CN109430928B - Cigarette leveling disc with annular skirt edge and leveling disc device - Google Patents
Cigarette leveling disc with annular skirt edge and leveling disc device Download PDFInfo
- Publication number
- CN109430928B CN109430928B CN201811496305.0A CN201811496305A CN109430928B CN 109430928 B CN109430928 B CN 109430928B CN 201811496305 A CN201811496305 A CN 201811496305A CN 109430928 B CN109430928 B CN 109430928B
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- China
- Prior art keywords
- cigarette
- leveling
- leveling disc
- disc
- annular skirt
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 81
- 230000001680 brushing effect Effects 0.000 claims abstract description 14
- 230000007704 transition Effects 0.000 claims description 13
- 230000007423 decrease Effects 0.000 claims description 3
- 241000208125 Nicotiana Species 0.000 abstract description 31
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 31
- 230000000694 effects Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 230000000391 smoking effect Effects 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
Abstract
The invention relates to a cigarette leveling disc with an annular skirt edge and a leveling disc device, wherein the cigarette leveling disc comprises a leveling disc body and an annular skirt edge part arranged at the outer edge of the leveling disc body; the leveling disc device comprises two cigarette leveling discs and a thread brushing wheel, wherein the thread brushing wheel is arranged at the lower part of the middle of the first cigarette leveling disc and the second cigarette leveling disc, and the rotation direction of the thread brushing wheel is perpendicular to the rotation direction of the two cigarette leveling discs. According to the technical scheme, the working faces of the two cigarette leveling plates are not on the same plane, and are parallel to each other, in the reverse rotation process, the cut tobacco is prevented from flying out in the tangential direction, the surplus cut tobacco in the tobacco strips is removed, the whole cut tobacco of the cigarette is filled more fully, the effect of gathering the cut tobacco is achieved, the cut tobacco bundles are more regular, the slip of the tight head position can be prevented, the filling density, the pressure drop and the hardness index of the cigarette are greatly improved, and the burning and smoking quality is improved.
Description
Technical Field
The invention belongs to the technical field of cigarette processing equipment, and particularly relates to a cigarette leveling disc with an annular skirt edge and a leveling disc device.
Background
In cigarette production, a ZJ17 cigarette machine is the dominant machine type in the cigarette packaging industry. The leveling disc device is an important component for quality control of cigarette products, and mainly consists of a transmission gear, a transmission shaft, a thread brushing wheel and two leveling discs, redundant cut tobacco in a tobacco rod is removed through rotation of the two leveling discs and the thread brushing wheel, so that the quantity of the cut tobacco fed into a tobacco pipe accords with the weight of a standard cigarette, and the redundant cut tobacco is fed back to a storage area of the thread feeding device through a main thread returning conveyor belt, an auxiliary thread returning conveyor belt and a thread dropping vibration groove.
The grooves on the leveling disc can enable the corresponding areas on the tobacco sucking belt to retain more tobacco shreds, so that the generated tobacco shreds have denser tobacco shreds at the end parts of the length of the cigarettes, a tight head position is formed, and the position is synchronous with the cutter, so that the end parts of the cigarettes cut out are full and not loose. At present, most of ZJ17 cigarette making machines use horseshoe-shaped groove leveling discs, and the leveling discs can form two tight head positions at the end parts of cigarettes and the filter tip connecting ends, so that the leveling discs have better effects of reducing the generation of empty cigarettes and improving the rubbing quality.
However, when the tobacco bundle cut by the high-speed rotation of the leveling disc and the thread brushing wheel is separated from the leveling disc, partial bulk tobacco threads at the bottom of the tobacco bundle fly out along with the high-speed rotation of the leveling disc in the tangential direction. Because the amount of the tobacco shreds required by a single cigarette is small, a small amount of tobacco shred changes influence the standard deviation of the weight, so that the standard deviation of the weight of the cigarette cannot meet the standard requirement. Currently, there is no effective solution to this problem in the industry.
Disclosure of Invention
The invention aims to provide a cigarette leveling disc with an annular skirt edge and a leveling disc device, so as to solve the problem that the standard deviation of the weight of cigarettes is not in accordance with standard requirements caused by the leveling disc device in the prior art.
