, transmission shaft
Equipped with blade, filter screen is built in shell, and covers in the outer rim of blade, and filter chamber, liquid storage chamber are equipped in shell and stores up dirty chamber, mistake
Filter chamber, liquid storage chamber are separated by filter screen, and liquid storage chamber is connected to fluid outlet, and fluid outlet is connected to heat exchange by pipeline
Device, one end of filter screen are equipped with fluid inlet, and dirty chamber is stored up in the other end connection of filter screen, store up dirty chamber by blowdown valve and are connected to row
Dirty mouth stores up dirty chamber and is communicated with flushing pipe, and flushing pipe is connected to rinse mouth by flushing valve.As a result, the second motor drive transmission shaft and
The blade scraping of blade rotation, blade is attached to the sundries of filter screen inner wall, to filter out most of batting in dye liquor simultaneously
Automatic cleaning is collected and is discharged, and manual operation is not required to, to improve dyeing quality and dyeing efficiency, reduces manual operation.
Further, cylinder body is connected with spray tube by water inlet, and the spray face of spray tube is arc-shaped, outside wind nozzle
Wall forms impurity accumulation area in fabric entry end, and the spray face of spray tube is towards impurity accumulation area.Spray tube can clean as a result,
The accumulated soft flocks of impurity accumulation area and dye liquor residual, improve the quality of subsequent fabric.
Further, nozzle, wind nozzle are combined to connect by liquid storage chamber, mentions cloth rewinder roll and is placed in that liquid storage is intracavitary, and liquid storage chamber passes through
Return pipe is connected to the bottom of cylinder body.The bottom for stockpiling dye liquor and capable of being back to cylinder body by return pipe in time of liquid storage chamber as a result,
Portion, participation recycle next time, be effectively guaranteed fabric operation it is smooth, also reduce the bath raio of overflow dyeing machine.
Further, high temperature gas-liquid dyeing machine further includes contactor pump, and contactor pump is correspondingly connected with suction pipe, extraction pipe, extraction
Pipe is connected to cylinder bottom main pipeline, and cylinder top main pipeline is connected to mixing tube by liquid back pipe, and mixing tube is set to the bottom of cylinder body.It contaminates as a result,
Liquid imports cylinder bottom main pipeline after contactor pump is by the bottom extraction of cylinder body, and through over-heat-exchanger, dye liquor temperature is increased, then by cylinder top
Main pipeline returns to mixing tube mixing through liquid back pipe, efficiently reduces the temperature of the top dye liquor of cylinder body and the bottom dye liquor of cylinder body
Difference avoids dyeing flower phenomenon.
The present invention is suitable for folding line and strain sensitive fabric, and to fabric favorable expandability, batting is not easy to remain in overflow dyeing machine, is easier to
Cleaning is cleaner, and automatic hair catcher reduces manual operation before pumping, to dyeing requirement low and water-saving, solar term, economize on electricity, dye
Chromaticness amount and dyeing efficiency are high, and production processing technology is simple, at low cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of high temperature gas-liquid dyeing machine of the present invention；
Fig. 2 is the structural schematic diagram of the combination nozzle of high temperature gas-liquid dyeing machine shown in Fig. 1；
Fig. 3 is the application schematic diagram of combination nozzle shown in Fig. 2；
Fig. 4 is the structural schematic diagram of the wind nozzle of high temperature gas-liquid dyeing machine shown in Fig. 1；
Fig. 5 is the application schematic diagram of wind nozzle shown in Fig. 4；
Fig. 6 is the schematic front view of the swing cloth mechanism of high temperature gas-liquid dyeing machine shown in Fig. 1；
Fig. 7 is the left view schematic diagram of the swing cloth mechanism of high temperature gas-liquid dyeing machine shown in Fig. 1；
Fig. 8 is the schematic front view of the regulating device of high temperature gas-liquid dyeing machine shown in Fig. 1；
Fig. 9 is the right side view of the regulating device of high temperature gas-liquid dyeing machine shown in Fig. 1；
Figure 10 is one of the partial structural diagram of cloth storage trough of high temperature gas-liquid dyeing machine shown in Fig. 1；
Figure 11 is the two of the partial structural diagram of the cloth storage trough of high temperature gas-liquid dyeing machine shown in Fig. 1；
Figure 12 is the partial structural diagram of the cloth storage trough of existing gas-liquid dyeing machine；
Figure 13 is the schematic front view of the automatic hair catcher of high temperature gas-liquid dyeing machine shown in Fig. 1；
Figure 14 is the A-A schematic cross-sectional view of automatic hair catcher shown in Figure 13；
Figure 15 is one of the dye liquor flow path schematic diagram of high temperature gas-liquid dyeing machine shown in Fig. 1；
Figure 16 is the two of the dye liquor flow path schematic diagram of high temperature gas-liquid dyeing machine shown in Fig. 1；
Figure 17 is the three of the dye liquor flow path schematic diagram of high temperature gas-liquid dyeing machine shown in Fig. 1；
Figure 18 is the four of the dye liquor flow path schematic diagram of high temperature gas-liquid dyeing machine shown in Fig. 1.
