CN109434229A - A kind of abnormity hole electric spark integration machined electrode and processing method - Google Patents
A kind of abnormity hole electric spark integration machined electrode and processing method Download PDFInfo
- Publication number
- CN109434229A CN109434229A CN201811298181.5A CN201811298181A CN109434229A CN 109434229 A CN109434229 A CN 109434229A CN 201811298181 A CN201811298181 A CN 201811298181A CN 109434229 A CN109434229 A CN 109434229A
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- CN
- China
- Prior art keywords
- electrode
- section
- roughing
- shaped hole
- finishing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H9/00—Machining specially adapted for treating particular metal objects or for obtaining special effects or results on metal objects
- B23H9/14—Making holes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H2600/00—Machining conditions
- B23H2600/10—Switching of machining conditions during machining
- B23H2600/12—Switching from rough cutting to finish machining
Abstract
It includes electrode gripping section, benchmark section, electrode finishing section and electrode roughing section that the present invention, which provides a kind of special-shaped hole electric spark integration machined electrode and processing method, electrode,；Electrode roughing section size is 0.1-0.3mm smaller than electrode finishing section size, two sections carry out roughing and finishing to workpiece respectively, different discharge parameters is respectively set, processing and detection benchmark of the benchmark section for electrode, and the detection benchmark of electrical spark working working hour electrode installation site, realize the accurate detection of electrode machining and installation site.The present invention realizes an electrode and completes roughing and finishing, and the accurate installation and position detection of electrode can be achieved in benchmark section, save total elapsed time, improve production efficiency, and avoid the resetting error generated by repeated clamping electrode, the dimensional accuracy and position precision of irregularly-shaped hole are improved, and then improves the quality of product.
Description
Technical field
It is specifically a kind of to be used for spark-erosion sinking the present invention relates to a kind of processing method of technical field
The processing method of processing profiled hole type parts.
Background technique
EDM forming technology is capable of processing high-melting-point, high rigidity, high intensity, high-purity, a variety of materials of high tenacity
The energy density of pulsed discharge is high, easy to process that the special material that work can not process is difficult to common machining process
It with the workpiece of complicated shape, is not influenced by material hardness, heat-treated situation does not influence.The duration of pulsed discharge is extremely short,
The heat conduction range of scatter generated when electric discharge is small, and the material range that is influenced by heat is small.When processing, tool-electrode and workpiece material are not
Contact, macroscopical active force is minimum between the two.Tool-electrode material is not required to harder than workpiece material.It is widely used in aerospace neck
The processing of domain difficult-to-machine material.
In the sinking EDM of difficult-to-machine material, especially for the more irregularly-shaped hole part of hole number, at present
Using single electrode hole machined one by one, under normal circumstances, each hole of each part will first carry out roughing respectively, and roughing is complete
It is finished again, whole process expends longer time, and production efficiency is low.
To improve processing efficiency, when roughing, often uses high current to process, and export license is larger, when using same size
It when electrode carries out Roughing and fine machining, can not guarantee simultaneously rough machined efficiently accurate with finishing size, generally require to finish
It is separated with finishing electrode.It, need to be by operating after roughing when using single electrode, hole carries out roughing and finishing respectively one by one
Work is replaced machined electrode manually and is finished, and will cause resetting error to a certain extent at this time, affects part matter
Amount, and efficiency is very low.
Meanwhile irregularly-shaped hole machined electrode, due in irregular shape, the processing of electrode positions and the detection of installation site
It is more difficult.
Summary of the invention
The purpose of the present invention is successively carry out causing between roughing and finishing because of replacement electrode for irregularly-shaped hole
Resetting error the problem of and coarse-fine processing separately lead to process time too long problem, design a kind of irregularly-shaped hole electricity
Spark integrated coarse and fine processing method reduces resetting error, and then improve part quality to improve production efficiency.
In order to solve the above-mentioned technical problem, one technical scheme adopted by the invention is that:
A kind of abnormity hole electric spark integration machined electrode characterized by comprising electrode gripping section 1, benchmark section 2, electrode essence
Processing sections 3, electrode roughing section 4, the electrode roughing section 4 are more tiny than electrode finishing section 3.
The profiled holes are diamond hole.
The electrode roughing section 4 is 0.1-0.3mm smaller than electrode finishing section 3.