The invention is realized by the following technical scheme:
a cigarette leveling disc with an annular skirt comprises a leveling disc body and an annular skirt part arranged at the outer edge of the leveling disc body;
the leveling disc body sequentially comprises a main body part with equal thickness, a transition part and an edge part with equal thickness from inside to outside; the thickness of the edge part is smaller than that of the main body part; the thickness of the transition part gradually decreases when the transition part extends from the main body part to the edge part;
a mounting hole is arranged at the center of the main body part;
the thickness of the edge part is the same as that of the annular skirt part;
the upper surface of the annular skirt portion is lower than the upper surface of the edge portion, and the lower surface is lower than the lower surface of the edge portion;
and the annular skirt edge part is uniformly provided with a leveling disc groove.
The upper surface of the main body part and the upper surface of the transition part and the upper surface of the edge part are both in the same plane;
the lower surface of the edge part is an arc-shaped surface.
The depths of the grooves of two adjacent leveling plates are different, and the depths of the two spaced leveling plates are the same.
The difference in height between the upper surface of the edge portion and the upper surface of the annular skirt portion is 1mm.
The width of the annular skirt portion is the same as the width of the edge portion.
The width of the annular skirt portion was 4.2mm.
The leveling disc device comprises two cigarette leveling discs of any one of the above, namely a first cigarette leveling disc and a second cigarette leveling disc;
the rotating shaft comprises a first rotating shaft and a second rotating shaft, and the first rotating shaft is parallel to the second rotating shaft and has opposite rotating directions;
the first cigarette leveling disc is arranged on the first rotating shaft, and the second cigarette leveling disc is arranged on the second rotating shaft;
the wire brushing wheel is arranged at the lower part of the middle of the first cigarette leveling disc and the second cigarette leveling disc, and the rotation direction of the wire brushing wheel is vertical to the rotation direction of the two cigarette leveling discs;
the first cigarette leveling disc and the second cigarette leveling disc are not on the same horizontal plane.
The upper surface of the first cigarette leveling disc is higher than the upper surface of the second cigarette leveling disc.
The beneficial effects of the invention are as follows:
according to the technical scheme, the working faces of the two cigarette leveling plates are not on the same plane, and are parallel to each other, in the reverse rotation process, the cut tobacco is prevented from flying out in the tangential direction, the surplus cut tobacco in the tobacco strips is removed, the whole cut tobacco of the cigarette is filled more fully, the effect of gathering the cut tobacco is achieved, the cut tobacco bundles are more regular, the slip of the tight head position can be prevented, the filling density, the pressure drop and the hardness index of the cigarette are greatly improved, and the burning and smoking quality is improved.
Drawings
FIG. 1 is a front view of a cigarette leveling disc of the present invention;
FIG. 2 is a cross-sectional view A-A of FIG. 1;
FIG. 3 is a cross-sectional view B-B of FIG. 1;
FIG. 4 is a schematic view of the structure of the leveling disc device of the present invention.
Description of the reference numerals
The novel cigarette holder comprises a first cigarette holder body, a second cigarette holder body, a 3-wire brushing wheel, a 4-first rotating shaft, a 5-second rotating shaft, a 100-holder body, a 200-ring-shaped skirt edge part, a 101-body part, a 102 transition part, a 103-edge part, a 104 mounting hole, a 201-holder groove and 1021 arc surfaces.
Detailed Description
The following examples are given by way of illustration only and are not to be construed as limiting the scope of the invention.
As shown in fig. 1 to 3, the present application provides a cigarette leveling disc with an annular skirt, comprising a leveling disc body 100 and an annular skirt portion 200 provided at an outer edge of the leveling disc body; the cigarette leveling disc is integrally disc-shaped.
The leveling disc body 100 sequentially comprises a main body part 101 with equal thickness, a transition part 102 and an edge part 103 with equal thickness from inside to outside; the thickness of the edge part is smaller than that of the main body part; the thickness of the transition portion gradually decreases as it extends from the main body portion toward the edge portion.
