CN109422875A - A kind of loaded catalyst with surface-active action and its application that polyphenylene oxide is prepared in water-oil phase medium - Google Patents

A kind of loaded catalyst with surface-active action and its application that polyphenylene oxide is prepared in water-oil phase medium Download PDF

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CN109422875A
CN109422875A CN201710762791.5A CN201710762791A CN109422875A CN 109422875 A CN109422875 A CN 109422875A CN 201710762791 A CN201710762791 A CN 201710762791A CN 109422875 A CN109422875 A CN 109422875A
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active action
coupling agent
loaded catalyst
silane coupling
manganese
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CN109422875B (en
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黄家辉
王奂
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Dalian Institute of Chemical Physics of CAS
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Dalian Institute of Chemical Physics of CAS
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/34Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives
    • C08G65/38Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols
    • C08G65/44Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols by oxidation of phenols

Abstract

The invention discloses a kind of loaded catalysts with surface-active action, for by the complex of the glyoxaline ligand and metal ion that are grafted in the modified nano-silicon dioxide particle in surface;The nano-silicon dioxide particle modified by surface is the nano-silicon dioxide particle that the polyvinyl imidazol class ligand surface by hydrophobic silane coupling agent and one end with silane coupling agent is grafted.Catalyst of the present invention is high-efficient, it is good to the selectivity of product, the oxidative coupling polymerization reaction of catalysis of phenol class monomer in oil water two phase system, after reaction, catalyst and surfactant can be recycled by being centrifuged or being separated by filtration, it is environmentally protective, it is more in line with the requirement of sustainable development.