Specific embodiment
The invention will now be described in further detail with reference to the accompanying drawings.
As shown in Figure 1, arrow show traffic direction of the fabric 1 in cylinder body 2.The high temperature gas-liquid dyeing machine includes cylinder body
2, automatic hair catcher 10, main pump 44 and heat exchanger 11, the combined nozzle 3 of fabric 1 in cylinder body 2, mention cloth rewinder roll 4, wind nozzle 5,
7 shuttling movement of swing cloth mechanism 6 and cloth storage trough, using combination nozzle 3, mention cloth rewinder roll 4, wind nozzle 5 draw fabric 1 make circulation fortune
It is dynamic, it controls and is equipped with regulating device 9 between bucket 8, cloth storage trough 7, the bottom of cylinder body 2 is equipped with automatic hair catcher 10, automatic hair catcher 10
It is connected to main pump 44 by pipeline, main pump 44 is connected to heat exchanger 11 by cylinder bottom main pipeline 49, and heat exchanger 11 passes through cylinder top master
The connection combination nozzle 3 of pipeline 50.It mentions cloth rewinder roll 4 and is built in cylinder body 2, reduce complete machine height and manufacturing cost, reduce the fortune of fabric 1
Tension when row, so that 1 cloth feeding of fabric is more smooth, requirement when reducing cloth feeding to blower 12.
As shown in Figure 1, 2, combination nozzle 3 includes (operating) water nozzle 13, atomizer 14, (operating) water nozzle water outlet 15, atomizer
High temperature dye liquor is sent by cylinder top main pipeline 50 and is atomized by water outlet 16, fabric inlet 17 and fabric outlet 18, heat exchanger 11
Nozzle 14, and high-temperature water is sent into (operating) water nozzle 13, the side of (operating) water nozzle 13 are equipped with (operating) water nozzle water outlet 15, and the two of atomizer 14
Side is equipped with atomizer water outlet 16.During fabric 1 is by combination nozzle 3, dye liquor sprays to fabric 1 upwards and swaps,
Reach dye purpose, fabric 1 is identical as the dye liquor direction of motion during this, has participated in the dye liquor of dyeing course due to self gravity
It moves downward, a reverse movement can be carried out with fabric 1 at this time, the counterflow exchange process of dye liquor and fabric 1 is formed, realize secondary
Upper dye effect.Same reason during washing process after dyeing, can greatly improve washing efficiency, shorten washing process
Required time, and the level dyeing degree that fabric 1 is exchanged with dye liquor single cycle is high.
As shown in Figure 2,3, fabric inlet 17 is equipped with selvage guide ring 51, and selvage guide ring 51 is polytetrafluoroethylene (PTFE) selvage guide ring, due to storage
The width reason of cloth slot 7, fabric 1 is forming angle α between 13 Shi Huiyu (operating) water nozzle 13 of (operating) water nozzle, so that fabric 1 and water
The metal wall friction of 13 inlet of nozzle is larger, be easy fabric 1 is caused to abrade, be arranged selvage guide ring 51, effectively avoid fabric 1 into
When entering (operating) water nozzle 13 and the friction of metallic walls, it can greatly reduce herein to scratch etc. caused by fabric 1.