On the other hand, a kind of irregularly-shaped hole electric discharge machining method, step are as follows:
Electrode gripping section 1 is mounted on spark-erosion machine tool main shaft chuck, centering electrode position is positioned by 3 position of benchmark section；
The roughing of irregularly-shaped hole is carried out with electrode roughing section 4；
The finishing of irregularly-shaped hole is carried out with electrode finishing section 3.
The electrode roughing section 4 carries out using high current, long pulse width when roughing, carries out going for big surplus
It removes.
The electrode finishing section 3 is finished when back segment is finished using low current, short pulse width.
Electrode roughing section 4 of the invention carries out using high current, long pulse width when roughing, carries out going for big surplus
It removes, speed is fast, high-efficient；Electrode finishing section 3 cooperates short inter-train pause when back segment is finished again using low current
With pulse width, irregularly-shaped hole is machined to satisfactory size requirement, two process segments cooperate, and improve precision.
Electrode gripping section 1 is coupled with spark-erosion machine tool main shaft chuck, processing and detection base of the benchmark section 2 for electrode
The detection benchmark of standard and electrical spark working working hour electrode installation site realizes the accurate of electrode machining and electrode installation site
Detection.
Machined electrode clamped one time of the invention can carry out the roughing and finishing of multiple irregularly-shaped holes, effectively
Resetting error is avoided, total elapsed time is shortened, improves production efficiency.And then improve product quality.
Compared with prior art, the present invention the beneficial effect generated is:
1) a kind of special-shaped hole electric spark integrated coarse and fine processing method has been invented, can have been fitted in EDM Sinking Equipment
With, especially for the part for including Complex Different Shape hole, total elapsed time is substantially reduced, improves processing efficiency, promotion
Product quality.
2) the invention patent uses unique projective table type structure electrode, and front and back section carries out coarse-fine processing respectively, and cooperation is not
Same discharge parameter, shortens the rough machined time, improves finishing precision.A piece electrode clamped one time can be multiple to realizing
The roughing and finishing in hole reduce resetting error caused by replacement electrode.
3) the benchmark section of the invention patent setting, convenient for electrode machining, detection and the transmitting of electrical spark working working hour benchmark
It is detected with installation site, ensure that the accuracy of irregularly-shaped hole Working position.
Detailed description of the invention
Fig. 1 is irregularly-shaped hole part schematic diagram；
Fig. 2 is machined electrode structural schematic diagram.
Specific embodiment
It elaborates with reference to the accompanying drawing to one of present invention embodiment, the class that this field other staff make
Like present case scheme all in the scope of the present invention.
As shown in Fig. 2, a kind of special-shaped hole electric spark integration machined electrode of the present invention, comprising: electrode gripping section 1, benchmark
Section 2, electrode finishing section 3, electrode roughing section 4, the electrode roughing section 4 are more tiny than electrode finishing section 3.
The profiled holes are diamond hole.
The electrode roughing section 4 is 0.1-0.3mm smaller than electrode finishing section 3.
A kind of special-shaped hole electric spark integral processing method of the invention, when processing profiled holes as shown in Figure 1, use
The processing department of electrode is divided into boss structure as shown in Figure 2, poroid corresponding with the part of Fig. 1；
It electrode gripping section 1 and is mounted on spark-erosion machine tool main shaft chuck, by 3 position of lathe centering Function detection benchmark section,
To centering electrode；
Electric Discharge Machining program is worked out before electrical discharge machining, and the coarse-fine processing department of electrode is set up separately and sets corresponding difference
Discharge parameter；
When electric spark roughing, the leading portion of electrode carries out heavy-current discharge processing close to piece surface, removes big surplus, electrode damage
It consumes larger；It is processed when finishing using low current, export license is small, and the back segment side of axis feeding electrode is close on the inside of through-hole
Face carries out electro-discharge machining, makes up to precise measure requirement.
Claims (6)
1. a kind of abnormity hole electric spark integration machined electrode, which is characterized in that including electrode gripping section, benchmark section, electrode essence
Processing sections and electrode roughing section, the electrode roughing section are more tiny than electrode finishing section.
2. a kind of special-shaped hole electric spark integration machined electrode according to claim 1, which is characterized in that the profiled holes
For diamond hole.
3. a kind of special-shaped hole electric spark integration machined electrode according to claim 1, which is characterized in that the electrode
Roughing section is 0.1-0.3mm smaller than electrode finishing section.
