Natural rubber block processing equipment and natural rubber block processing technology
Technical Field
The invention relates to the field of rubber processing equipment, in particular to natural rubber block processing equipment and a natural rubber block processing technology.
Background
The natural rubber is generally referred to as an elastic solid obtained by collecting natural latex from Brazilian rubber trees and subjecting the natural latex to a processing step such as coagulation and drying. The natural rubber is often made into blocks in the early processing process, the weight of each block of natural rubber is generally 50kg, and because the natural rubber has certain adhesiveness, a plurality of dirt can be attached to the surface of the natural rubber block in the transportation and storage processes of the natural rubber block, and the surface of the natural rubber block can be cleaned before entering the next processing link. Because the natural rubber block is large in size and mass, when the natural rubber block is cleaned in a manual mode, the labor cost is high, the labor intensity is high, the working efficiency is low, and the surface of the natural rubber block cannot be completely cleaned. In order to solve the problems, the invention provides a natural rubber block processing device.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides natural rubber block processing equipment and a natural rubber block processing technology, which can solve the problems of high labor cost, high labor intensity, poor cleaning effect, inconvenience in adjustment, low working efficiency and the like in the existing natural rubber block cleaning process, can realize the function of automatically cleaning the natural rubber block, and have the advantages of low labor cost, low labor intensity, good cleaning effect, flexibility in adjustment, high working efficiency and the like.
The technical scheme adopted by the invention to solve the technical problem is as follows: a natural rubber block processing device comprises a bottom plate, a mounting frame, a cleaning device and an auxiliary device, wherein the mounting frame is mounted on the bottom plate, the cleaning device is mounted at the lower end of the mounting frame, the auxiliary device is arranged at the lower end of the cleaning device, and the auxiliary device is mounted on the bottom plate; wherein:
the cleaning device comprises a working frame, a rotating motor, a rotating gear, a rack, a working guide rail, a connecting plate, a telescopic adjusting plate, a side wall cleaning brush and a telescopic cleaning brush, wherein the working frame is in an inverted U shape, the working frame is arranged at the lower end of the mounting frame, the rotating motor is arranged on the working frame through a motor base, an output shaft of the rotating motor is connected with the upper end of the rotating gear, the side wall of the rotating gear is meshed with the rack, the number of the racks is two, the two racks are symmetrically arranged at the front end and the rear end of the rotating gear, the side wall of the rack is arranged in the working guide rail in a sliding fit mode, the upper end of the working guide rail is connected with the lower end of the connecting plate, the upper end of the connecting plate is arranged on the mounting frame, a square opening is formed in the outer side wall of, the upper end of the telescopic cleaning brush is connected with the lower end of the rack, the telescopic adjusting plate and the telescopic cleaning brush are of a front-back telescopic structure, the telescopic cleaning brush comprises a fixed end and a telescopic end, a cavity is arranged in the fixed end, the telescopic end is arranged in the cavity in a sliding fit mode, brush bristles are uniformly arranged on the inner wall of the side wall cleaning brush and the lower end of the telescopic cleaning brush, a convex strip is arranged on the inner wall of the telescopic cleaning brush at the lower end of the rack at the front side of the rotating gear, a groove is formed in the inner wall of the telescopic cleaning brush at the lower end of the rack at the rear side; after the length of the telescopic adjusting plate and the telescopic cleaning brush is properly adjusted according to the actual size of the natural rubber block, the rotary gear is driven to rotate through the rotary motor, in the rotating process of the rotary gear, the two racks meshed with the front side and the rear side of the rotary gear perform reciprocating linear motion in opposite directions, the upper end and the front side and the rear side of the natural rubber block can be repeatedly scrubbed by the side wall cleaning brush and the telescopic cleaning brush, the cleaning effect is good, the later processing difficulty of the natural rubber block is reduced, in the scrubbing process, the two telescopic cleaning brushes are meshed with each other, the stability in the scrubbing process is improved, the natural rubber block is not required to be artificially cleaned, the labor cost is reduced, the labor intensity is reduced, the working efficiency is improved, the cleaning brush is suitable for the natural rubber blocks with various sizes, and the practicability is good.