Description

A kind of loaded catalyst with surface-active action and its in water-oil phase medium The middle application for preparing polyphenylene oxide
Technical field
The present invention relates to Catalyst Design technical field more particularly to a kind of supported catalysts with surface-active action Agent and preparation method thereof, and the loaded catalyst with surface-active action prepare polyphenylene oxide in water-oil phase medium Using.
Background technique
Poly- 2,6- dimethyl phenylate abbreviation polyphenylene oxide (PPO) is one of five large-engineering plastics, because it is steady with excellent dimensions Qualitative, heat resistance, acid-alkali-corrosive-resisting, low-k, low dissipation factor etc., and it is widely used in electric, auto industry And the fields such as machine-building.The public affairs such as United States Patent (USP) US3,306,874, US3,306,875, US3,257,357, US3,257,358 Phenol monomer passes through oxidative coupling polymerization reaction production polyphenyl in organic solvent under cloth monovalence copper complex catalytic action The homogeneous process of ether.Contain a large amount of copper ions in the crude product of this method production, to influence its electric property, and reaction process Middle very exothermic needs explosion-proof reactor, in addition, catalyst, which can not recycle, can also improve cost, pollution environment.
The very exothermic of initial reaction stage then can be largely reduced using the polymerization system of water-oil phase, meanwhile, Using water-soluble catalyst, after reaction, water-soluble catalyst and oil-soluble product can pass through simple liquid separation Operation separation, to reduce the residual quantity of catalyst in the product.But this kind of method also needs that surfactant is added, and makes body System becomes increasingly complex, and can not recycling for surfactant can also improve cost and pollute.
The present invention is for the characteristics of the reaction of phenol monomer oxidation coupling polymerization, design is even by silane in water-oil phase solvent Connection agent and vinyl imidazole are grafted to the surface of nano silica, make it have the effect of solid surfactant, while miaow Oxazolyl group can be coordinated with copper, manganese divalent ion, be coupled to form metal-amine complex for catalysis of phenol class monomer oxidation Polymerization reaction prepares PPO.Higher catalytic efficiency and selectivity are realized, after reaction, catalyst can be by simple Centrifugation or filtering carry out separation and recovery utilization, catalyst less residue in product, and the separation of surfactant is also simple and easy to do.
Summary of the invention
The present invention provides a kind of high catalytic efficiencies, the loaded catalyst with surface-active action being easily recycled.
The present invention also provides a kind of preparation method containing the loaded catalyst with surface-active action, this method behaviour Make simple, easily controllable, suitable industrialized production.
The present invention also provides a kind of loaded catalysts with surface-active action to prepare in water-oil phase medium The application method of polyphenylene oxide, the catalyst in this method can be recycled and recycle.
A kind of loaded catalyst with surface-active action, for by the modified nano-silicon dioxide particle in surface The glyoxaline ligand of grafting and the complex of metal ion:
The nano-silicon dioxide particle modified by surface is to have by hydrophobic silane coupling agent and one end The nano-silicon dioxide particle of the polyvinyl imidazol class ligand surface grafting of silane coupling agent;
The molar ratio of imidazole group and metal ion is 0.5~100:1, preferably 2~40:1 in the complex;
The metal ion is bivalent cupric ion or divalent manganesetion;
The glyoxaline ligand is the homopolymer of N- vinyl imidazole class monomer;
Wherein, the N- vinyl imidazole class monomer is formula (I) structural formula compound represented;
Formula (I):
In formula (I), R1、R2And R3For hydrogen or C1~C4Alkyl, R1、R2And R3It is identical or different.
The loaded catalyst with surface-active action, which is characterized in that described hydrophobic silane coupled Agent is methyltrimethoxysilane, methyltriethoxysilane, ethyl trimethoxy silane, ethyl triethoxysilane, propyl Trimethoxy silane, propyl-triethoxysilicane, butyl trimethoxy silane, butyl triethoxysilane, tert-butyl trimethoxy One of base silane, t-butyltriethoxysilane are a variety of.
3, as described in claim 1 with the loaded catalyst of surface-active action, which is characterized in that described is poly- The weight average molecular weight of vinyl imidazole class ligand is 500~10000, preferably 1000~5000.
The loaded catalyst with surface-active action, which is characterized in that the bivalent cupric ion comes from One of copper chloride, copper bromide, copper sulphate, copper nitrate are a variety of;
Alternatively, the manganese ion comes from manganese chloride, manganous bromide, manganese iodide, manganese carbonate, manganese acetate, manganese nitrate, sulfuric acid One of manganese, manganese phosphate are a variety of.
The preparation method of the loaded catalyst with surface-active action, comprising the following steps:
(1) equal by free radical initiation N- vinyl imidazole class monomer in the presence of the silane coupling agent with sulfydryl at one end Poly- method synthesizes the polyvinyl imidazol class ligand that one end has silane coupling agent;
(2) Nano particles of silicon dioxide by surface with hydroxyl and any hydrophobic silane coupling agent in claim 2 And one end obtained is coupled with the polyvinyl imidazol class ligand of silane coupling agent by silane coupling agent in step (1) Reaction obtains the nano-silicon dioxide particle of hydrophobic grouping and the grafting of polyvinyl imidazol class ligand;
(3) improved silica nanoparticle obtained in step (2) is dispersed in water, it is mixed with aqueous metallic ions It closes, makes imidazole group and metal ion that complexation reaction occur, the loaded catalyst with surface-active action is made.
The preparation method of the loaded catalyst with surface-active action, which is characterized in that described one end Silane coupling agent with sulfydryl is 3- mercaptopropyl trimethoxysilane, 3- mercaptopropyltriethoxysilane, 3- mercapto hydroxypropyl methyl One of dimethoxysilane, 3- mercapto hydroxypropyl methyl diethoxy silane are a variety of.
The loaded catalyst with surface-active action is in catalysis using phenol monomer and oxidant as raw material The application in the oxidative coupling polymerization reaction of polyphenylene oxide is prepared in water-oil phase medium.
The molar ratio composition of each raw material in the oxidative coupling polymerization reaction are as follows:
Phenol monomer 1;
Metal ion 0.0001~0.1 in loaded catalyst with surface-active action;
Appropriate oxidant.
The phenol monomer is formula (II) structural formula compound represented:
Formula (II)
In formula (II), R4And R5Respectively C1~C4Alkyl, alkylene or phenyl, R4And R5It is identical or different.
A method of it synthesizing polyphenylene oxide in water-oil phase medium, specifically includes following scheme: being mixed in water-oil phase Phenol monomer and catalyst are added in system, the oxidation Ou Lian polymerization reaction of phenol, institute are carried out in the presence of oxygen-containing gas The oxygen-containing gas stated is oxidant.
The oxidative coupling polymerization reaction temperature is 10~80 DEG C, and preferably 20~50 DEG C, the reaction time is 1~20 small When, preferably 4~12 hours, loaded catalyst passed through centrifuge separation after the completion of reaction and recycles.
Commercial product can be used in raw material of the present invention, reagent.
Compared with prior art, the present invention has following marked improvement:
Catalyst of the present invention combines the characteristics of solid surfactant carrier and metal-amine complex: silica is received Rice corpuscles size is small, has biggish surface area, reaction substrate is come into full contact with catalyst, and its amphipathic property It can according to need and be adjusted by grafting.After reaction, which can be more simple by being centrifuged filtering etc. Easy means are recycled.It solves the problems, such as that current water-oil phase synthesis PPO catalyst is difficult to recycle, more meets The requirement of sustainable development.
Specific embodiment
The preparation of polyvinyl imidazol class ligand of 1 one end of embodiment with silane coupling agent
N- vinyl imidazole 5.44mL (60mmol), 3- mercaptopropyltriethoxysilane 0.6mL (3mmol) are dissolved in In 60mL methanol, 0.1g azodiisobutyronitrile is added as initiator, under nitrogen protection, 65 DEG C of return stirring 48h.Decompression is steamed It evaporates, excessive anhydrous ether is added and filters and washs, is dried to obtain the polyvinyl imidazol class ligand that one end has silane coupling agent
Embodiment 2~4
The polyvinyl imidazol class ligand that one end has silane coupling agent is prepared using the method for embodiment 1, unlike Change the type of the silane coupling agent of one end used when synthesis with sulfydryl and the dosage of VI, be shown in Table 1:
Embodiment 5 has the preparation of the loaded catalyst of surface-active action
The one end being prepared in embodiment 1 is had to the polyvinyl imidazol of silane coupling agent, 30mmol methyl trimethoxy Oxysilane and 15g Nano particles of silicon dioxide are scattered in toluene, and after 4 hours are heated to reflux in nitrogen, centrifugation is had There is the particle of surface-active action.Particle obtained above is dispersed in water to and is added 15mmol copper chloride, stirs, be centrifuged To the loaded catalyst with surface-active action, copper load capacity is 3.1%.
Embodiment 6 and 7
There is the loaded catalyst of surface-active action using the method preparation of embodiment 5, the difference is that changing silane The type of coupling agent, is shown in Table 2:
Embodiment 8~10
There is the loaded catalyst of surface-active action using the method preparation of embodiment 5, the difference is that changing divalent The type and dosage of copper compound, are shown in Table 3:
The oxidative coupling polymerization reaction of phenol monomer in 11 oil water two phase system of embodiment
In the jacket reactor with agitating paddle, thermometer and gas inlet and outlet, it is added 2,6- xylenol (DMP) (2.4432g, 0.02mol) and toluene 25mL, water 50mL are stirring evenly and then adding into the catalyst 0.4129g prepared in embodiment 3 (Cu/DMP=1/100), it is passed through oxygen, under the mixing speed of 1000rotor/min, is reacted 6 hours.Centrifuge separation recycling is urged Agent, catalyst recovery yield 96.6%.Toluene part is added dropwise in excessive methanol, and centrifugation obtains product, crude product yield 90.8%, wherein by-product DPQ content 0.3%, number-average molecular weight Mn=58000, molecular weight distribution DP=2.0.
Embodiment 12~16
According to the method for embodiment 11 in preparation PPO, the difference is that the catalyst of the preparation of embodiment 6~10 is respectively adopted, Reaction result is shown in Table 4:
Embodiment 17~19
According to the method for embodiment 11 in preparation PPO, the difference is that change the molar ratio of copper and monomer in catalyst, reaction It the results are shown in Table 5:
Embodiment 20
According to the method for embodiment 11 in preparation PPO, the difference is that replacing DMP with 2,6- diethyl phenol.Crude product obtains Rate 90.8%, wherein by-product DPQ content 0.3%, number-average molecular weight Mn=53000, molecular weight distribution DP=2.3, catalyst The rate of recovery 97.2%.
Embodiment 21
According to embodiment 11 method preparation PPO, unlike by air replace oxygen, crude product yield 91.0%, Wherein by-product DPQ content 0.4%, number-average molecular weight Mn=45000, molecular weight distribution DP=2.5, catalyst recovery yield 95.8%.
Embodiment 22
According to the method for embodiment 11 in preparation PPO, the difference is that toluene 25mL, water 10mL.Crude product yield 94.3%, Wherein by-product DPQ content 0.6%, number-average molecular weight Mn=60000, molecular weight distribution DP=2.0, catalyst recovery yield 93.8%.
Embodiment 23
According to the method for embodiment 11 in preparation PPO, the difference is that recycling gained catalyst using embodiment 1.Crude product Yield 83.9%, wherein by-product DPQ content 0.7%, number-average molecular weight Mn=50000, molecular weight distribution DP=2.1.
Table 1
Embodiment sequence number Silane coupling agent VI dosage (mmol)
2 3- mercaptopropyl trimethoxysilane 40
3 3- mercapto hydroxypropyl methyl dimethoxysilane 20
4 3- mercapto hydroxypropyl methyl diethoxy silane 50
Table 2
Embodiment sequence number Silane coupling agent Copper load capacity (%)
6 Methyltriethoxysilane 2.71
7 Ethyl triethoxysilane 1.78
Table 3
Embodiment sequence number Copper compound Copper compound dosage (mmol) Copper load capacity (%)
8 Copper nitrate 10 1.71
9 Copper sulphate 8 1.23
10 Copper bromide 15 3.3
Table 4
Table 5
Catalyst of the present invention is high-efficient, good to the selectivity of product, the catalysis of phenol class list in oil water two phase system The oxidative coupling polymerization of body is reacted, and after reaction, catalyst and surfactant can be by being centrifuged or being separated by filtration circulation benefit With, it is environmentally protective, it is more in line with the requirement of sustainable development.