As shown in figures 1,4 and 5, wind nozzle 5 includes cloth feeding chamber 19, air flow chamber 20 and cloth outputting chamber 21, cloth feeding chamber 19, cloth outputting chamber
Inclined air inlet 22 is equipped between 21, air inlet 22 is connected to air flow chamber 20, and air flow chamber 20 is connected to blower 12.When fabric 1 from
When cloth feeding 19 linear transmission of chamber, the air-flow of 12 inflow stream chamber 20 of blower is blown by inclined air inlet 22 towards fabric 1 is oblique
Wind, fabric 1 are spread rapidly after of short duration extruding, effectively reduce the folding line of fabric 1, improve cloth cover effect, then from cloth outputting
Chamber 21 exports.The outer wall of wind nozzle 5 forms impurity accumulation area 52 in fabric entry end, and cylinder body 2 is connected with spray by water inlet 53
The spray face of shower pipe 54, spray tube 54 is arc-shaped, and the spray face of spray tube 54 is towards impurity accumulation area 52.Spray tube is for clear
The accumulated soft flocks of impurity accumulation area 52 and dye liquor residual are washed, the quality of subsequent fabric is improved.
As shown in Fig. 1,6,7, swing cloth mechanism 6 includes first motor 23, the first crank 24, first connecting rod 25, axis combination 26
With control bucket 8, control for two and connected between bucket 8 by connecting rod 55, the one end for each controlling bucket 8 passes through 56 connection wind nozzles of bearing
5 cloth outputting chamber 21, bearing 56 are socketed with bushing 57, and bushing 57 is polytetrafluoroethylene bushing, and the other end is matched with cloth storage trough 7, the
One motor 23 drives the first crank 24 to circle, and the first crank 24 is by first connecting rod 25 with 26 rotation of moving axis combination, axis
Combination 26 drives the bucket 8 of controlling in left side to swing, to drive the bucket 8 of controlling on right side to swing by connecting rod 55, makes to knit
Object 1 neatly stacks in cloth storage trough 7.
As shown in Fig. 1,8,9,10, regulating device 9 includes handwheel 27, tooth case 28, axis 29, the second crank 30, second connecting rod
31 and presser foot 32, handwheel 27 drives tooth case 28 to rotate with moving axis 29, and axis 29 drives the second crank 30 to circle, and second is bent
Handle 30 drives the swing in cloth storage trough 7 of presser foot 32 by second connecting rod 31, is suitable for equipment to adjust cloth storage trough 7
Zephyr and heavily fabric, adaptability enhancing.The both ends of presser foot 32 are equipped with baffle 58, and baffle 58 is polytetrafluoroethylene (PTFE)
Plate, each baffle 58 accordingly fit in the side plate 59 of cloth storage trough 7, due to the back-and-forth motion of presser foot 32, so that presser foot 32
There are certain gap between the side plate 59 of cloth storage trough 7, if fabric 1 passes through this gap, the shadows such as it be easy to cause clamping cloth, pulls
It rings, however baffle 58 is set in the two sides of presser foot 32, and baffle 58 is effectively bonded with the side plate 59 of cloth storage trough 7, to disappear
Except this influence.
As shown in figure 11, cloth storage trough 7 include two end plates 45 and one piece of partition 46, partition 46 be placed in two end plates 45 it
Between, presser foot 32 is respectively provided between partition 46 and every piece of end plate 45, presser foot 32 is equipped with cleaning hole 47, and cleaning hole 47 is set to compress
The joint of plate 32 and end plate 45 and partition 46.The region of presser foot 32 and 46 joint of end plate 45 and partition is corner or spot as yet untouched by a clean-up campaign,
Dirt is easily formed without easy cleaning, part dirt is attached to fabric surface after contacting with fabric, and then influences the quality of fabric,
Region setting cleaning hole 47, cleans part water to this part, and is not easy to form dirt.As shown in figure 12, existing
Have air flow dyeing machine and gas-liquid dyeing machine end plate and partition be separate structure, form stepped area 48, easily accumulate soft flocks and
Dye liquor is remained without easy cleaning, influences the quality of subsequent fabric, as shown in fig. 6, end plate 45, partition 46 be all made of it is whole hardened
Structure, the end plate and partition for eliminating separate structure shown in Fig. 7 are formed by stepped area, not will cause easily accumulation soft flocks and dye liquor
The phenomenon that residual is without easy cleaning, guarantee subsequent fabric and process are normally carried out.