The auxiliary device comprises a linear guide rail, an electric slider, a lifting cylinder, an auxiliary frame, a steering motor, an adjusting cylinder, a vacuum chuck, a lifting plate, a bearing plate, an adjusting pressure plate, an auxiliary cylinder, a connecting ring and an auxiliary cleaning mechanism, wherein the linear guide rail is arranged on a bottom plate, the electric slider is arranged on the linear guide rail in a sliding fit mode, the number of the electric sliders is two, the two electric sliders are symmetrically arranged at the front end and the rear end of the linear guide rail, the lifting cylinder is arranged at the upper end of the electric slider, the auxiliary frame is arranged at the top end of the lifting cylinder, the steering motor is arranged on the side wall of the auxiliary frame through a motor base, the output shaft of the steering motor is connected with the bottom end of the adjusting cylinder, the vacuum chuck is arranged at the top end of the adjusting cylinder, the lifting plate is symmetrically arranged at the left, adjusting pressure plates are arranged in the transverse groove in a sliding fit mode, the number of the adjusting pressure plates is two, the two adjusting pressure plates are symmetrically arranged at the left end and the right end of the transverse groove, an auxiliary cylinder is connected between the two adjusting pressure plates, the auxiliary cylinder is of a left-right bidirectional telescopic structure, the auxiliary cylinder is arranged at the lower end of the bearing plate through a connecting ring, and an auxiliary cleaning mechanism is arranged on the side wall of each adjusting pressure plate; after a natural rubber block to be cleaned is placed on the bearing plate in a manual mode, the adjusting pressure plate is driven to linearly move in the transverse groove through the telescopic motion of the auxiliary cylinder, when the auxiliary cleaning mechanism arranged on the side wall of the adjusting pressure plate is tightly attached to the side wall of the natural rubber block, the auxiliary cylinder stops working, the auxiliary cleaning mechanism cleans the left end and the right end of the natural rubber block while the cleaning device cleans the upper end and the front end and the rear end of the natural rubber block, the cleaning comprehensiveness is ensured, the cleaning effect is improved, dirt attached to the surface of the natural rubber block can be effectively removed so as to be processed later, then the vacuum chuck is externally connected with the existing equipment, the front end and the rear end of the natural rubber block are sucked by the vacuum chuck through the combined action of the electric slide block, the lifting cylinder and the adjusting cylinder, and then under the action of the steering motor, the natural rubber block is overturned by one hundred eighty degrees so as to clean the rest part of the natural rubber block, thereby avoiding cleaning dead angles and ensuring the working effect.
The auxiliary cleaning mechanism comprises a first gear, a second gear, a connecting frame, an active motor and an auxiliary brush, wherein the first gear is uniformly arranged on the outer wall of the adjusting pressure plate from front to back through a bearing, the second gear is meshed between adjacent first gears, the second gear is arranged on the outer wall of the adjusting pressure plate through a bearing, the inner wall of the second gear and the connecting frame are arranged on the outer wall of the adjusting pressure plate, the auxiliary brush is uniformly arranged on the inner wall of the adjusting pressure plate from front to back through a bearing, the inner wall of the auxiliary brush is connected with the inner wall of the second gear, the side wall of the first gear, which is positioned at the rearmost end of the adjusting pressure plate, is connected with an output shaft of the active motor, the active motor is arranged on the connecting frame; under the combined action of the driving motor, the first gear and the second gear, the auxiliary brush performs reciprocating rotation motion, so that the left end and the right end of the natural rubber block can be cleaned, and the cleaning comprehensiveness is guaranteed.
