Disclosure of Invention
The invention provides a novel forming device and a novel forming method for float glass ceramics, which change the original horizontal fixed runner lip brick structure into a runner and vertical runner and movable lip brick structure, so that the temperature of the runner, the runner and the lip bricks can be independently controlled, the problem of crystallization caused by the temperature problem is effectively solved, the crystallization area can be controlled, the crystallization is easier to process, the problem of production caused by crystallization at the runner lip brick is solved, and meanwhile, the movable lip brick is adopted, the lip brick is convenient to replace after crystallization, and the influence on other structures in the device can not be brought. The technical scheme of the invention is realized as follows:
a novel forming device of float glass ceramics comprises a flow channel, a movable lip brick and a tin bath, wherein the top of the flow channel is provided with a flow channel top brick, the side wall of the flow channel is provided with a flow channel wall brick, the bottom of the flow channel top brick is provided with a flow channel bottom brick, a safety flashboard is inserted in the flow channel top brick and penetrates through the flow channel top brick and falls into the flow channel, the bottom of the flow channel is provided with a flow channel bottom brick, the upper part of the flow channel bottom brick is provided with an adjusting flashboard, one side of the adjusting flashboard abuts against the side surface of the flow channel top brick, one side of the adjusting flashboard is provided with a sealing top brick, the flow channel bottom brick and the bottom of the flow channel bottom brick both fall on the same backing brick, the bottom of the backing brick is connected with a support frame, the movable lip brick and the tin bath are arranged below the backing brick, the bottom of the tin bath is provided with, the position of the inclined side face corresponds to the position right below the side face of the launder bottom brick.
In the novel forming device of the float glass-ceramic, the movable lip brick comprises a top surface, a first bottom surface, a second bottom surface, a left side surface and a right inclined surface, wherein the top surface, the first bottom surface, the second bottom surface and the left side surface are all planes, the first bottom surface is in contact with the side wall brick, the second bottom surface is above the side wall brick and the tin bath notch, the right inclined surface is above the tin bath notch and is a downward inclined surface, the joint of the top surface and the right inclined surface is a smooth arc surface, and the joint of the second bottom surface and the right side surface is a fillet surface.
In the novel forming device of float glass ceramics, the top surface of the runner bottom brick is in an upward slope along the flow direction.
In the novel forming apparatus for float glass-ceramic of the present invention, the trough is in an open state or a semi-open state or a closed state.
The invention also provides a novel forming method of float glass ceramics, which comprises three temperature control means, namely primary temperature control, secondary temperature control and tertiary temperature control, wherein the tertiary temperature control is carried out in three corresponding temperature control areas, namely a temperature control area A, a temperature control area B and a temperature control area C, the temperature control area A is positioned at the upper part of the launder bottom brick, the temperature control area B is positioned at the side surface of the launder bottom brick, and the temperature control area C is positioned at the oblique side surface of the movable lip brick, and the method comprises the following steps:
(1) the melted microcrystalline glass liquid flows into the sluice from the flashboard through the runner, then flows into the launder, passes through the temperature control area A, is subjected to primary temperature control, and is controlled above the crystallization temperature by adopting a high-temperature means, so that the crystallization of the area is avoided;
(2) the microcrystalline glass liquid flows into a temperature control area B, and secondary temperature control is carried out in the area by adopting a natural cooling and air cooling or water cooling method;
(3) and the microcrystalline glass liquid flows to the movable lip brick, flows through the temperature control area C, is subjected to temperature control for three times in the area by adopting an electric heating or air cooling and water cooling mode, so that the microcrystalline glass liquid reaches a temperature suitable for forming, enters a tin bath, and is finally formed in the tin bath.
In the novel forming method of float glass-ceramic of the invention, the channel through which the glass-ceramic liquid flows in the temperature control area A is horizontal, the channel through which the glass-ceramic liquid flows in the temperature control area B is vertical, and the channel through which the glass-ceramic liquid flows in the temperature control area C is inclined.
In the novel forming method of the float glass ceramics, the flow of the three temperature control areas can be adjusted by adopting an adjusting flashboard control or liquid level control mode.
