CN109435385A - A kind of two plane type high-hydroscopicity dust-free cloth manufacturing process - Google Patents

A kind of two plane type high-hydroscopicity dust-free cloth manufacturing process Download PDF

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Publication number
CN109435385A
CN109435385A CN201811599983.XA CN201811599983A CN109435385A CN 109435385 A CN109435385 A CN 109435385A CN 201811599983 A CN201811599983 A CN 201811599983A CN 109435385 A CN109435385 A CN 109435385A
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China
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dust
cloth
water
polyester fiber
hydroscopicity
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CN201811599983.XA
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CN109435385B (en
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黄香
黄浦
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Suzhou Jingya Clean Technology Co Ltd
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Suzhou Jingya Clean Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/10Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0276Polyester fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06Vegetal fibres
    • B32B2262/062Cellulose fibres, e.g. cotton
    • B32B2262/065Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2432/00Cleaning articles, e.g. mops, wipes

Abstract

The invention discloses a kind of two plane type high-hydroscopicity dust-free cloth manufacturing process, belong to non-dust cloth field, a kind of two plane type high-hydroscopicity dust-free cloth manufacturing process, the identical polyester fiber cloth of two block size shapes is taken first, then unidirectional water lock film is bonded on wherein one side of two polyester fiber cloths, the viscous one end equipped with unidirectional water lock film of two polyester fiber cloths is stacked together relatively, the use of one-way lock moisture film can be passed through, the two sides of non-dust cloth is divided into two independent individuals, be independent of each other use, to achieve the effect that two-sided use, compared to existing non-dust cloth, this two plane type high-hydroscopicity dust-free cloth greatly improves service efficiency, and pass through the use of water swelling ball, the bulge phenomenon on the non-dust cloth surface that staff is intuitively observed, it is dustless to remind staff more to renew in time Cloth, to reduce the injury of the dust and spot be infected with by non-dust cloth itself to required wiping articles surface.

Description

A kind of two plane type high-hydroscopicity dust-free cloth manufacturing process
Technical field
The present invention relates to non-dust cloth fields, more specifically to a kind of two plane type high-hydroscopicity dust-free cloth manufacturing process.
Background technique
Non-dust cloth is woven by 100% polyester fiber is double, soft surface, is easy to wipe sensing surface, the not de- fibre of friction Dimension has good water imbibition and cleaning efficiency.The cleaning of product and packaging are completed in Superclean workshop, the optional edge sealing of non-dust cloth Generally have: cold sanction, laser edge bonding, ultrasonic wave edge sealing.Superfine fibre dust-free cloth generally uses laser, ultrasonic wave perfection edge sealing.By fibre Dimension thickness classification has: polyester fiber non-dust cloth, superfine fibre dust-free cloth, submicro scale fiber non-dust cloth, imitative superfine fibre dust-free cloth, High density is without non-dust cloth;Have by purification grade classification: ten grades of non-dust cloths, hundred grades of non-dust cloths, thousand grades of non-dust cloths, ten thousand grades of non-dust cloths; By function classification have: nuclear industry non-dust cloth, radiation protection non-dust cloth, photoelectricity non-dust cloth, PCB non-dust cloth, antistatic non-dust cloth, Electric conduction dust-free cloth, polishing non-dust cloth;By size and packaging: conventional to be packaged as 9 inches, 6 inches, 4 inches, special requirement needs It has made to order.Non-dust cloth can generally be used in semiconductor production line chip, microprocessor etc., semiconductor fab production line, disc Driver, composite material, LCD show that class product, production line of circuit board, precision instrument, optical articles, aircraft industry, PCB are produced Product, Medical Devices, laboratory, dust-free workshop.