In addition, the invention also provides a natural rubber block processing technology of the natural rubber block processing equipment, which comprises the following steps:
1. firstly, after a natural rubber block to be cleaned is placed on a bearing plate manually, an adjusting pressure plate is driven to perform linear motion in a transverse groove through the telescopic motion of an auxiliary cylinder, and when an auxiliary cleaning mechanism arranged on the side wall of the adjusting pressure plate is tightly attached to the side wall of the natural rubber block, the auxiliary cylinder stops working;
2. then, spraying clear water on the natural rubber block through the existing equipment, properly adjusting the lengths of the telescopic adjusting plate and the telescopic cleaning brush according to the actual size of the natural rubber block, driving the rotating gear to rotate through the rotating motor, and in the rotating process of the rotating gear, performing reciprocating linear motion in opposite directions on two racks meshed with the front rack and the rear rack, so that the side wall cleaning brush and the telescopic cleaning brush can be driven to repeatedly scrub the upper end and the front end and the rear end of the natural rubber block;
3. meanwhile, under the combined cooperation effect of the driving motor, the first gear and the second gear, the auxiliary brush performs reciprocating rotary motion, so that the left end and the right end of the natural rubber block can be cleaned;
4. then, the vacuum chuck is externally connected with the existing equipment, and the front end and the rear end of the natural rubber block are firmly sucked by the vacuum chuck through the combined action of the electric slide block, the lifting cylinder and the adjusting cylinder;
5. then, under the action of a steering motor, the natural rubber block is turned over by one hundred eighty degrees so as to be convenient for cleaning the rest part of the natural rubber block, and no cleaning dead angle is left.
Compared with the prior art, the invention has the following advantages:
1. the automatic cleaning device can solve the problems of high labor cost, high labor intensity, poor cleaning effect, inconvenience in adjustment, low working efficiency and the like in the existing cleaning process of the natural rubber blocks, can realize the function of automatically cleaning the natural rubber blocks, and has the advantages of low labor cost, low labor intensity, good cleaning effect, flexibility in adjustment, high working efficiency and the like;
2. the cleaning device is arranged, so that the cleaning effect is good, the processing difficulty of the natural rubber blocks is reduced, the two telescopic cleaning brushes are meshed with each other in the brushing process, the stability in the brushing process is improved, manual cleaning of the natural rubber blocks is not needed, the labor cost is reduced, the labor intensity is reduced, the working efficiency is improved, and the cleaning device is suitable for the natural rubber blocks with various sizes, good in practicability and flexible to adjust;
3. the auxiliary device is arranged, so that the cleaning comprehensiveness is ensured, the cleaning effect is improved, and dirt attached to the surface of the natural rubber block can be effectively removed for subsequent processing.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a first perspective structure between the mounting bracket and the cleaning device of the present invention;
FIG. 3 is a schematic view of a second perspective between the mounting bracket and the cleaning device of the present invention;
FIG. 4 is a schematic view of a first perspective structure between the base plate and the auxiliary device of the present invention;
fig. 5 is a schematic diagram of a second three-dimensional structure between the base plate and the auxiliary device according to the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
As shown in fig. 1 to 5, a natural rubber block processing device comprises a bottom plate 1, a mounting frame 2, a cleaning device 3 and an auxiliary device 4, wherein the mounting frame 2 is mounted on the bottom plate 1, the cleaning device 3 is mounted at the lower end of the mounting frame 2, the auxiliary device 4 is arranged at the lower end of the cleaning device 3, and the auxiliary device 4 is mounted on the bottom plate 1; wherein:
the cleaning device 3 comprises a working frame 31, a rotating motor 32, a rotating gear 33, racks 34, a working guide rail 35, a connecting plate 36, a telescopic adjusting plate 37, a side wall cleaning brush 38 and a telescopic cleaning brush 39, wherein the working frame 31 is in an inverted U shape, the working frame 31 is arranged at the lower end of the mounting frame 2, the rotating motor 32 is arranged on the working frame 31 through a motor base, an output shaft of the rotating motor 32 is connected with the upper end of the rotating gear 33, the racks 34 are meshed on the side wall of the rotating gear 33, the number of the racks 34 is two, the two racks 34 are symmetrically arranged at the front end and the rear end of the rotating gear 33, the side wall of each rack 34 is arranged in the working guide rail 35 in a sliding fit mode, the upper end of the working guide rail 35 is connected with the lower end of the connecting plate 36, the upper end of the connecting