CN109433435A - Energy saving cyclone - Google Patents
Energy saving cyclone Download PDFInfo
- Publication number
- CN109433435A CN109433435A CN201811496990.7A CN201811496990A CN109433435A CN 109433435 A CN109433435 A CN 109433435A CN 201811496990 A CN201811496990 A CN 201811496990A CN 109433435 A CN109433435 A CN 109433435A
- Authority
- CN
- China
- Prior art keywords
- welded
- shell
- distributor
- fixed disk
- several
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000001681 protective effect Effects 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 9
- 238000003466 welding Methods 0.000 claims abstract description 8
- 239000003381 stabilizer Substances 0.000 claims description 10
- 239000003963 antioxidant agent Substances 0.000 claims description 3
- 230000003078 antioxidant effect Effects 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 238000004134 energy conservation Methods 0.000 claims 7
- -1 fixed disk Chemical class 0.000 abstract 1
- JTJMJGYZQZDUJJ-UHFFFAOYSA-N phencyclidine Chemical class C1CCCCN1C1(C=2C=CC=CC=2)CCCCC1 JTJMJGYZQZDUJJ-UHFFFAOYSA-N 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 8
- 239000004576 sand Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000006872 improvement Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C5/00—Apparatus in which the axial direction of the vortex is reversed
- B04C5/24—Multiple arrangement thereof
- B04C5/28—Multiple arrangement thereof for parallel flow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C5/00—Apparatus in which the axial direction of the vortex is reversed
- B04C5/02—Construction of inlets by which the vortex flow is generated, e.g. tangential admission, the fluid flow being forced to follow a downward path by spirally wound bulkheads, or with slightly downwardly-directed tangential admission
- B04C5/04—Tangential inlets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C5/00—Apparatus in which the axial direction of the vortex is reversed
- B04C5/08—Vortex chamber constructions
- B04C5/085—Vortex chamber constructions with wear-resisting arrangements
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Cyclones (AREA)
Abstract
The invention discloses energy saving cyclones, including fixed disk, protective shell is welded in the middle part of the lower end of fixed disk, the outside weldings of protective shell have overflow launder, the outside weldings of overflow launder have riffler, the upper periphery of fixed disk is welded with fence, the upper center of fixed disk is welded with distributor, distributor includes shell, the outer periphery of shell is welded with several conduits, the distance between two neighboring conduit is all the same, the upper end of shell is welded with dispenser cap, the upper end of dispenser cap is welded with several pressure interface flanges, distributor side be provided with it is several by hand-operated valve and solenoid valve block at valve body, the upper end of fixed disk is equipped with several current dividers, current divider includes set casing, the inside of set casing is bonded with centering sleeve, the present invention is by changing component inside line with rubber material, the service life of cyclone can be increased significantly, in dispenser cap Upper increase pressure interface preferably can constantly control behaviour in service when cyclone work, can be to avoid the unnecessary damage of equipment.
Description
Technical field:
The invention belongs to cyclone technical field, in particular to energy saving cyclone.
Background technique:
The sand pump consumption power of existing cyclone transport ore pulp is big, wears acutely at sand pump feed inlet and outlet, flow is too
Greatly, drop of pressure is more, changes pan feeding situation or cyclone parameter, 2 sections of operatings/demand large scale cyclone, change cyclone ginseng
The abrasiveness of number, pan feeding is high, needs replacing manufacture material, therefore repairs frequent, it is desirable that feed preparation unit size, pulp density and pressure become
Dynamic range is small, easily causes classification quality fluctuation.
Summary of the invention:
The object of the invention is that providing energy saving cyclone to solve the above-mentioned problems, solves existing cyclone
Transport ore pulp sand pump consumption power it is big, at sand pump feed inlet and outlet wear acutely, flow is too big, and drop of pressure is more, change into
Cyclone parameter is changed in material situation or cyclone parameter, 2 sections of operatings/demand large scale cyclone, and the abrasiveness of pan feeding is high, needs
It replaces manufacture material, therefore repairs frequent, it is desirable that feed preparation unit size, pulp density and pressure oscillation range are small, easily cause point
The shortcomings that grade quality fluctuation.
To solve the above-mentioned problems, the present invention provides a kind of technical solutions:
Energy saving cyclone, including fixed disk, are welded with protective shell in the middle part of the lower end of the fixed disk, the protective shell it is outer
Portion is welded with overflow launder, and the outside weldings of the overflow launder have riffler, and the upper periphery of the fixed disk is welded with fence, institute
The upper center for stating fixed disk is welded with distributor, and the distributor includes shell, if the outer periphery of the shell is welded with
Dry conduit, the distance between two neighboring described conduit is all the same, and the upper end of the shell is welded with dispenser cap, the distribution
The upper end of device lid is welded with several pressure interface flanges, the distributor side be provided with it is several by hand-operated valve and solenoid valve block at
Valve body, the upper end of the fixed disk is equipped with several current dividers, and the current divider includes set casing, and the inside of the set casing is equal
It is bonded with centering sleeve, the centering sleeve is made of polymer rubber material.