As shown in Fig. 1,13,14, hair catcher 10 includes the second motor 33, transmission shaft 34, blade 35, filter screen 36 and shell
37, the second motor 33 is installed on shell 37, and connect with transmission shaft 34, and transmission shaft 34 is equipped with blade 35, and filter screen 36 is built in
Shell 37, and cover in the outer rim of blade 35, filter chamber 38, liquid storage chamber 39 are equipped in shell 37 and store up dirty chamber 40, filter chamber 38, storage
Sap cavity 39 is separated by filter screen 36, and liquid storage chamber 39 is connected to fluid outlet 41, and fluid outlet 41 is connected to hot friendship by pipeline
Parallel operation 11, one end of filter screen 36 are equipped with fluid inlet 42, and dirty chamber 40 is stored up in the other end connection of filter screen 36, store up dirty chamber 40 and are connected to
In sewage draining exit 43.It stores up dirty chamber 40 and is communicated with flushing pipe 60, flushing pipe 60 is connected to rinse mouth 62 by flushing valve 61, passes through rinse mouth
62 are rinsed the sundries residual that not The book of Changes blowdown valve 63 and sewage draining exit 43 are discharged, and effectively improve contaminant removal effectiveness and blowdown effect
Fruit.Sundries can be attached to 36 inner wall of filter screen during fluid is flowed out through filter, and the second motor 33 drives transmission shaft 34 and knife
Piece 35 rotates, and the blade scraping of blade 35 is made to be attached to the sundries of 36 inner wall of filter screen；Fluid is through filter by fluid inlet 42
Into filter chamber 38, enters liquid storage chamber 39 through the filtering of filter screen 36, flowed out by fluid outlet 41, the lower place of flow velocity, sundries
Easier deposition, and storage 40 flow velocity of dirty chamber is minimum, sundries can be accumulated storing up dirty chamber 40, and the sundries in the dirty chamber 40 of storage is through sewage draining exit 43
Decontamination function is realized in discharge, to realize full-automatic defeathering, is removed artificial cleaning from, is reduced labor intensity.
As shown in Fig. 1,15,16, after dye liquor is extracted out from the bottom of cylinder body 2 by main pump 44, enter heat from cylinder bottom main pipeline 49
Exchanger 11, dye liquor temperature increase, and enter combination nozzle 3 by cylinder top main pipeline 50, so that dye liquor passes through combination nozzle 3 weeks
And contacted with fabric 1 with renewing, dyeing course is completed, however since dye liquor amount is bigger in dyeing course, when water circulation primary
Between it is longer, will cause that the dye liquor temperature difference in cylinder body 2 is big, and then influence the dyeing effect of fabric 1, or even occur that dyeing is uneven and dye
Flower phenomenon.It in order to eliminate this influence, is correspondingly connected with provided with contactor pump 66 and is pumped into pipe 67, extraction pipe 68, extraction pipe 68 is connected to
Cylinder bottom main pipeline 49, cylinder top main pipeline 50 are connected to mixing tube 70 by liquid back pipe 69, and mixing tube 70 is set to the bottom of cylinder body 2.Dye
Liquid imports cylinder bottom main pipeline 49 through extraction pipe 68 again after being pumped into pipe 67 and extracting out by the bottom of cylinder body 2 through contactor pump 66, through overheating
Exchanger 11, dye liquor temperature increases, then returns to mixing tube 70 through liquid back pipe 69 by cylinder top main pipeline 50 and mix, and efficiently reduces
The temperature difference of the bottom dye liquor of the top dye liquor and cylinder body 2 of cylinder body 2, avoids dyeing flower phenomenon.