Claims (10)

1. a kind of loaded catalyst with surface-active action, which is characterized in that described with surface-active action Loaded catalyst is matching for glyoxaline ligand by being grafted in the modified nano-silicon dioxide particle in surface and metal ion Close object:
The nano-silicon dioxide particle modified by surface is by hydrophobic silane coupling agent and one end with silane The nano-silicon dioxide particle of the polyvinyl imidazol class ligand surface grafting of coupling agent;
The molar ratio of imidazole group and metal ion is 0.5~100:1 in the complex;
The metal ion is bivalent cupric ion or divalent manganesetion;
The glyoxaline ligand is the homopolymer of N- vinyl imidazole class monomer;
Wherein, the N- vinyl imidazole class monomer is formula (I) structural formula compound represented;
Formula (I):
In formula (I), R1、R2And R3For hydrogen or C1~C4Alkyl, R1、R2And R3It is identical or different.
2. as described in claim 1 with the loaded catalyst of surface-active action, which is characterized in that described is hydrophobic Silane coupling agent is methyltrimethoxysilane, methyltriethoxysilane, ethyl trimethoxy silane, ethyl triethoxy silicane Alkane, propyl trimethoxy silicane, propyl-triethoxysilicane, butyl trimethoxy silane, butyl triethoxysilane, tert-butyl One of trimethoxy silane, t-butyltriethoxysilane are a variety of.
3. as described in claim 1 with the loaded catalyst of surface-active action, which is characterized in that the polyethylene The weight average molecular weight of base glyoxaline ligand is 500~10000.
4. as described in claim 1 with the loaded catalyst of surface-active action, which is characterized in that the cupric Ion comes from one of copper chloride, copper bromide, copper sulphate, copper nitrate or a variety of;
Alternatively, the manganese ion comes from manganese chloride, manganous bromide, manganese iodide, manganese carbonate, manganese acetate, manganese nitrate, manganese sulfate, phosphorus One of sour manganese is a variety of.
5. such as the preparation method of the described in any item loaded catalysts with surface-active action of Claims 1 to 4, including Following steps:
(1) the monomer homopolymerization of N- vinyl imidazole class is caused by free radical in the presence of the silane coupling agent with sulfydryl at one end Method synthesizes the polyvinyl imidazol class ligand that one end has silane coupling agent;
(2) Nano particles of silicon dioxide by surface with hydroxyl and any hydrophobic silane coupling agent and step in claim 2 Suddenly the polyvinyl imidazol class ligand of one end obtained with silane coupling agent be coupled instead by silane coupling agent in (1) It answers, obtains the nano-silicon dioxide particle of hydrophobic grouping and the grafting of polyvinyl imidazol class ligand;
(3) improved silica nanoparticle obtained in step (2) is dispersed in water, is mixed with aqueous metallic ions, Make imidazole group and metal ion that complexation reaction occur, the loaded catalyst with surface-active action is made.
6. the preparation method of the loaded catalyst with surface-active action as claimed in claim 5, which is characterized in that institute Silane coupling agent of the one end stated with sulfydryl is 3- mercaptopropyl trimethoxysilane, 3- mercaptopropyltriethoxysilane, 3- mercapto One of hydroxypropyl methyl dimethoxysilane, 3- mercapto hydroxypropyl methyl diethoxy silane are a variety of.
7. the loaded catalyst with surface-active action as described in Claims 1 to 4 catalysis with phenol monomer and Oxidant prepares the application in the oxidative coupling polymerization reaction of polyphenylene oxide for raw material in water-oil phase medium.
8. the use as claimed in claim 7, which is characterized in that the molar ratio of each raw material in the oxidative coupling polymerization reaction Composition are as follows:
Phenol monomer 1;
Metal ion 0.0001~0.1 in loaded catalyst with surface-active action;
Appropriate oxidant.
9. the use as claimed in claim 7, which is characterized in that the phenol monomer is to change shown in formula (II) structural formula Close object:
Formula (II)
In formula (II), R4And R5Respectively C1~C4Alkyl, alkylene or phenyl, R4And R5It is identical or different.
10. the use as claimed in claim 7, which is characterized in that the oxidative coupling polymerization reaction temperature is 10~80 DEG C, Reaction time is 1~20 hour, and loaded catalyst passes through centrifuge separation after the completion of reaction and recycles.
CN201710762791.5A 2017-08-30 2017-08-30 Supported catalyst with surface activity effect and application thereof in preparation of polyphenyl ether in oil-water two-phase medium Active CN109422875B (en)