Preferably, there are three the pressure interface flange sets, three pressure interface flanges are and the inside of shell
It communicates, the distance between two neighboring described pressure interface flange is all the same.
Preferably, the upper end of the set casing is welded with connector, the lower end of the set casing both passes through riffler
Outside and all extend to the inside of riffler.
Preferably, the lower end of the riffler is welded with several stabilizer blades, the distance between two neighboring described stabilizer blade is equal
Identical, the lower end of the stabilizer blade is equipped with non-slip mat.
Preferably, the lower end of the shell is located at the inside of protective shell, the lower end of the shell is welded with interface, described
The lower end of interface is welded with fixing pipe.
Preferably, the quantity of the valve body is identical with the quantity of conduit and corresponds, the valve body is close to distributor
Side be welded on corresponding conduit, the valve body is welded with connecting tube far from the side of distributor.
Preferably, the connector both passes through the outside of overflow launder close to the side of distributor and all extends to overflow launder
Inside, side of the connector far from distributor is welded in corresponding connecting tube.
Preferably, the riffler, overflow launder, distributor and dispenser cap outside be coated with antioxidant.
Beneficial effects of the present invention: the present invention can increase cyclone by changing component inside line with rubber material significantly
Service life increases pressure interface on dispenser cap, preferably can constantly control behaviour in service when cyclone work, can
To avoid the unnecessary damage of equipment, the charging of cyclone can by being pumped into or head tank mode provides, hand valve and solenoid valve
Load in mixture, it is possible to reduce the work energy consumption of equipment when in use, while can balanced cyclone equipment working flow when in use, subtract
Few site operation personnel, the present invention, can be to avoid present invention work by being provided with centering sleeve on the inside of novel set casing
When the residue that generates result in blockage.
Detailed description of the invention:
Detailed description will be given by the following detailed implementation and drawings by the present invention for ease of explanation,.
Fig. 1 is disk cut away view of the invention；
Fig. 2 is structural schematic diagram of the invention；
Fig. 3 is the structural schematic diagram of shell of the present invention；
Fig. 4 is the structural schematic diagram of dispenser cap of the present invention；
Fig. 5 is the structural schematic diagram of overflow launder of the present invention；
Fig. 6 is the structural schematic diagram of riffler of the present invention；
Fig. 7 is the structural schematic diagram of current divider of the present invention；
Fig. 8 is the cut away view of set casing of the present invention；
Fig. 9 is the structural schematic diagram of hand-operated valve of the present invention；
Figure 10 is the structural schematic diagram of solenoid valve of the present invention.
In figure: 1- fixed disk, 2- protective shell, 3- distributor, 4- shell, 5- dispenser cap, 6- fence, 7- valve body, 8- overflow
Chute, 9- fixing pipe, 10- riffler, 11- current divider, 12- stabilizer blade, 13- pressure interface flange, 14- centering sleeve, 15- connection
Pipe, 16- conduit, 17- interface, 18- connector, 19- set casing.
Specific embodiment:
As Figure 1-10 shows, present embodiment uses following technical scheme: energy saving cyclone, including fixed disk 1, institute
It states and is welded with protective shell 2 in the middle part of the lower end of fixed disk 1, the outside weldings of the protective shell 2 have overflow launder 8, the overflow launder 8
Outside weldings have riffler 10, and the upper periphery of the fixed disk 1 is welded with fence 6, the upper center welding of the fixed disk 1
There is distributor 3, the distributor 3 includes shell 4, and the outer periphery of the shell 4 is welded with several conduits 16, two neighboring institute
State that the distance between conduit 16 is all the same, the upper end of the shell 4 is welded with dispenser cap 5, the upper end weldering of the dispenser cap 5
Be connected to several pressure interface flanges 13,3 side of distributor be provided with it is several by hand-operated valve and solenoid valve block at valve body 7,
The upper end of the fixed disk 1 is equipped with several current dividers 11, and the current divider 11 includes set casing 19, the inside of the set casing 19
It is bonded with centering sleeve 14, the centering sleeve 14 is made of polymer rubber material.
Wherein, there are three the pressure interface flange 13 is set, three equal and shell 4 inside of pressure interface flanges 13
It communicates, the distance between two neighboring described pressure interface flange 13 is all the same.
Wherein, the upper end of the set casing 19 is welded with connector 18, and the lower end of the set casing 19 both passes through sand setting
The outside of slot 10 and the inside for all extending to riffler 10, convenient for the movement of compounding substances.