The whole disc that is of main part, transition portion and marginal portion all are the ring shape, in this application, the whole structure as an organic whole of cigarette levelling dish, through punching press manufacturing.
A mounting hole 104 is provided at the center of the main body portion 101; for mounting on the spindle.
The upper surface of the main body part, the upper surface of the transition part and the upper surface of the edge part are all in the same plane; the lower surface of the edge portion is an arc-shaped surface 1021, and the lower surface of the main body portion and the lower surface of the edge portion are both planar.
The thickness of the edge part is the same as that of the annular skirt part; in the present application, both the upper surface and the lower surface of the annular skirt portion are planar.
The upper surface of the annular skirt portion is 1mm lower than the upper surface of the edge portion, and the lower surface is 1mm lower than the lower surface of the edge portion. The width of the annular skirt portion was 4.2mm as that of the edge portion.
Six leveling disc grooves 201 are uniformly formed in the annular skirt portion, the depths of two adjacent leveling disc grooves are different, the depths of two spaced leveling discs are the same, and three deep three shallow six grooves are formed.
As shown in fig. 4, the present application also provides a leveling disc device in which only the position of the cigarette leveling disc is improved, and a new structure of the cigarette leveling disc is used without improving other components in the leveling disc device, but rather continuing to use existing components, and the assembly, position, function, etc. of the other components are not improved, and therefore, in the embodiments of the present application, the other components of the leveling disc device are not described.
Two cigarette leveling discs using any one of the above are a first cigarette leveling disc 1 and a second cigarette leveling disc 2, respectively; the two cigarette leveling discs are identical in size and structure.
The rotating shafts comprise a first rotating shaft 4 and a second rotating shaft 5, and the first rotating shaft is parallel to the second rotating shaft and has opposite rotating directions.
The first cigarette leveling disc 1 is arranged on the first rotating shaft 4, and the second cigarette leveling disc 2 is arranged on the second rotating shaft 5.
The wire brushing wheel 3 is arranged at the lower part of the middle of the first cigarette leveling disc and the second cigarette leveling disc, and the rotation direction of the wire brushing wheel is vertical to the rotation direction of the two cigarette leveling discs.
The first cigarette leveling disc and the second cigarette leveling disc are not on the same horizontal plane; the upper surface of the first cigarette leveling disc is higher than the upper surface of the second cigarette leveling disc.
The rotation of the two leveling plates and the wire brushing wheel removes redundant tobacco shreds in the tobacco rods, so that the tobacco shred quantity fed into the tobacco gun accords with the weight of a standard cigarette, and the whole device can move up and down according to a feedback signal of a cigarette quality detection system, thereby achieving the purposes of adjusting the cut quantity of the tobacco shreds and changing the quality of the cigarette.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.
Claims (4)
1. The leveling disc device is characterized by comprising two cigarette leveling discs, namely a first cigarette leveling disc and a second cigarette leveling disc;
the rotating shaft comprises a first rotating shaft and a second rotating shaft, and the first rotating shaft is parallel to the second rotating shaft and has opposite rotating directions;
the first cigarette leveling disc is arranged on the first rotating shaft, and the second cigarette leveling disc is arranged on the second rotating shaft;
the wire brushing wheel is arranged at the lower part of the middle of the first cigarette leveling disc and the second cigarette leveling disc, and the rotation direction of the wire brushing wheel is vertical to the rotation direction of the two cigarette leveling discs;
the first cigarette leveling disc and the second cigarette leveling disc are not on the same horizontal plane;
the upper surface of the first cigarette leveling disc is higher than the upper surface of the second cigarette leveling disc;
the cigarette leveling disc comprises a leveling disc body and an annular skirt edge part arranged at the outer edge of the leveling disc body;
the leveling disc body sequentially comprises a main body part with equal thickness, a transition part and an edge part with equal thickness from inside to outside; the thickness of the edge part is smaller than that of the main body part; the thickness of the transition part gradually decreases when the transition part extends from the main body part to the edge part;
a mounting hole is arranged at the center of the main body part;
the thickness of the edge part is the same as that of the annular skirt part;
the upper surface of the annular skirt portion is lower than the upper surface of the edge portion, and the lower surface is lower than the lower surface of the edge portion;
a leveling disc groove is uniformly formed in the annular skirt edge part;
the upper surface of the main body part and the upper surface of the transition part and the upper surface of the edge part are both in the same plane;
the lower surface of the edge part is an arc-shaped surface;
the difference in height between the upper surface of the edge portion and the upper surface of the annular skirt portion is 1mm.