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Cited By (5)

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CN110280314A (en) * 2019-07-16 2019-09-27 中国科学院兰州化学物理研究所 A method of improving manganese-based low-temperature SCR catalyst water resistant and anti-dust performance
CN110804174A (en) * 2019-12-06 2020-02-18 中国科学院大连化学物理研究所 Supported catalyst and application thereof in preparation of low-molecular-weight hydroxyl-terminated polyphenyl ether
CN110885441A (en) * 2019-12-06 2020-03-17 中国科学院大连化学物理研究所 Supported catalyst and application thereof in preparation of remote-claw type low molecular weight polyphenylene ether
CN111286023A (en) * 2019-12-06 2020-06-16 中国科学院大连化学物理研究所 Supported catalyst and application thereof in preparation of crosslinkable polyphenyl ether
CN111286022A (en) * 2019-12-06 2020-06-16 中国科学院大连化学物理研究所 Supported catalyst and application thereof in preparation of low-molecular-weight polyphenylene ether

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110280314A (en) * 2019-07-16 2019-09-27 中国科学院兰州化学物理研究所 A method of improving manganese-based low-temperature SCR catalyst water resistant and anti-dust performance
CN110804174A (en) * 2019-12-06 2020-02-18 中国科学院大连化学物理研究所 Supported catalyst and application thereof in preparation of low-molecular-weight hydroxyl-terminated polyphenyl ether
CN110885441A (en) * 2019-12-06 2020-03-17 中国科学院大连化学物理研究所 Supported catalyst and application thereof in preparation of remote-claw type low molecular weight polyphenylene ether
CN111286023A (en) * 2019-12-06 2020-06-16 中国科学院大连化学物理研究所 Supported catalyst and application thereof in preparation of crosslinkable polyphenyl ether
CN111286022A (en) * 2019-12-06 2020-06-16 中国科学院大连化学物理研究所 Supported catalyst and application thereof in preparation of low-molecular-weight polyphenylene ether
CN111286022B (en) * 2019-12-06 2022-07-08 中国科学院大连化学物理研究所 Supported catalyst and application thereof in preparation of low-molecular-weight polyphenylene ether
CN110804174B (en) * 2019-12-06 2022-07-08 中国科学院大连化学物理研究所 Supported catalyst and application thereof in preparation of low-molecular-weight hydroxyl-terminated polyphenyl ether
CN111286023B (en) * 2019-12-06 2022-07-08 中国科学院大连化学物理研究所 Supported catalyst and application thereof in preparation of crosslinkable polyphenyl ether

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