As shown in Fig. 1,17,18, combination nozzle 3, wind nozzle 5 are connected by liquid storage chamber 64, are mentioned cloth rewinder roll 4 and are placed in liquid storage chamber 64
Interior, after the combined nozzle 3 of dye liquor is swapped with fabric 1, a part of dye liquor returns to cylinder body 2 after self gravity moves downward
Interior, a part of dye liquor can enter in the liquid storage chamber 64 for mentioning cloth rewinder roll 4 with fabric 1, and furthermore a part of dye liquor in fabric 1 is through mentioning
It can overflow after the extruding of cloth rewinder roll 4, also enter in the liquid storage chamber 64 for mentioning cloth rewinder roll 4.If this two parts enters the liquid storage chamber for mentioning cloth rewinder roll 4
Dye liquor in 64 can not be back to the bottom of cylinder body 2 in time, then will affect combination nozzle 3 and propose the fortune of fabric 1 between cloth rewinder roll 4
Row, also will increase the bath raio of overflow dyeing machine.In order to eliminate this influence, cylinder body is connected to by return pipe 65 provided with liquid storage chamber 64
2 bottom, the setting of return pipe 65 enable the dye liquor that stockpiles of liquid storage chamber 64 to be back to cylinder body 2 by return pipe 65 in time
Bottom, participation recycles next time, is effectively guaranteed fabric 1 and runs smooth, also reduce the bath raio of overflow dyeing machine.
Claims (10)
1. high temperature gas-liquid dyeing machine, which is characterized in that including cylinder body (2), main pump (44) and heat exchanger (11), the cylinder body
(2) fabric (1) combined nozzle (3) in proposes cloth rewinder roll (4), wind nozzle (5), swing cloth mechanism (6) and cloth storage trough (7) circulation fortune
Dynamic, the combination nozzle (3) includes (operating) water nozzle (13) and atomizer (14), the (operating) water nozzle (13), atomizer (14) edge
The connection of fabric (1) direction of motion, the main pump (44) pass through cylinder bottom main pipeline (49) connection heat exchanger (11), the heat exchange
Device (11) is respectively communicated with (operating) water nozzle (13), atomizer (14) by cylinder top main pipeline (50).
2. high temperature gas-liquid dyeing machine according to claim 1, which is characterized in that the combination nozzle (3) further includes water spray
Mouth water outlet (15), atomizer water outlet (16), fabric inlet (17) and fabric outlet (18), the one of the (operating) water nozzle (13)
Side is equipped with (operating) water nozzle water outlet (15), and the two sides of the atomizer (14) are equipped with atomizer water outlet (16), described to knit
Object entrance (17) is equipped with selvage guide ring (51), the fabric inlet (17), (operating) water nozzle (13), atomizer (14), fabric outlet
(18) it is connected to along fabric (1) direction of motion.
3. high temperature gas-liquid dyeing machine according to claim 2, which is characterized in that the wind nozzle (5) includes cloth feeding chamber
(19), air flow chamber (20) and cloth outputting chamber (21), the cloth feeding chamber (19), cloth outputting chamber (21) are connected to along fabric (1) direction of motion, institute
It states and is equipped with inclined air inlet (22) between cloth feeding chamber (19), cloth outputting chamber (21), the air inlet (22) is connected to air flow chamber (20),
The air flow chamber (20) is connected to blower (12).
4. high temperature gas-liquid dyeing machine according to claim 3, which is characterized in that the swing cloth mechanism (6) includes the first electricity
Machine (23), the first crank (24), first connecting rod (25), axis combine (26) and control bucket (8), and the first motor (23) can drive
First crank (24) circles, and first crank (24) can combine (26) rotation by first connecting rod (25) with moving axis,
Axis combination (26), which can drive, to be controlled bucket (8) and swings, and described one end for controlling bucket (8) is sprayed by bearing (56) connection wind
Mouth (5), the bearing (56) are socketed with bushing (57), and the other end for controlling bucket (8) is matched with cloth storage trough (7).