plate 36 is arranged on the mounting frame 2, a side wall cleaning brush 38 is mounted at the other end of the telescopic adjusting plate 37, the inner wall of the side wall cleaning brush 38 is connected with the side wall of the telescopic cleaning brush 39, the upper end of the telescopic cleaning brush 39 is connected with the lower end of the rack 34, the telescopic adjusting plate 37 and the telescopic cleaning brush 39 are both of a front-back telescopic structure, the telescopic cleaning brush 39 comprises a fixed end and a telescopic end, a cavity is arranged in the fixed end, the telescopic end is mounted in the cavity in a sliding fit mode, brush bristles are uniformly arranged on the inner wall of the side wall cleaning brush 38 and the lower end of the telescopic cleaning brush 39, convex strips are arranged on the inner wall of the telescopic cleaning brush 39 at the lower end of the rack 34 at the front side of the rotating gear 33, grooves are formed in the inner wall of; after the lengths of the telescopic adjusting plate 37 and the telescopic cleaning brush 39 are properly adjusted according to the actual size of the natural rubber block, the rotary gear 33 is driven to rotate through the rotary motor 32, in the rotating process of the rotary gear 33, the two racks 34 meshed with the front side and the rear side of the rotary gear 33 perform reciprocating linear motion in opposite directions, so that the side wall cleaning brush 38 and the telescopic cleaning brush 39 can be driven to repeatedly scrub the upper end and the front end and the rear end of the natural rubber block, the cleaning effect is good, the subsequent processing difficulty of the natural rubber block is reduced, in the scrubbing process, the two telescopic cleaning brushes are meshed with each other, the stability in the scrubbing process is improved, the natural rubber block does not need to be cleaned manually, the labor cost is reduced, the labor intensity is reduced, the working efficiency is improved, the multifunctional natural rubber block cleaning brush is suitable for various sizes, and the practicability is.
The auxiliary device 4 comprises a linear guide rail 41, electric sliders 42, lifting cylinders 43, an auxiliary frame 44, a steering motor 45, an adjusting cylinder 46, vacuum suckers 47, lifting plates 48, a bearing plate 49, an adjusting pressure plate 410, an auxiliary cylinder 411, a connecting ring 412 and an auxiliary cleaning mechanism 413, wherein the linear guide rail 41 is installed on the bottom plate 1, the electric sliders 42 are installed on the linear guide rail 41 in a sliding fit mode, the number of the electric sliders 42 is two, the two electric sliders 42 are symmetrically arranged at the front end and the rear end of the linear guide rail 41, the lifting cylinders 43 are installed at the upper ends of the electric sliders 42, the auxiliary frame 44 is installed at the top ends of the lifting cylinders 43, the steering motor 45 is installed on the side wall of the auxiliary frame 44 through a motor base, the output shaft of the steering motor 45 is connected with the bottom end of the adjusting cylinder 46, the vacuum suckers 47, the lifting plate 48 is of an up-down telescopic structure, the upper end of the lifting plate 48 is connected with the lower end of the bearing plate 49, the bearing plate 49 is provided with a transverse groove, adjusting press plates 410 are arranged in the transverse groove in a sliding fit mode, the number of the adjusting press plates 410 is two, the two adjusting press plates 410 are symmetrically arranged at the left end and the right end of the transverse groove, an auxiliary cylinder 411 is connected between the two adjusting press plates 410, the auxiliary cylinder 411 is of a left-right bidirectional telescopic structure, the auxiliary cylinder 411 is arranged at the lower end of the bearing plate 49 through a connecting ring 412, and an auxiliary cleaning mechanism 413 is arranged on the side wall of each adjusting; after the natural rubber block to be cleaned is placed on the bearing plate 49 by a manual mode, the adjusting pressure plate 410 is driven to linearly move in the transverse groove by the telescopic motion of the auxiliary cylinder 411, when the auxiliary cleaning mechanism 413 arranged on the side wall of the adjusting pressure plate 410 is tightly attached to the side wall of the natural rubber block, the auxiliary cylinder 411 stops working, the auxiliary cleaning mechanism 413 cleans the left end and the right end of the natural rubber block while the cleaning device 3 cleans the upper end and the front end and the rear end of the natural rubber block, the cleaning comprehensiveness is ensured, the cleaning effect is improved, dirt attached to the surface of the natural rubber block can be effectively removed for subsequent processing, then the vacuum sucker 47 is externally connected with the existing equipment, and the front end and the rear end of the natural rubber block are firmly sucked by the vacuum sucker 47 through the combined action of the electric slider 42, the lifting cylinder 43 and the adjusting cylinder 46, then, under the action of the steering motor 45, the natural rubber block is turned over by one hundred eighty degrees so as to clean the rest part of the natural rubber block, so that a clean dead angle is not left, and the working effect is ensured.