2. The leveling device of claim 1, wherein the depths of two adjacent leveling disc grooves are different and the depths of two spaced leveling disc grooves are the same.
3. The leveling disk device according to claim 1, wherein a width of the annular skirt portion is the same as a width of the edge portion.
4. A leveling device as in claim 3 wherein the annular skirt portion has a width of 4.2mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811496305.0A CN109430928B (en) | 2018-12-07 | 2018-12-07 | Cigarette leveling disc with annular skirt edge and leveling disc device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811496305.0A CN109430928B (en) | 2018-12-07 | 2018-12-07 | Cigarette leveling disc with annular skirt edge and leveling disc device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109430928A CN109430928A (en) | 2019-03-08 |
| CN109430928B true CN109430928B (en) | 2024-02-13 |
Family
ID=65557482
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811496305.0A Active CN109430928B (en) | 2018-12-07 | 2018-12-07 | Cigarette leveling disc with annular skirt edge and leveling disc device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109430928B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112021645B (en) * | 2020-09-07 | 2022-07-12 | 张家口卷烟厂有限责任公司 | Cigarette bundle density adjusting device |
| CN114304723A (en) * | 2021-12-23 | 2022-04-12 | 红云红河烟草(集团)有限责任公司 | Tray device is cut down to ramuscule cigarette |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202680458U (en) * | 2012-04-23 | 2013-01-23 | 蔡元 | Flattening disc |
| CN203302332U (en) * | 2013-04-28 | 2013-11-27 | 河南中烟工业有限责任公司 | Novel leveller chopper blade of YJ19 cigarette making machine |
| CN206324220U (en) * | 2016-12-26 | 2017-07-14 | 上海烟草集团有限责任公司 | A kind of pipe tobacco stabilization device |
| CN106983173A (en) * | 2017-05-16 | 2017-07-28 | 红云红河烟草(集团)有限责任公司 | A kind of new smoothers of PROTOS70 |
| CN207136220U (en) * | 2017-08-15 | 2018-03-27 | 河南中烟工业有限责任公司 | A kind of trimmer mechanisms of ramuscule cigarette cigarette making and tipping machine |
| CN209594738U (en) * | 2018-12-07 | 2019-11-08 | 红云红河烟草(集团)有限责任公司 | A kind of cigarette with ring-type shirt rim puts down quasi- disk and puts down quasi- disk device |
-
2018
- 2018-12-07 CN CN201811496305.0A patent/CN109430928B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202680458U (en) * | 2012-04-23 | 2013-01-23 | 蔡元 | Flattening disc |
| CN203302332U (en) * | 2013-04-28 | 2013-11-27 | 河南中烟工业有限责任公司 | Novel leveller chopper blade of YJ19 cigarette making machine |
| CN206324220U (en) * | 2016-12-26 | 2017-07-14 | 上海烟草集团有限责任公司 | A kind of pipe tobacco stabilization device |
| CN106983173A (en) * | 2017-05-16 | 2017-07-28 | 红云红河烟草(集团)有限责任公司 | A kind of new smoothers of PROTOS70 |
| CN207136220U (en) * | 2017-08-15 | 2018-03-27 | 河南中烟工业有限责任公司 | A kind of trimmer mechanisms of ramuscule cigarette cigarette making and tipping machine |
| CN209594738U (en) * | 2018-12-07 | 2019-11-08 | 红云红河烟草(集团)有限责任公司 | A kind of cigarette with ring-type shirt rim puts down quasi- disk and puts down quasi- disk device |
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| Publication number | Publication date |
|---|---|
| CN109430928A (en) | 2019-03-08 |
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