Existing non-dust cloth when in use, one side wipe across it is water stain after, can dizzy dye to the other side of non-dust cloth so that not The side used also becomes tide, so that the other side cannot be used continuously, greatly reduces the service efficiency of non-dust cloth, dustless Cloth can be infected with the spot of more naked eyes not visible fine dust and water mixing in use for some time, but these are tiny Dust and the spot of water mixing can change the pliability of non-dust cloth, can damage to the surface of electronic product, thus need timely Replacement, often because it cannot be seen that and prevent staff from accomplishing to replace in time, even if timing replace, may occur at and reach Non-dust cloth has just been infected with the case where spot of upper more fine dust and water mixing before to replacing construction.
Summary of the invention
1. technical problems to be solved
Aiming at the problems existing in the prior art, the purpose of the present invention is to provide a kind of two plane type high-hydroscopicity dust-free cloth Manufacturing process, the two sides of non-dust cloth can be divided into two independent individuals by the use of one-way lock moisture film by it, mutually not shadow Ring use, thus achieve the effect that it is two-sided use, compared to existing non-dust cloth, this two plane type high-hydroscopicity dust-free cloth is greatly Service efficiency is improved, and passes through the use of water swelling ball, the non-dust cloth table that staff is intuitively observed The bulge phenomenon in face, thus the non-dust cloth for reminding staff more to renew in time, to reduce the ash being infected with by non-dust cloth itself The injury of dirt and spot to required wiping articles surface.
2. technical solution
To solve the above problems, the present invention adopts the following technical scheme that.
A kind of two plane type high-hydroscopicity dust-free cloth manufacturing process, comprising the following steps:
Step 1: the identical polyester fiber cloth of two block size shapes is taken, then on wherein one side of two polyester fiber cloths It is bonded with unidirectional water lock film;
Step 2: the viscous one end equipped with unidirectional water lock film of two polyester fiber cloths is stacked together relatively;
Step 3: put between two polyester fiber cloths maximum gauge be 0.3-0.5mm, minimum thickness 0.1- The net-shaped hygro-scopic mechanism of 0.2mm;
Step 4: put water-absorbing sponge between polyester fiber cloth and net-shaped hygro-scopic mechanism, and by light bounce technique come Detect the flatness of polyester fiber cloth;
Step 5: being bonded by hot pressing after flatness is qualified and gluing polyester fiber cloth, water-absorbing sponge and net-shaped hygro-scopic mechanism It is combined;
Step 6: being cut into suitable ruler as desired by the cloth that the mode of ultrasonic edge sealing obtains step 5 It is very little, thus complete the production this two plane type high-hydroscopicity dust-free cloth.
Further, in the step 4 light bounce technique concrete operations are as follows: the polyester fiber that detects will be needed first Cloth is placed in a dark environment, then with the surface of a branch of light irradiation polyester fiber cloth for being parallel to polyester fiber cloth, observation Whether the surface of polyester fiber cloth forms macroscopic shade, determines polyester according to the shade that polyester fiber cloth surface generates The position of fiber cloth surface irregularity, when the macroscopic shade of formation illustrates the uneven surface of polyester fiber cloth, the yin of generation The part of shadow is the position of out-of-flatness, when not forming macroscopic shade, illustrates the surface of polyester fiber cloth more Smooth, flatness is qualified, next step operation can be carried out, to improve the smooth of this two plane type high-hydroscopicity dust-free cloth surface Degree, improves its quality.
Further, the material of the unidirectional water lock film is the polymer fiber film with Unidirectional water permeable performance, water After stain is absorbed by polyester fiber cloth, it can be entered between two unidirectional water lock films through unidirectional water lock film, while two The water stain surface that cannot pass through unidirectional water lock film and enter polyester fiber cloth between unidirectional water lock film, so that when using this When two plane type high-hydroscopicity dust-free cloth, one side wipe it is water stain after will not influence continuing to use for another side, the raising of conspicuousness Service efficiency.