The auxiliary cleaning mechanism 413 comprises a first gear 4131, a second gear 4132, a connecting frame 4133, a driving motor 4134 and an auxiliary brush 4135, the first gear 4131 is uniformly arranged on the outer wall of the adjusting pressure plate 410 from front to back through a bearing, the second gear 4132 is meshed between every two adjacent first gears 4131, the second gear 4132 is arranged on the outer wall of the adjusting pressure plate 410 through a bearing, the inner wall of the second gear 4132 and the connecting frame 4133 are arranged on the outer wall of the adjusting pressure plate 410, the auxiliary brush 4135 is uniformly arranged on the inner wall of the adjusting pressure plate 410 from front to back through a bearing, the inner wall of the auxiliary brush 4135 is connected with the inner wall of the second gear 4132, the side wall of the first gear 4131 at the rearmost end of the adjusting pressure plate 410 is connected with an output shaft of the driving motor 4134, the driving motor 4134 is arranged on the connecting frame 4133 through a motor base, and the; under the combined action of the driving motor 4134, the first gear 4131 and the second gear 4132, the auxiliary brush 4135 performs reciprocating rotation motion, so that the left end and the right end of the natural rubber block can be cleaned, and the cleaning comprehensiveness is ensured.
In addition, the invention also provides a natural rubber block processing technology of the natural rubber block processing equipment, which comprises the following steps:
1. firstly, after a natural rubber block to be cleaned is placed on a bearing plate 49 manually, an auxiliary cylinder 411 is driven to do linear motion in a transverse groove by the telescopic motion of the auxiliary cylinder 411, and when an auxiliary cleaning mechanism 413 installed on the side wall of the auxiliary cylinder 410 is tightly attached to the side wall of the natural rubber block, the auxiliary cylinder 411 stops working;
2. then, spraying clear water on the natural rubber block through the existing equipment, properly adjusting the lengths of a telescopic adjusting plate 37 and a telescopic cleaning brush 39 according to the actual size of the natural rubber block, driving a rotating gear 33 to rotate through a rotating motor 32, and in the rotating process of the rotating gear 33, performing reciprocating linear motion in opposite directions on two racks 34 meshed with the front and the back of the rotating gear 33, so as to drive a side wall cleaning brush 38 and the telescopic cleaning brush 39 to repeatedly scrub the upper end and the front and the back ends of the natural rubber block;
3. meanwhile, under the combined action of the driving motor 4134, the first gear 4131 and the second gear 4132, the auxiliary brush 4135 performs reciprocating rotary motion, so that the left end and the right end of the natural rubber block can be cleaned;
4. then, the vacuum sucker 47 is externally connected with the existing equipment, and the front end and the rear end of the natural rubber block are firmly sucked by the vacuum sucker 47 through the combined action of the electric slide block 42, the lifting cylinder 43 and the adjusting cylinder 46;
5. then, under the action of the steering motor 45, the natural rubber block is turned over by one hundred eighty degrees so as to clean the rest part of the natural rubber block, and no cleaning dead angle is left.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.