5. high temperature gas-liquid dyeing machine according to claim 4, which is characterized in that it is described control bucket (8), cloth storage trough (7) it
Between be equipped with regulating device (9), the regulating device (9) includes handwheel (27), tooth case (28), axis (29), the second crank (30), the
The both ends of two connecting rods (31) and presser foot (32), the presser foot (32) are equipped with baffle (58), and each baffle (58) is accordingly
The side plate (59) of cloth storage trough (7) is fitted in, the handwheel (27) can drive tooth case (28) band moving axis (29) to rotate, the axis (29)
The second crank (30) can be driven to circle, second crank (30) can drive presser foot (32) by second connecting rod (31)
In cloth storage trough (7) interior swing.
6. high temperature gas-liquid dyeing machine according to claim 5, which is characterized in that the cloth storage trough (7) includes two end plates
(45) it is placed between two end plates (45) with one piece of partition (46), the partition (46), the partition (46) and every piece of end plate
(45) it is respectively provided between presser foot (32), the presser foot (32) is equipped with cleaning hole (47), and the cleaning hole (47) is set to compress
Plate (32) and end plate (45) and the joint of partition (46).
7. -6 any high temperature gas-liquid dyeing machine according to claim 1, which is characterized in that the bottom of the cylinder body (2) is logical
It crosses automatic hair catcher (10) and is sequentially connected to main pump (44), heat exchanger (11), the automatic hair catcher (10) includes the second electricity
Machine (33), transmission shaft (34), blade (35), filter screen (36) and shell (37), second motor (33) are installed on shell
(37), it and with transmission shaft (34) connect, the transmission shaft (34) is equipped with blade (35), and the filter screen (36) is built in shell
(37), and the outer rims of blade (35) is covered in, filter chamber (38), liquid storage chamber (39) and storage dirt chamber is equipped in the shell (37)
(40), the filter chamber (38), liquid storage chamber (39) are separated by filter screen (36), and the liquid storage chamber (39) is connected to fluid outlet
(41), the fluid outlet (41) is connected to heat exchanger (11) by pipeline, and one end of the filter screen (36) is equipped with fluid
Dirty chamber (40) is stored up in entrance (42), the other end connection of the filter screen (36), and the dirty chamber (40) of the storage is connected by blowdown valve (63)
It passes through sewage draining exit (43), the dirty chamber (40) of the storage is communicated with flushing pipe (60), and the flushing pipe (60) is connected by flushing valve (61)
Logical rinse mouth (62).
8. -6 any high temperature gas-liquid dyeing machine according to claim 1, which is characterized in that the cylinder body (2) passes through water inlet
Mouthful (53) are connected with spray tube (54), and the spray face of the spray tube (54) is arc-shaped, and the outer wall of the wind nozzle (5) is in knitting
Object arrival end forms impurity accumulation area (52), and the spray face of the spray tube (54) is towards impurity accumulation area (52).
9. -6 any high temperature gas-liquid dyeing machine according to claim 1, which is characterized in that the combination nozzle (3), wind spray
Mouth (5) is connected by liquid storage chamber (64), and the cloth rewinder roll (4) that mentions is placed in liquid storage chamber (64), and the liquid storage chamber (64) passes through return water
Pipe (65) is connected to the bottom of cylinder body (2).
10. -6 any high temperature gas-liquid dyeing machine according to claim 1, which is characterized in that further include contactor pump (66), institute
It states contactor pump (66) and is correspondingly connected with suction pipe (67), extraction pipe (68), extraction pipe (68) connection cylinder bottom main pipeline (49), institute
Cylinder top main pipeline (50) is stated by liquid back pipe (69) connection mixing tube (70), the mixing tube (70) is set to the bottom of cylinder body (2).