Further, the net-shaped hygro-scopic mechanism includes multiple arcs absorbent cotton and straight absorbent cotton, the arc moisture absorption Cotton is fixedly connected with straight absorbent cotton, and arc absorbent cotton and straight absorbent cotton distribute alternately, and fills out inside the arc absorbent cotton Filled with multiple water swelling balls, the water swelling ball distribution at random, when this two plane type high-hydroscopicity dust-free cloth it is depressed into When row wiping, the water swelling ball of distribution at random can contact to be formed with the interior bottom end of arc absorbent cotton after being under pressure One plane, to increase the intensity of this non-dust cloth, so that wiping effect is more preferable, while convenient for the water-absorbing sponge when pressing wiping Interior water enters in arc absorbent cotton to be absorbed by water swelling ball, is expanded after the water suction of water swelling ball, so that polyester fiber cloth Bulge phenomenon can occur for surface, so that the non-dust cloth for reminding user's polyester fiber cloth more to renew, reduces because non-dust cloth itself is right The article for needing to wipe causes unnecessary injury.
Further, the material of the water swelling ball is hydro-expansive rubber, the meeting after absorption of water swelling ball is water stain Water swelling changes the flatness on polyester fiber cloth surface, so that bulge phenomenon occurs for polyester fiber cloth surface, can mention in time The non-dust cloth that awake staff more renews.
Further, the material of the arc absorbent cotton is to be mixed with the hydrophilic cotton of 40%-50% bamboo fiber, hydrophilic cotton With good water imbibition, meeting after bamboo fiber is added so that the water imbibition of hydrophilic cotton increases substantially, to improve two-sided The water imbibition of formula high-hydroscopicity dust-free cloth.
Further, the water-absorbing sponge is made of Dong Li-cellulose sponge, and Dong Li-cellulose sponge itself has greatly The micro-bubble of amount can cause capillarity, to generate Absorb Water phenomenon, not needing additional move can be completed quickly Water suction, thus the water imbibition of increase this two plane type high-hydroscopicity dust-free cloth of conspicuousness.
Further, the two plane type high-hydroscopicity dust-free cloth to complete in the step 6 with a thickness of 1-1.5mm, Thickness is moderate easily stored and uses.
Further, it is hydrophobic side, two one-way locks that one end of the unidirectional water lock film, which is the water-wet side other end, Water film one end close to each other is water-wet side, extraneous water is entered between two unidirectional water lock films, still Into between two unidirectional water lock films it is water stain can it is locked will not be in dizzy dye to polyester fiber cloth, so that this two plane type The two sides of high-hydroscopicity dust-free cloth can be used, and compared to existing non-dust cloth, this two plane type high-hydroscopicity dust-free cloth is significant Property increases service efficiency.
Further, the inside of the water swelling ball is filled with glass microballoon, and the surface exhibits of glass microballoon go out oleophylic The performance of hydrophobic, thus enhance this two plane type high-hydroscopicity dust-free cloth for the wiping ability of oil-dirt, and its hydrophobicity, The water facilitated access near water swelling ball is absorbed by water swelling ball, is convenient for the water swelling of water swelling ball.
3. beneficial effect
Compared with the prior art, the present invention has the advantages that
(1) two sides of non-dust cloth can be divided into two independent individuals by the use of one-way lock moisture film by this programme, Be independent of each other use, thus achieve the effect that it is two-sided use, compared to existing non-dust cloth, this two plane type high-hydroscopicity dust-free cloth Service efficiency is greatly improved, and passes through the use of water swelling ball, the nothing that staff is intuitively observed The bulge phenomenon on dirt cloth surface, thus the non-dust cloth for reminding staff more to renew in time, to reduce because non-dust cloth itself is stained with Injury of the dust and spot of dye to required wiping articles surface.