The novel forming device and the method for the float glass-ceramic have the following beneficial effects:
1. the original structure of the horizontal fixed runner lip brick is changed into a structure of a runner and a vertical runner and a movable lip brick, so that the temperature of the runner, the runner and the lip brick can be controlled independently, the problem of crystallization caused by the temperature problem is solved effectively, the crystallization area can be controlled, the crystallization is easier to process, and the problem of production caused by crystallization at the runner lip brick is solved.
2. The movable lip brick is adopted, after crystallization, the lip brick is convenient to replace, and other structures in the device cannot be affected.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Example 1
As shown in figures 1 and 3, a new forming device for float glass ceramics comprises a runner 1, a runner 2, a movable lip brick 3 and a tin bath 4, wherein the top of the runner is provided with a runner top brick 5, the side wall of the runner is provided with a runner wall brick 6, the bottom of the runner top brick is provided with a runner bottom brick 7, the top surface of the runner bottom brick 7 is in an upward slope shape along the flow direction, a safety flashboard 8 is inserted in the runner top brick 5, the safety flashboard 8 penetrates through the runner top brick 5, the melted glass ceramics flows in from the flashboard 8 through the runner 1, the safety flashboard 8 is used for setting the highest level of the glass ceramics when flowing through the runner 1 by fixing a proper height position, thereby not only controlling the flow and the flow velocity of the glass, but also preventing the overflow risk of the runner of the glass, the glass liquid flows into the runner 2, and the temperature control area A is used for controlling the temperature once, the temperature is controlled above the crystallization temperature, and ensuring that, the bottom of the launder 2 is provided with a launder bottom brick 9, the upper part of the launder bottom brick 9 is provided with an adjusting flashboard 10, one side of the adjusting flashboard 10 is abutted against the side surface of a launder top brick 5, one side of the adjusting flashboard is provided with a sealing top brick 11, the height position from the bottom surface of an adjusting plate to the top surface of the launder bottom brick 9 can be used for adjusting the flow and flow speed of microcrystalline glass liquid when flowing through the launder 2, the bottoms of the launder bottom brick 9 and the launder bottom brick 7 are both dropped on the same backing brick 12, the bottom of the backing brick 12 is connected with a support frame 13, a movable lip brick 3 and a tin bath 4 are arranged below the backing brick 13, the glass liquid flows through the right side surface of the launder bottom brick 9, which is a temperature control area B, secondary temperature control is carried out, further, the glass liquid is dropped on the right inclined surface of the backing brick 13, which is a temperature control area C, the third temperature control is carried, the bottom of the tin bath 4 is provided with a pool bottom brick 14, the side wall is provided with a side wall brick 15, the movable lip brick 3 is arranged on the top surface of the side wall brick 15, and the position of the inclined side surface corresponds to the position right below the side surface of the launder bottom brick 9.
The structure and function of the safety flashboard 8 and the regulating flashboard 10 are consistent with those of the prior art in the industry, the safety flashboard 8 is used for setting the highest level of the microcrystalline glass liquid when flowing through the flow channel 1 by fixing a proper height position, so that the flow and the flow speed of the glass liquid are effectively controlled, and the overflow risk of the glass liquid can be prevented; the adjusting gate plate 10 is used for adjusting and controlling the flow and flow rate of the microcrystalline glass liquid flowing through the launder 2 by adjusting the height position from the bottom surface of the plate to the top surface of the launder bottom brick 9.
The movable lip brick 3 is directly placed on the top surface of the side wall brick 15 and can be movably replaced, and the movable lip brick comprises a top surface 31, a first bottom surface 32, a second bottom surface 33, a left side surface 34 and a right inclined surface 35, wherein the top surface 31, the first bottom surface 32, the second bottom surface 33 and the left side surface 34 are planes, the first bottom surface 32 is in contact with the side wall brick 15, the second bottom surface 33 is above the notches of the side wall brick 15 and the molten tin bath 4, the right inclined surface 35 is located above the notches of the molten tin bath 4 and is a downward inclined surface, the joint of the top surface 31 and the right inclined surface 35 is a smooth circular arc surface 36, and the joint of the second bottom surface 33 and the right inclined surface 35.
