A kind of preparation method of alumina support
Technical field
The present invention relates to a kind of preparation methods of alumina support, relate in particular to a kind of suitable for preparation weight, residual oil
The preparation method of the alumina support of Hydrodemetalation catalyst.
Background technique
Currently, in the production process of mink cell focus hydrodemetallization, since feedstock oil contains a certain amount of vanadium, sulphur, arsenic, nickel
Equal impurity, easily form deposition, so that the duct of blocking catalyst, causes catalyst activity to decline rapidly, or even inactivation, influence
Industrial application.Hold with large hole and the catalyst of larger bore dia holds metal and appearance coke formation is strong, catalyst can be slowed down
The operation cycle for inactivating, making catalyst extends.The pore structure of catalyst is determined that therefore, preparation has by the carrier for constituting catalyst
Large hole is held and the carrier of larger bore dia is prepared for the higher decompression residuum of residual oil, especially tenor, adds hydrogen
The key of catalyst for demetalation.
CN1160602A disclose a kind of macropore alumina supporter for being suitable as Hydrodemetalation catalyst carrier and its
Preparation method.The preparation method of the macropore alumina supporter includes that boehmite dry glue powder is mixed with water or aqueous solution,
It is kneaded into plastic, obtained plastic is extruded into bar on banded extruder, drying simultaneously roasts to obtain product, its main feature is that,
It is additionally added carbon black powder in above process as physics expanding agent and chemical action can occur with boehmite or aluminium oxide
The chemical enlargement agent of phosphorous, silicon or boron compound.Wherein carbon black powder dosage is 3-10wt%(on the basis of the weight of aluminium oxide).
Alumina support obtained can be used for preparing mink cell focus especially residuum hydrogenating and metal-eliminating and/or Hydrobon catalyst.
Alumina support disclosed in US4448896 be using carbon black as expanding agent, process is as follows: by expanding agent with intend it is thin
Diaspore dry glue powder is uniformly mixed, and aqueous solution of nitric acid kneading 30 minutes that mass fraction is 4.3% are added into said mixture,
Then ammonia spirit kneading 25 minutes that mass fraction is 2.1% are added, uniformly rear extruded moulding, carrier after molding pass through kneading
Final alumina support is made in roasting.Wherein the additional amount of carbon black powder is preferably greater than activated alumina or its precursor weight
20%。
CN102441436A discloses a kind of preparation method of alumina support.This method prepares the step of alumina support such as
Under: (1) boehmite dry glue powder and extrusion aid be uniformly mixed, and is then added and has dissolved physics expanding agent and chemical enlargement agent
Aqueous solution;(2) step (1) resulting material is uniformly mixed, the extruded moulding on banded extruder;(3) step (2) resulting material is dry
Final alumina support is made in dry, roasting.
In conclusion would generally be increased using physics expanding agent during prior art preparation macropore alumina supporter big
The accounting in hole.But the method cannot be guaranteed there is good connectivity between the alumina support duct prepared, cannot guarantee that
Uniformity inside the duct of the alumina support of preparation.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of preparation methods of alumina support.This method does not use
Physics expanding agent, the pore size distribution with biggish aperture and concentration while the alumina support of preparation holds with large hole, and
And duct has the uniformity inside good connectivity and duct.The carrier is suitable for preparation weight, residuum hydrogenating and metal-eliminating
Catalyst, hydrodemetallization activity and stability with higher.
The present invention provides a kind of preparation methods of alumina support, comprising:
(1) boehmite and water are mixed with beating, the mixed acid solution of organic acid and inorganic acid, control is added into gained slurries
The pH value of slurrying liquid is 2-5, carries out being heated to reflux processing;
(2) basic nitrogen compound is added into step (1), is then sealed hydro-thermal process, the slurries warp after hydro-thermal process
Washing, drying, obtain treated boehmite;
(3) the treated boehmite kneading and compacting for obtaining the clay after high-temperature process with step (2), molding
Through drying, low-temperature bake;
(4) material that is obtained with aqueous slkali soaking step (3) simultaneously seals heat treatment, and material is washed after processing, dry and roasting,
Alumina support is made.
In the method for the present invention, in step (1), the organic acid is one or more of acetic acid, oxalic acid and citric acid
Mixing, the inorganic acid are the mixing of one or more of sulfuric acid, nitric acid and hydrochloric acid;Organic acid and nothing in mixed acid solution
The molar ratio of machine acid is 1:3-1:6, and the inorganic acid molar concentration in the mixed acid solution is 3-6mol/L.
In the method for the present invention, boehmite described in step (1) add water pulping process using conventional method in that art into
The mass ratio of row, boehmite and water is preferably 1:3-1:10, wherein water is preferably deionized water.Described is heated to reflux
Treatment temperature is 30-60 DEG C, and being heated to reflux the time is 1-5 hours.