Wherein, the lower end of the riffler 10 is welded with the distance between several stabilizer blades 12, the two neighboring stabilizer blade 12
All the same, the lower end of the stabilizer blade 12 is equipped with non-slip mat, improves the stability of invention.
Wherein, the lower end of the shell 4 is located at the inside of protective shell 2, and the lower end of the shell 4 is welded with interface 17, institute
The lower end for stating interface 17 is welded with fixing pipe 9.
Wherein, the quantity of the valve body 7 is identical with the quantity of conduit 16 and corresponds, and the valve body 7 is close to distributor 3
Side be welded on corresponding conduit 16, the side of the valve body 7 far from distributor 3 is welded with connecting tube 15.
Wherein, the connector 18 both passes through the outside of overflow launder 8 close to the side of distributor 3 and all extends to overflow launder
8 inside, the side of the connector 18 far from distributor 3 are welded in corresponding connecting tube 15.
Wherein, the outside of the riffler 10, overflow launder 8, distributor 3 and dispenser cap 5 is coated with antioxidant, extends
The service life of riffler 10, overflow launder 8, distributor 3 and dispenser cap 5.
It is specific: before the present invention, pressure alarm, pressure sensor and pressure gauge being separately mounted to pressure interface
On flange 13, the present invention is mounted on the place of work, when the invention works, by with certain density contrast liquid-liquid, it is liquid-solid,
Two-phase or multiphase mixture such as liquid-gas is separated under the influence of centrifugal force, and mixed liquor is discharged into eddy flow with certain pressure
Device generates high speed rotation flow field in the inside of fixing pipe 9, the big component of density edge simultaneously under the action of eddy flow field in mixture
Axial downward movement moves radially outwards, when reaching the inside of current divider 11, along 19 inside of set casing of current divider 11
It moves downward, and is discharged by the underflow opening of 11 lower end of current divider setting, into the inside of riffler 10, material is thus formed outward turnings
Vortex field, the small component of density are moved to central axial direction, and form an inside vortex moved upwards in axis centre, are passed through
The overflow port discharge being arranged on current divider 11, has thus achieved the purpose that two-phase laminated flow.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention, the technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention, the claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (8)
1. energy saving cyclone, including fixed disk (1), which is characterized in that be welded with protective shell in the middle part of the lower end of the fixed disk (1)
(2), the outside weldings of the protective shell (2) have overflow launder (8), and the outside weldings of the overflow launder (8) have riffler (10), institute
The upper periphery for stating fixed disk (1) is welded with fence (6), and the upper center of the fixed disk (1) is welded with distributor (3), institute
Stating distributor (3) includes shell (4), and the outer periphery of the shell (4) is welded with several conduits (16), two neighboring described to lead
Manage that the distance between (16) are all the same, and the upper end of the shell (4) is welded with dispenser cap (5), the dispenser cap (5) it is upper
End is welded with several pressure interface flanges (13), distributor (3) side be provided with it is several by hand-operated valve and solenoid valve block at
Valve body (7), the upper end of the fixed disk (1) is equipped with several current dividers (11), and the current divider (11) includes set casing (19),
The inside of the set casing (19) is bonded with centering sleeve (14), and the centering sleeve (14) is by polymer rubber material system
At.
2. energy conservation cyclone according to claim 1, it is characterised in that: there are three the pressure interface flange (13) sets,
Three pressure interface flanges (13) communicate with the inside of shell (4), the two neighboring pressure interface flange (13) it
Between distance it is all the same.
3. energy conservation cyclone according to claim 1, it is characterised in that: the upper end company of being welded with of the set casing (19)
The lower end of fitting (18), the set casing (19) both passes through the outside of riffler (10) and all extends to the interior of riffler (10)
Portion.
4. energy conservation cyclone according to claim 1, it is characterised in that: the lower end of the riffler (10) is welded with several
Stabilizer blade (12), the distance between two neighboring described stabilizer blade (12) is all the same, and the lower end of the stabilizer blade (12) is equipped with non-slip mat.
5. energy conservation cyclone according to claim 1, it is characterised in that: the lower end of the shell (4) is located at protective shell (2)
Inside, the lower end of the shell (4) is welded with interface (17), and the lower end of the interface (17) is welded with fixing pipe (9).
6. energy conservation cyclone according to claim 1, it is characterised in that: the quantity of the valve body (7) and conduit (16)
Quantity is identical and corresponds, and the valve body (7) is welded on corresponding conduit (16) close to the side of distributor (3), institute
It states valve body (7) and is welded with connecting tube (15) far from the side of distributor (3).