Example 2
As shown in fig. 1, 4 and 5, the novel forming device for float glass ceramics comprises a runner 1, a runner 2, a movable lip brick 3 and a tin bath 4, wherein the top of the runner is provided with a runner top brick 5, the side wall of the runner is provided with a runner wall brick 6, the bottom of the runner top brick is provided with a runner bottom brick 7, the top surface of the runner bottom brick 7 is in an upward slope shape along the flow direction, a safety flashboard 8 is inserted in the runner top brick 5, the safety flashboard 8 penetrates through the runner top brick 5, the melted glass ceramics flows in from the flashboard 8 through the runner 1, the safety flashboard 8 is used for setting the highest level of the glass ceramics when flowing through the runner 1 by fixing a proper height position, thereby not only controlling the flow and flow rate of the glass liquid, but also preventing the overflow risk of the glass melt, the glass liquid then flows into the runner 2, which is a temperature control area a, once temperature control is carried out, the temperature control is, ensuring that the area can not be crystallized, arranging a launder bottom brick 9 at the bottom of the launder 2, arranging an adjusting flashboard 10 at the upper part of the launder bottom brick 9, enabling one side of the adjusting flashboard 10 to abut against the side surface of a runner top brick 5, arranging a sealing top brick 11 at one side, adjusting the height position from the bottom surface of a board to the top surface of the launder bottom brick 9 to be used for adjusting the flow and the flow speed of the microcrystalline glass liquid when flowing through the launder 2, enabling the bottoms of the launder bottom brick 9 and the runner bottom brick 7 to fall on the same backing brick 12, connecting a support frame 13 at the bottom of the backing brick 12, arranging a movable lip brick 3 and a tin bath 4 below the backing brick 13, enabling the glass liquid to flow through the right side surface of the launder bottom brick 9, wherein a temperature control area B is used for secondary temperature control, further enabling the glass liquid to fall on the right inclined surface of the backing brick 13, wherein the temperature control area C is used for carrying out tertiary temperature, the molding is completed in the tin bath 4, the bottom of the tin bath 4 is provided with a pool bottom brick 14, the side wall is provided with a side wall brick 15, the movable lip brick 3 is arranged on the top surface of the side wall brick 15, and the position of the inclined side surface corresponds to the position under the side surface of the launder bottom brick 9.
The structure and function of the safety flashboard 8 and the regulating flashboard 10 are consistent with those of the prior art in the industry, the safety flashboard 8 is used for setting the highest level of the microcrystalline glass liquid when flowing through the flow channel 1 by fixing a proper height position, so that the flow and the flow speed of the glass liquid are effectively controlled, and the overflow risk of the glass liquid can be prevented; the adjusting gate plate 10 is used for adjusting and controlling the flow and flow rate of the microcrystalline glass liquid flowing through the launder 2 by adjusting the height position from the bottom surface of the plate to the top surface of the launder bottom brick 9.
Two wing plates 16 are arranged on two sides of the bottom of the movable lip brick 3, the brick body part of the movable lip brick 3 comprises a top surface 31, a first bottom surface 32, a second bottom surface 33, a left side surface 34 and a right inclined surface 35, the top surface 31, the first bottom surface 32, the second bottom surface 33 and the left side surface 34 are both planes, the first bottom surface 32 is in contact with the side wall brick 15, the second bottom surface 33 is above notches of the side wall brick 15 and the molten tin bath 4, the right inclined surface 35 is positioned above the notch of the molten tin bath 4 and is a downward inclined surface, the joint of the top surface 31 and the right inclined surface 35 is a smooth circular arc surface 36, the joint of the second bottom surface 33 and the right inclined surface 35 is a circular arc surface 37, and the wing plates 16 connect the movable lip brick 3 to the top surface.