4. a kind of irregularly-shaped hole electric discharge machining method, step are as follows:
Using special-shaped hole electric spark integration machined electrode described in one of claims 1 to 3, electrode gripping section is mounted on electricity
On spark lathe main shaft chuck, centering electrode position is positioned by benchmark fragment position；
The roughing of irregularly-shaped hole is carried out with electrode roughing section；
The finishing of irregularly-shaped hole is carried out with electrode finishing section.
5. a kind of irregularly-shaped hole electric discharge machining method according to claim 4, which is characterized in that the electrode roughing
High current, long pulse width are used when Duan Jinhang roughing, carry out the removal of big surplus.
6. a kind of irregularly-shaped hole electric discharge machining method according to claim 4, which is characterized in that the electrode finishing
Section is finished when back segment is finished using low current, short pulse width.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811298181.5A CN109434229A (en) | 2018-11-02 | 2018-11-02 | A kind of abnormity hole electric spark integration machined electrode and processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811298181.5A CN109434229A (en) | 2018-11-02 | 2018-11-02 | A kind of abnormity hole electric spark integration machined electrode and processing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109434229A true CN109434229A (en) | 2019-03-08 |
Family
ID=65550327
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811298181.5A Pending CN109434229A (en) | 2018-11-02 | 2018-11-02 | A kind of abnormity hole electric spark integration machined electrode and processing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109434229A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112247298A (en) * | 2020-12-23 | 2021-01-22 | 中国航发上海商用航空发动机制造有限责任公司 | Machining method of fuel oil spray hole and fuel oil spray nozzle |
| CN114473398A (en) * | 2020-10-27 | 2022-05-13 | 华域皮尔博格有色零部件(上海)有限公司 | Machining method for inclined core-pulling deep hole in die insert and electric spark machining equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61121822A (en) * | 1984-11-15 | 1986-06-09 | Matsushita Electric Ind Co Ltd | Electric discharge processing machine |
| JPH04201019A (en) * | 1990-11-29 | 1992-07-22 | Mitsubishi Electric Corp | Method for electric discharge machining of profile |
| CN102489796A (en) * | 2011-11-30 | 2012-06-13 | 中山市利群精密实业有限公司 | Simple, fast and convenient translation electrode capable of improving machining efficiency |
| CN203696170U (en) * | 2014-01-06 | 2014-07-09 | 青岛职业技术学院 | Built-up jig for machining main body and sleeve of lathe wrench |
| CN204893129U (en) * | 2015-07-23 | 2015-12-23 | 中山联合光电科技股份有限公司 | Thread electrode |
| CN204954092U (en) * | 2015-07-10 | 2016-01-13 | 江苏三星机械制造有限公司 | Reciprocating traveling spark -erosion wire is wire electrode for bed |
-
2018
- 2018-11-02 CN CN201811298181.5A patent/CN109434229A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61121822A (en) * | 1984-11-15 | 1986-06-09 | Matsushita Electric Ind Co Ltd | Electric discharge processing machine |
| JPH04201019A (en) * | 1990-11-29 | 1992-07-22 | Mitsubishi Electric Corp | Method for electric discharge machining of profile |
| CN102489796A (en) * | 2011-11-30 | 2012-06-13 | 中山市利群精密实业有限公司 | Simple, fast and convenient translation electrode capable of improving machining efficiency |
| CN203696170U (en) * | 2014-01-06 | 2014-07-09 | 青岛职业技术学院 | Built-up jig for machining main body and sleeve of lathe wrench |
| CN204954092U (en) * | 2015-07-10 | 2016-01-13 | 江苏三星机械制造有限公司 | Reciprocating traveling spark -erosion wire is wire electrode for bed |
| CN204893129U (en) * | 2015-07-23 | 2015-12-23 | 中山联合光电科技股份有限公司 | Thread electrode |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114473398A (en) * | 2020-10-27 | 2022-05-13 | 华域皮尔博格有色零部件(上海)有限公司 | Machining method for inclined core-pulling deep hole in die insert and electric spark machining equipment |
| CN112247298A (en) * | 2020-12-23 | 2021-01-22 | 中国航发上海商用航空发动机制造有限责任公司 | Machining method of fuel oil spray hole and fuel oil spray nozzle |
| CN112247298B (en) * | 2020-12-23 | 2021-03-26 | 中国航发上海商用航空发动机制造有限责任公司 | Machining method of fuel oil spray hole and fuel oil spray nozzle |
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Application publication date: 20190308 |
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