(2) in step 4 light bounce technique concrete operations are as follows: the polyester fiber cloth that detects will be needed to be placed on first black In dark situation, then with the surface of a branch of light irradiation polyester fiber cloth for being parallel to polyester fiber cloth, polyester fiber cloth is observed Surface whether form macroscopic shade, polyester fiber cloth surface is determined according to the shade that polyester fiber cloth surface generates The position of out-of-flatness, when the macroscopic shade of formation illustrates the uneven surface of polyester fiber cloth, the part of the shade of generation is Illustrate that the surface of polyester fiber cloth is more smooth, flatness when not forming macroscopic shade for the position of out-of-flatness Qualification can carry out next step operation, to improve the flatness on this two plane type high-hydroscopicity dust-free cloth surface, improve its matter Amount.
(3) material of unidirectional water lock film is the polymer fiber film with Unidirectional water permeable performance, water stain by polyester fibre After Wei Bu absorbs, it can be entered between two unidirectional water lock films through unidirectional water lock film, while two unidirectional water locks are thin The water stain surface that cannot pass through unidirectional water lock film and enter polyester fiber cloth between film, so that when using this two plane type height to inhale When aqueous non-dust cloth, one side wipe it is water stain after will not influence continuing to use for another side, conspicuousness improves service efficiency.
(4) net-shaped hygro-scopic mechanism includes multiple arcs absorbent cotton and straight absorbent cotton, arc absorbent cotton and straight absorbent cotton It is fixedly connected, and arc absorbent cotton and straight absorbent cotton distribute alternately, multiple water swelling balls is filled with inside arc absorbent cotton, The distribution at random of water swelling ball, when this two plane type high-hydroscopicity dust-free cloth is depressed to be wiped, the water suction of distribution at random Expanded spheres can contact after being under pressure with the interior bottom end of arc absorbent cotton to form a plane, so that it is dustless to increase this The intensity of cloth so that wiping effect is more preferable, while entering in arc absorbent cotton convenient for the water when pressing wiping in water-absorbing sponge It is absorbed by water swelling ball, is expanded after the water suction of water swelling ball, so that bulge phenomenon can occur for the surface of polyester fiber cloth, thus The non-dust cloth that more renews of user's polyester fiber cloth is reminded, it is unnecessary caused by the article wiped by non-dust cloth itself to needs to reduce Injury.
(5) material of water swelling ball is hydro-expansive rubber, and the meeting water swelling after absorption of water swelling ball is water stain changes Become the flatness on polyester fiber cloth surface, so that bulge phenomenon occurs for polyester fiber cloth surface, staff can be reminded in time The non-dust cloth more renewed.
(6) material of arc absorbent cotton is to be mixed with the hydrophilic cotton of 40%-50% bamboo fiber, and hydrophilic cotton has good Water imbibition, meeting is so that the water imbibition of hydrophilic cotton increases substantially, to improve this two plane type high-hydroscopicity after bamboo fiber is added The water imbibition of non-dust cloth.
(7) water-absorbing sponge is made of Dong Li-cellulose sponge, and Dong Li-cellulose sponge itself has a large amount of small gas Bubble, can cause capillarity, to generate Absorb Water phenomenon, not needing additional move can complete quickly to absorb water, thus The water imbibition of increase this two plane type high-hydroscopicity dust-free cloth of conspicuousness.
(8) the two plane type high-hydroscopicity dust-free cloth to complete in step 6 with a thickness of 1-1.5mm, thickness is moderate easily In storage and use.
(9) it is hydrophobic side that one end of unidirectional water lock film, which is the water-wet side other end, and two unidirectional water lock films are close to each other One end be water-wet side, extraneous water is entered between two unidirectional water lock films, but two one-way locks of entrance Between water film it is water stain can it is locked will not be in dizzy dye to polyester fiber cloth, so that this two plane type high-hydroscopicity dust-free cloth Two sides can be used, compared to existing non-dust cloth, this two plane type high-hydroscopicity dust-free cloth conspicuousness increases use Efficiency.