Example 3
As shown in fig. 1, a novel forming method of float glass ceramics includes three temperature control means, which are primary temperature control, secondary temperature control and tertiary temperature control, the tertiary temperature control is performed in three corresponding temperature control areas, which are temperature control area a, temperature control area B and temperature control area C, the temperature control area a is located on the upper portion of a launder bottom brick 9, the channel through which the glass ceramics flows is horizontal, the temperature control area B is located on the right side surface of the launder bottom brick 9, the channel through which the glass ceramics flows is vertical, the temperature control area C is located on a right inclined surface 35, and the channel through which the glass ceramics flows is inclined, which includes the following steps: the melted microcrystalline glass liquid flows into the runner from the flashboard through the runner, and then flows into the runner, and passes through the temperature control area A for primary temperature control, and the temperature of the area is kept at 990 ℃; the microcrystalline glass flows into a temperature control area B for secondary temperature control, wherein the launder is in a semi-open state and is cooled by natural breeze at a constant speed; the microcrystalline glass liquid flows to the movable lip brick, flows through the temperature control area C, is subjected to temperature control for three times, and is subjected to aeration cooling in the area, so that the microcrystalline glass liquid is cooled to 300 ℃; and (4) entering a tin bath, and finally naturally cooling the microcrystalline glass liquid in the tin bath to room temperature to finish the forming.
Example 4
As shown in fig. 1, a novel forming method of float glass ceramics includes three temperature control means, which are primary temperature control, secondary temperature control and tertiary temperature control, the tertiary temperature control is performed in three corresponding temperature control areas, which are temperature control area a, temperature control area B and temperature control area C, the temperature control area a is located on the upper portion of a launder bottom brick 9, the channel through which the glass ceramics flows is horizontal, the temperature control area B is located on the right side surface of the launder bottom brick 9, the channel through which the glass ceramics flows is vertical, the temperature control area C is located on a right inclined surface 35, and the channel through which the glass ceramics flows is inclined, which includes the following steps: the melted microcrystalline glass liquid flows into the sluice from the flashboard through the runner, then flows into the launder, passes through the temperature control area A, and is subjected to primary temperature control, and the temperature of the area is kept at 1060 ℃; the microcrystalline glass liquid flows into a temperature control area B for secondary temperature control, the launder is in a full-open state, the launder is ventilated and cooled to 250 ℃; the microcrystalline glass liquid flows to the movable lip brick, flows through the temperature control area C, is subjected to temperature control for three times, and is electrically heated in the area, so that the temperature of the microcrystalline glass liquid reaches 300 ℃; and (4) entering a tin bath, and finally naturally cooling the microcrystalline glass liquid in the tin bath to room temperature to finish the forming.
Example 5
As shown in fig. 1, a novel forming method of float glass ceramics includes three temperature control means, which are primary temperature control, secondary temperature control and tertiary temperature control, the tertiary temperature control is performed in three corresponding temperature control areas, which are temperature control area a, temperature control area B and temperature control area C, the temperature control area a is located on the upper portion of a launder bottom brick 9, the channel through which the glass ceramics flows is horizontal, the temperature control area B is located on the right side surface of the launder bottom brick 9, the channel through which the glass ceramics flows is vertical, the temperature control area C is located on a right inclined surface 35, and the channel through which the glass ceramics flows is inclined, which includes the following steps: the melted microcrystalline glass liquid flows into the sluice from the flashboard through the runner, then flows into the launder, passes through the temperature control area A, and is subjected to primary temperature control, and the temperature of the area is kept at 1100 ℃; the microcrystalline glass flows into a temperature control area B for secondary temperature control, the launder is in a closed state, and the temperature is reduced at a constant speed through natural cooling; the microcrystalline glass liquid flows to the movable lip brick, flows through the temperature control area C, is subjected to temperature control for three times, and is subjected to aeration and cooling in the area, so that the microcrystalline glass liquid is cooled to 450 ℃; and (4) entering a tin bath, and finally cooling the microcrystalline glass liquid in the tin bath to room temperature by water cooling to finish forming.
The flow of the three temperature control areas can be adjusted by adopting a mode of adjusting the flashboard control or controlling the height of the liquid level, so that the flow of the microcrystalline glass liquid is better controlled.
By adopting the novel forming device and the method for the float glass ceramics, the original horizontal fixed runner lip brick structure is changed into a runner and vertical runner and movable lip brick structure, so that the temperature of the runner, the runner and the lip bricks can be independently controlled, the problem of crystallization caused by the temperature problem is effectively solved, the crystallization area can be controlled, the crystallization is easier to process, the problem of production caused by crystallization at the runner lip brick is solved, and meanwhile, the movable lip brick is adopted, the lip brick is convenient to replace after crystallization, and the influence on other structures in the device can not be brought.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.