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| CN201811569377.3A CN109440331B (en) | 2018-12-21 | 2018-12-21 | High-temperature gas-liquid dyeing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811569377.3A CN109440331B (en) | 2018-12-21 | 2018-12-21 | High-temperature gas-liquid dyeing machine |
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| CN109440331B CN109440331B (en) | 2024-01-05 |
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| CN201811569377.3A Active CN109440331B (en) | 2018-12-21 | 2018-12-21 | High-temperature gas-liquid dyeing machine |
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Cited By (10)
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| CN110004612A (en) * | 2019-04-20 | 2019-07-12 | 厦门保视丽无尘科技有限公司 | A kind of washing drying integral machine |
| CN110438695A (en) * | 2019-09-03 | 2019-11-12 | 佛山市三技精密机械有限公司 | High temperature spring overflow dyeing machine |
| CN111286888A (en) * | 2020-03-30 | 2020-06-16 | 广东溢达纺织有限公司 | Cloth dyeing equipment |
| CN111926518A (en) * | 2020-07-16 | 2020-11-13 | 福建宇邦纺织科技有限公司 | Direct steam spraying and preshrinking device of gas-liquid dyeing machine |
| CN112323285A (en) * | 2020-10-15 | 2021-02-05 | 高勋绿色智能装备(佛山)有限公司 | Dyeing machine with nozzle and left-right cloth swinging transmission mechanism |
| CN112411082A (en) * | 2020-10-26 | 2021-02-26 | 佛山市三技精密机械有限公司 | Tubular gas-liquid dyeing machine |
| CN112411048A (en) * | 2020-10-26 | 2021-02-26 | 佛山市三技精密机械有限公司 | High-temperature gas-liquid dyeing machine |
| CN112746415A (en) * | 2020-12-23 | 2021-05-04 | 江苏博森机械制造有限公司 | Cloth guide device and gas-liquid cloth dyeing machine comprising same |
| CN113089223A (en) * | 2021-04-09 | 2021-07-09 | 浙江紫竹梅印染有限公司 | Improve dyeing efficiency's air current dyeing machine nozzle structure and dyeing machine |
| CN114687092A (en) * | 2022-04-29 | 2022-07-01 | 高勋绿色智能装备(佛山)有限公司 | Ultralow-tension fabric running system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110004612A (en) * | 2019-04-20 | 2019-07-12 | 厦门保视丽无尘科技有限公司 | A kind of washing drying integral machine |
| CN110004612B (en) * | 2019-04-20 | 2021-07-06 | 厦门保视丽无尘科技有限公司 | Washing and drying integrated machine |
| CN110438695A (en) * | 2019-09-03 | 2019-11-12 | 佛山市三技精密机械有限公司 | High temperature spring overflow dyeing machine |
| CN110438695B (en) * | 2019-09-03 | 2024-02-09 | 三技精密技术(广东)股份有限公司 | High Wen Chongquan dyeing machine |
| CN111286888A (en) * | 2020-03-30 | 2020-06-16 | 广东溢达纺织有限公司 | Cloth dyeing equipment |
| CN111926518A (en) * | 2020-07-16 | 2020-11-13 | 福建宇邦纺织科技有限公司 | Direct steam spraying and preshrinking device of gas-liquid dyeing machine |
| CN112323285A (en) * | 2020-10-15 | 2021-02-05 | 高勋绿色智能装备(佛山)有限公司 | Dyeing machine with nozzle and left-right cloth swinging transmission mechanism |
| CN112411082A (en) * | 2020-10-26 | 2021-02-26 | 佛山市三技精密机械有限公司 | Tubular gas-liquid dyeing machine |
| CN112411048A (en) * | 2020-10-26 | 2021-02-26 | 佛山市三技精密机械有限公司 | High-temperature gas-liquid dyeing machine |
| CN112746415A (en) * | 2020-12-23 | 2021-05-04 | 江苏博森机械制造有限公司 | Cloth guide device and gas-liquid cloth dyeing machine comprising same |
| CN113089223A (en) * | 2021-04-09 | 2021-07-09 | 浙江紫竹梅印染有限公司 | Improve dyeing efficiency's air current dyeing machine nozzle structure and dyeing machine |
| CN114687092A (en) * | 2022-04-29 | 2022-07-01 | 高勋绿色智能装备(佛山)有限公司 | Ultralow-tension fabric running system |
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Address after: 528000 12 workshops at No. 1 Huabao South Road, Chancheng District, Foshan City, Guangdong Province Applicant after: Sanji precision technology (Guangdong) Co.,Ltd. Address before: 528000 12 workshops at No. 1 Huabao South Road, Chancheng District, Foshan City, Guangdong Province Applicant before: SON-TECH PRECISION MACHINERY Co.,Ltd. |
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