(10) inside of water swelling ball is filled with glass microballoon, and the surface exhibits of glass microballoon go out the property of oleophyllie hydrophobic Can, to enhance this two plane type high-hydroscopicity dust-free cloth for the wiping ability of oil-dirt, and its hydrophobicity, facilitate access for Water near water swelling ball is absorbed by water swelling ball, is convenient for the water swelling of water swelling ball.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of partial cross section of the invention;
Fig. 2 is the structural schematic diagram that the present invention is squeezed when being wiped;
Fig. 3 is the structural schematic diagram of water swelling ball of the invention.
Figure label explanation:
1 polyester fiber cloth, 2 water-absorbing sponges, 3 arc absorbent cottons, 4 water swelling balls, 5 straight absorbent cottons, 6 unidirectional water locks are thin Film, 7 glass microballoons.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention;Technical solution in the embodiment of the present invention carries out clear, complete Site preparation description;Obviously;Described embodiments are only a part of the embodiments of the present invention;Instead of all the embodiments, it is based on Embodiment in the present invention;It is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment;It shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the instruction such as term " on ", "lower", "inner", "outside" " top/bottom end " Orientation or positional relationship be based on the orientation or positional relationship shown in the drawings, be merely for convenience of description the present invention and simplification retouch It states, rather than the device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation, Therefore it is not considered as limiting the invention.In addition, term " first ", " second " are used for description purposes only, and cannot understand For indication or suggestion relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation " " is set Be equipped with ", " be arranged/connect ", " connection " etc., shall be understood in a broad sense, such as " connection ", may be a fixed connection, be also possible to removable Connection is unloaded, or is integrally connected;It can be mechanical connection, be also possible to be electrically connected;It can be directly connected, it can also be in Between medium be indirectly connected, can be the connection inside two elements.It for the ordinary skill in the art, can be specific Situation understands the concrete meaning of above-mentioned term in the present invention.
Embodiment 1:
Please refer to Fig. 1-3, a kind of two plane type high-hydroscopicity dust-free cloth manufacturing process, comprising the following steps:
Step 1: take the identical polyester fiber cloth 1 of two block size shapes, then wherein the one of two polyester fiber cloths 1 Side is bonded with unidirectional water lock film 6, and the material of unidirectional water lock film 6 is that the polymer fiber with Unidirectional water permeable performance is thin Film, one end of unidirectional water lock film 6 are that the water-wet side other end is hydrophobic side, two unidirectional water lock films 6 one end close to each other It is water-wet side, extraneous water is entered between two unidirectional water lock films 6, but enters two unidirectional water lock films Between 6 it is water stain can it is locked will not be in dizzy dye to polyester fiber cloth 1, so that the two of this two plane type high-hydroscopicity dust-free cloth Face can be used, and compared to existing non-dust cloth, this two plane type high-hydroscopicity dust-free cloth conspicuousness increases service efficiency;
Step 2: the viscous one end equipped with unidirectional water lock film 6 of two polyester fiber cloths 1 is stacked together relatively;
Step 3: putting the net that maximum gauge is 0.4mm, minimum thickness is 0.15mm between two polyester fiber cloths 1 Shape moisture absorption mechanism;
Step 4: putting water-absorbing sponge 2 between polyester fiber cloth 1 and net-shaped hygro-scopic mechanism, water-absorbing sponge 2 is by Dong Li- Cellulose sponge is made, and Dong Li-cellulose sponge itself has a large amount of micro-bubble, can cause capillarity, to produce It is born from water suction phenomenon, not needing additional move can complete quickly to absorb water, thus the increase of conspicuousness this two plane type high water absorption The water imbibition of property non-dust cloth, and detect by light bounce technique the flatness of polyester fiber cloth 1;