7. energy conservation cyclone according to claim 1, it is characterised in that: the connector (18) is close to distributor (3)
Side both passes through the outside of overflow launder (8) and all extends to the inside of overflow launder (8), and the connector (18) is far from distributor
(3) side is welded on corresponding connecting tube (15).
8. energy conservation cyclone according to claim 1, it is characterised in that: the riffler (10), overflow launder (8), distribution
The outside of device (3) and dispenser cap (5) is coated with antioxidant.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811496990.7A CN109433435A (en) | 2018-12-07 | 2018-12-07 | Energy saving cyclone |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811496990.7A CN109433435A (en) | 2018-12-07 | 2018-12-07 | Energy saving cyclone |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109433435A true CN109433435A (en) | 2019-03-08 |
Family
ID=65557125
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811496990.7A Pending CN109433435A (en) | 2018-12-07 | 2018-12-07 | Energy saving cyclone |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109433435A (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2060089U (en) * | 1989-11-14 | 1990-08-08 | 昆明冶金研究所 | Centrifugal rotary device |
| CN2914066Y (en) * | 2006-03-03 | 2007-06-20 | 山东博润化工有限公司 | Air abrasion monitoring instrument |
| CN201380122Y (en) * | 2009-03-31 | 2010-01-13 | 佛山市振欣铭科贸易有限公司 | Cyclone separation device and quartz ultrafine powder preparation equipment provided with same |
| CN201496054U (en) * | 2009-07-13 | 2010-06-02 | 扬州工业职业技术学院 | Spiral-flow type oil-water separator for oil-well pump with rod |
| CN202909835U (en) * | 2012-11-24 | 2013-05-01 | 闫海群 | Novel abrasion-resistant swirler |
| CN203342959U (en) * | 2013-07-22 | 2013-12-18 | 会东县鑫联矿业有限责任公司 | Hydrocyclone group |
| CN205042628U (en) * | 2015-04-02 | 2016-02-24 | 江西耐普矿机新材料股份有限公司 | Gradually burst at seams and cut into formula pan feeding hydraulic cyclone |
| CN205146473U (en) * | 2015-10-19 | 2016-04-13 | 江西省威尔国际矿业装备有限公司 | Novel hydraulic cyclone |
| CN206587927U (en) * | 2017-03-27 | 2017-10-27 | 山东恩迈特能源设备有限公司 | A kind of split-type cyclone group |
| CN108212564A (en) * | 2018-03-27 | 2018-06-29 | 中国恩菲工程技术有限公司 | Hydrocyclone group |
| CN207628591U (en) * | 2017-09-12 | 2018-07-20 | 董秀华 | A kind of Water Resources Domain cyclone |
| CN209255006U (en) * | 2018-12-07 | 2019-08-16 | 南通虹波机械有限公司 | Energy saving cyclone |
-
2018
- 2018-12-07 CN CN201811496990.7A patent/CN109433435A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2060089U (en) * | 1989-11-14 | 1990-08-08 | 昆明冶金研究所 | Centrifugal rotary device |
| CN2914066Y (en) * | 2006-03-03 | 2007-06-20 | 山东博润化工有限公司 | Air abrasion monitoring instrument |
| CN201380122Y (en) * | 2009-03-31 | 2010-01-13 | 佛山市振欣铭科贸易有限公司 | Cyclone separation device and quartz ultrafine powder preparation equipment provided with same |
| CN201496054U (en) * | 2009-07-13 | 2010-06-02 | 扬州工业职业技术学院 | Spiral-flow type oil-water separator for oil-well pump with rod |
| CN202909835U (en) * | 2012-11-24 | 2013-05-01 | 闫海群 | Novel abrasion-resistant swirler |
| CN203342959U (en) * | 2013-07-22 | 2013-12-18 | 会东县鑫联矿业有限责任公司 | Hydrocyclone group |
| CN205042628U (en) * | 2015-04-02 | 2016-02-24 | 江西耐普矿机新材料股份有限公司 | Gradually burst at seams and cut into formula pan feeding hydraulic cyclone |
| CN205146473U (en) * | 2015-10-19 | 2016-04-13 | 江西省威尔国际矿业装备有限公司 | Novel hydraulic cyclone |
| CN206587927U (en) * | 2017-03-27 | 2017-10-27 | 山东恩迈特能源设备有限公司 | A kind of split-type cyclone group |
| CN207628591U (en) * | 2017-09-12 | 2018-07-20 | 董秀华 | A kind of Water Resources Domain cyclone |
| CN108212564A (en) * | 2018-03-27 | 2018-06-29 | 中国恩菲工程技术有限公司 | Hydrocyclone group |
| CN209255006U (en) * | 2018-12-07 | 2019-08-16 | 南通虹波机械有限公司 | Energy saving cyclone |
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