In the method for the present invention, basic nitrogen compound described in step (2) are as follows: urea, amides and alicyclic ring amine chemical combination
The mixing of one or more of object, the amides compound can be with are as follows: formamide, acetamide, propionamide, in butyramide
One or more mixing, the alicyclic ring aminated compounds can be with are as follows: triethylenediamine, diethylenetriamines, hexa-methylene
The mixing of one or more of tetramine;Preferably, the basic nitrogen compound is one of urea and acetamide or two
Kind mixing;The additional amount of the basic nitrogen compound and intend thin aluminium stone with Al2O3The mass ratio of meter is 1:5-1:10.
In the method for the present invention, preferably, borate is added while basic nitrogen compound is added in step (2), described
Borate can be the mixing of one or more of metaborate, ortho-borate and multi-borate, the additional amount of borate with
Boron oxide meter and boehmite are with Al2O3The mass ratio of meter is 0.5:100-1.5:100.
In the method for the present invention, sealing hydro-thermal process described in step (2) is the heat under the self-generated pressure of autoclave
Processing, treatment temperature are 120-160 DEG C, and the processing time is 4-8 hours.
In the method for the present invention, drying temperature described in step (2) is 100-120 DEG C, and drying time is 6-10 hours.
In the method for the present invention, clay described in step (3) is one in kaolin, montmorillonite, diatomite and concavo-convex rod soil
Kind or several mixing.The clay is as follows through the condition of high-temperature process: temperature is 950-1100 DEG C, and the processing time is that 5-10 is small
When.Clay through high-temperature process and intend thin aluminium stone with Al2O3The mass ratio of meter is 5:100-15:100.
In the method for the present invention, molding described in step (3), drying can be carried out using conventional method in that art.It formed
Cheng Zhong can according to need and one of conventional shaping assistant, such as peptizing agent, extrusion aid etc. or a variety of is added.Described
Peptizing agent is one or more in hydrochloric acid, nitric acid, sulfuric acid, acetic acid and oxalic acid etc., and the extrusion aid, which refers to, to be conducive to be squeezed into
One of substance of type, such as sesbania powder, carbon black, graphite powder and citric acid are a variety of.The drying condition are as follows: dry temperature
60-130 DEG C of degree, drying time are 1-10 hours.
In the method for the present invention, low-temperature bake temperature described in step (3) is 250-350 DEG C, preferably 280-320 DEG C, is roasted
Time is 3-6 hours.
In the method for the present invention, aqueous slkali described in step (4) is the solution of sodium hydroxide and/or potassium hydroxide, aqueous slkali
Molar concentration with OH-It is calculated as 3-5mol/L, the dosage of aqueous slkali and the mass ratio of the clay after high-temperature process are 40:1-60:
1。
In the method for the present invention, the heat treatment of sealing described in step (4) carries out in autoclave, heat treatment temperature 70-100
DEG C, the processing time is 3-5 hours.The drying temperature is 100-120 DEG C, and drying time is 2-10 hours.The maturing temperature
It is 550-700 DEG C, calcining time is 6-10 hours.
Compared with prior art, the invention has the following advantages that
The mixed acid that 1. a certain amount of organic acid and inorganic acid are added preparation method of the invention into the boehmite of mashing
Solution is heated to reflux processing, makes part boehmite peptization, while dissolving amorphous phase hydrated alumina therein, and keep away
Exempt from the destruction to boehmite crystal phase, in the sealing hydrothermal treatment process after subsequent addition basic nitrogen compound, is easy
Formation monocrystalline granularity is larger, crystal phase is uniform, intercrystalline moderately bonds, and clay is forming after being conducive to the high-temperature process being added in this way
It is more easily dispersed in the outer surface in duct in the process, desilication reaction occurs for clay when being then heat-treated in alkaline solution,
Not only make the aperture of carrier outer surface relatively large, while under the action of alkaline solution, also increases each hole in shaping carrier
The uniformity of connectivity and pore distribution between road.Load using alumina support of the invention as Hydrodemetalation catalyst
When body, appearance metal and volume carbon ability with higher has using the Hydrodemetalation catalyst that the aluminium oxide is prepared as carrier
Higher activity and activity stability.
2. borate is added while basic nitrogen compound is added in preparation method of the invention, make borate and aluminium
Double hydrolysis occur for salt, and the boron oxide precipitating load of formation is in oxidation aluminium surface, modulation carrier while improving carrier aperture
Surface nature.
Specific embodiment
Below with reference to embodiment to further illustrate the technical scheme of the present invention, but it is not limited to following embodiment.This
In invention, wt% is mass fraction.
Using N2Physics suction-desorption method characterization embodiment and comparative example carrier pore structure, concrete operations are as follows: using
ASAP-2420 type N2Physics is inhaled-is desorbed instrument and characterizes to sample pore structure.A small amount of sample is taken to be vacuum-treated 3 ~ 4 at 300 DEG C
Hour, finally product is placed under the conditions of liquid nitrogen cryogenics (- 200 DEG C) and carries out nitrogen suction-desorption test.Wherein specific surface area according to
BET equation obtains, and pore-size distribution and Kong Rong are obtained according to BJH model.