The concrete operations of light bounce technique are as follows: first place the polyester fiber cloth 1 for needing to detect in a dark environment, so Afterwards with the surface of a branch of light irradiation polyester fiber cloth 1 for being parallel to polyester fiber cloth 1, the surface of observation polyester fiber cloth 1 is It is no to form macroscopic shade, 1 surface irregularity of polyester fiber cloth is determined according to the shade that 1 surface of polyester fiber cloth generates Position, when the uneven surface for forming macroscopic shade and illustrating polyester fiber cloth 1, the part of the shade of generation is injustice Whole position illustrates that the surface of polyester fiber cloth 1 is more smooth when not forming macroscopic shade, and flatness is qualified, Next step operation can be carried out, to improve the flatness on this two plane type high-hydroscopicity dust-free cloth surface, improves its quality;
Step 5: being bonded by hot pressing by polyester fiber cloth 1, water-absorbing sponge 2 and net-shaped hygro-scopic mechanism after flatness is qualified It is bonded together;
Step 6: being cut into suitable ruler as desired by the cloth that the mode of ultrasonic edge sealing obtains step 5 It is very little, this two plane type high-hydroscopicity dust-free cloth is thus completed the production, with a thickness of 1.2mm, thickness is moderate easily stored and uses, can be with By the use of one-way lock moisture film, the two sides of non-dust cloth is divided into two independent individuals, be independent of each other use, to reach The two-sided effect used, compared to existing non-dust cloth, this two plane type high-hydroscopicity dust-free cloth greatly improves service efficiency, And pass through the use of water swelling ball 4, the bulge phenomenon on the non-dust cloth surface that staff is intuitively observed, from And the non-dust cloth for reminding staff more to renew in time, to reduce dust and the spot wiping to needed for being infected with by non-dust cloth itself Wipe the injury of article surface.
Referring to Fig. 1, net-shaped hygro-scopic mechanism includes multiple arcs absorbent cotton 3 and straight absorbent cotton 5, arc absorbent cotton 3 Material is to be mixed with the hydrophilic cotton of 45% bamboo fiber, hydrophilic cotton have good water imbibition, be added bamboo fiber after meeting so that The water imbibition of hydrophilic cotton increases substantially, so that the water imbibition of this two plane type high-hydroscopicity dust-free cloth is improved, 3 He of arc absorbent cotton Straight absorbent cotton 5 is fixedly connected, and arc absorbent cotton 3 and straight absorbent cotton 5 distribute alternately, and are filled with inside arc absorbent cotton 3 Multiple water swelling balls 4, the distribution at random of water swelling ball 4, referring to Fig. 2, when this two plane type high-hydroscopicity dust-free cloth is pressed Pressure is when being wiped, the water swelling ball 4 of distribution at random can be contacted with the interior bottom end of arc absorbent cotton 3 after being under pressure from And a plane is formed, become ordered arrangement, to increase the intensity of this non-dust cloth, so that wiping effect is more preferable, is convenient for simultaneously Water when pressing wiping in water-absorbing sponge 2 enters in arc absorbent cotton 3 to be absorbed by water swelling ball 4, and water swelling ball 4 absorbs water After expand so that bulge phenomenon can occur for the surface of polyester fiber cloth 1, so that user's polyester fiber cloth 1 be reminded more to renew Non-dust cloth reduces unnecessary injury caused by the article wiped by non-dust cloth itself to needs.
Referring to Fig. 3, the material of water swelling ball 4 be hydro-expansive rubber, when water swelling ball 4 absorb it is water stain after can inhale Water expansion, changes the flatness on 1 surface of polyester fiber cloth, so that bulge phenomenon occurs for 1 surface of polyester fiber cloth, can mention in time The inside of the non-dust cloth that awake staff more renews, water swelling ball 4 is filled with glass microballoon 7, the surface exhibits of glass microballoon 7 The performance of oleophyllie hydrophobic out, thus enhance this two plane type high-hydroscopicity dust-free cloth for the wiping ability of oil-dirt, and its Hydrophobicity, the water facilitated access near water swelling ball 4 are absorbed by water swelling ball 4, are convenient for 4 water swelling of water swelling ball.
It is described above;It is merely preferred embodiments of the present invention;But scope of protection of the present invention is not limited thereto; Anyone skilled in the art is in the technical scope disclosed by the present invention;According to the technique and scheme of the present invention and its It improves design and is subject to equivalent substitution or change;It should be covered by the scope of protection of the present invention.

Claims (10)

1. a kind of two plane type high-hydroscopicity dust-free cloth manufacturing process, it is characterised in that: the following steps are included:
Step 1: take the identical polyester fiber cloth (1) of two block size shapes, then wherein the one of two polyester fiber cloths (1) Side is bonded with unidirectional water lock film (6);
Step 2: the viscous one end equipped with unidirectional water lock film (6) of two polyester fiber cloths (1) is stacked together relatively;
Step 3: put between two polyester fiber cloths (1) maximum gauge be 0.3-0.5mm, minimum thickness 0.1-0.2mm Net-shaped hygro-scopic mechanism;
Step 4: putting water-absorbing sponge (2) between polyester fiber cloth (1) and net-shaped hygro-scopic mechanism, and pass through light bounce technique To detect the flatness of polyester fiber cloth (1);
Step 5: being bonded by hot pressing by polyester fiber cloth (1), water-absorbing sponge (2) and net-shaped hygro-scopic mechanism after flatness is qualified It is bonded together;
Step 6: be cut into as desired by the cloth that the mode of ultrasonic edge sealing obtains step 5 it is suitably sized, i.e., Complete the production this two plane type high-hydroscopicity dust-free cloth.
2. a kind of two plane type high-hydroscopicity dust-free cloth manufacturing process according to claim 1, it is characterised in that: the step The concrete operations of light bounce technique in four are as follows: first place the polyester fiber cloth (1) for needing to detect in a dark environment, then With the surface of a branch of light irradiation polyester fiber cloth (1) for being parallel to polyester fiber cloth (1), the table of polyester fiber cloth (1) is observed Whether face forms macroscopic shade, determines polyester fiber cloth (1) table according to the shade that polyester fiber cloth (1) surface generates The position of face out-of-flatness.
3. a kind of two plane type high-hydroscopicity dust-free cloth manufacturing process according to claim 1, it is characterised in that: described unidirectional The material of water lock film (6) is the polymer fiber film with Unidirectional water permeable performance.
4. a kind of two plane type high-hydroscopicity dust-free cloth manufacturing process according to claim 1, it is characterised in that: described netted Moisture absorption mechanism includes multiple arcs absorbent cotton (3) and straight absorbent cotton (5), the arc absorbent cotton (3) and straight absorbent cotton (5) It is fixedly connected, and arc absorbent cotton (3) and straight absorbent cotton (5) distribute alternately, filled with more inside the arc absorbent cotton (3) A water swelling ball (4), the water swelling ball (4) distribution at random.
5. a kind of two plane type high-hydroscopicity dust-free cloth manufacturing process according to claim 4, it is characterised in that: the water suction The material of expanded spheres (4) is hydro-expansive rubber.
6. a kind of two plane type high-hydroscopicity dust-free cloth manufacturing process according to claim 4, it is characterised in that: the arc The material of absorbent cotton (3) is to be mixed with the hydrophilic cotton of 40%-50% bamboo fiber.
7. a kind of two plane type high-hydroscopicity dust-free cloth manufacturing process according to claim 1, it is characterised in that: the water suction Sponge (2) is made of Dong Li-cellulose sponge.
8. a kind of two plane type high-hydroscopicity dust-free cloth manufacturing process according to claim 1, it is characterised in that: the step The two plane type high-hydroscopicity dust-free cloth to complete in six with a thickness of 1-1.5mm.
9. a kind of two plane type high-hydroscopicity dust-free cloth manufacturing process according to claim 1, it is characterised in that: described unidirectional One end of water lock film (6) is that the water-wet side other end is hydrophobic side, two unidirectional water lock films (6) one end close to each other It is water-wet side.
10. a kind of two plane type high-hydroscopicity dust-free cloth manufacturing process according to claim 1, it is characterised in that: the suction The inside of water expanded spheres (4) is filled with glass microballoon (7).
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