Embodiment 1
Weigh 200g boehmite dry glue powder (production of Wenzhou essence crystal alumina Co., Ltd, aluminium oxide contents on dry basis 70wt%)
It sets in a round bottom flask, 600 grams of deionized water mashing is added into flask, the mixing of nitric acid and acetic acid is added in Xiang Shangshu slurries
Acid solution (in mixed acid solution, nitric acid molar concentration is 3mol/L, and the molar concentration of acetic acid is 1mol/L), controls the pH of slurries
Value is 3 and is heated to reflux 3 hours in 40 DEG C.Above-mentioned slurries are transferred in autoclave, 15 grams of urea are added simultaneously into mixed material
It is heat-treated 6 hours after autoclave is sealed in 140 DEG C.Mixed serum is filtered after being cooled to room temperature, is washed, 120 DEG C of dryings 8 are small
When treated boehmite is made.
Weigh 200 grams of 7.5 grams of montmorillonite and the treated boehmite of 950 DEG C of roastings 5 hours, sesbania powder 6
Gram be uniformly mixed, be added into mixed material in right amount dissolved with the aqueous solution of 5 grams of acetic acid, extruded moulding, molding is in 120 DEG C of dryings
5 hours, dried object roasted 5 hours in 300 DEG C.Boehmite after roasting is placed in autoclave polytetrafluoroethyllining lining,
The sodium hydroxide solution that 400 grams of concentration are 4 mol/L is added simultaneously, the autoclave after sealing is heat-treated 4 hours in 90 DEG C, processing
Material afterwards is through filtering, deionized water washing, 110 DEG C drying 6 hours, 600 DEG C of roastings, 8 hours obtained alumina supports of the present invention
The property of A1, carrier are shown in Table 1.
Embodiment 2
With embodiment 1, only the additional amount of deionized water is 1400 grams.In mixed acid solution, sulfuric acid molar concentration is 4mol/L,
The molar concentration of oxalic acid is 1mol/L, and the pH value for controlling slurries is 2, and the temperature being heated to reflux is 30 DEG C, is flowed back 5 hours.Urea
Additional amount be 21 grams, hydro-thermal process temperature be 120 DEG C, hydro-thermal process 8 hours.Montmorillonite is changed to diatomite, and maturing temperature is
1100 DEG C, the additional amount of diatomite is 21 grams.Low-temperature bake temperature is 250 DEG C, and calcining time is 10 hours.Aqueous slkali is concentration
For the potassium hydroxide solution of 3 mol/L, solution usage is 1500 grams.Mixture heat treatment temperature is 100 DEG C, and the processing time is 3
Hour, alumina support A2 is made, the property of carrier is shown in Table 1.
Embodiment 3
With embodiment 1,1.0 grams of sodium tetraborates are added into mixed material while urea is only added.Montmorillonite is changed to quality
Than the diatomite and kaolinic mixture for 1:1, alumina support A3 of the present invention is made, the property of carrier is shown in Table 1.
Embodiment 4
With embodiment 1, only the additional amount of deionized water is 2000 grams.In mixed acid solution, the molar concentration of sulfuric acid is 6mol/
L, the molar concentration of citric acid are 1mol/L, and the pH value for controlling slurries is 5, and being heated to reflux temperature is 60 DEG C, and return time 1 is small
When.Urea is changed to acetamide, and additional amount is 28 grams, and 160 DEG C of hydro-thermal process temperature, hydrothermal conditions are 4 hours.Montmorillonite changes
For kaolin, maturing temperature is 1000 DEG C, and kaolinic additional amount is 14 grams.Low-temperature bake temperature is 350 DEG C, and calcining time is
7 hours.Aqueous slkali is that concentration is 5mol/L, and solution usage is 1200 grams.Mixture heat treatment temperature be 70 DEG C, processing the time be
4 hours, alumina support A4 of the present invention is made, the property of carrier is shown in Table 1.
Comparative example 1
With embodiment 1, only boehmite is handled without acid, and comparative example alumina support A5 is made, and the property of carrier is shown in Table
1。
Comparative example 2
With embodiment 1, only the unmixed acid processing of boehmite and urea liquid seal hydro-thermal process, and comparative example oxygen is made
Change alumina supporter A6, the property of carrier is shown in Table 1.
Comparative example 3
With embodiment 1, clay is not only added in carrier, comparative example alumina support A7 is made, the property of carrier is shown in Table 1.
1 carrying alumina volume property of table
Note: * pore size distribution refers to that the Kong Rong of certain diameter range inner hole in carrier accounts for the percentage of total pore volume.
Table 1 the result shows that, using the method for the present invention prepare alumina support, while with larger aperture with compared with
Big Kong Rong, pore distribution concentration is in 10-20nm.The alumina support of this method preparation is suitable for weight, residuum hydrogenating and metal-eliminating neck
Domain.
Embodiment 6
The present embodiment prepares Hydrodemetalation catalyst using aluminium oxide obtained by above-mentioned embodiment and comparative example as carrier.
Each 100 grams of alumina support prepared by embodiment 1-4 and comparative example 1-3 are weighed, 150mL Mo- is separately added into
Ni-NH3Solution (contains MoO by final catalyst312.0wt%, NiO3.0 wt%) dipping 2 hours, filter off redundant solution, 120 DEG C of bakings
It is dry, then 550 DEG C roasting temperature 5 hours, correspondence obtains Hydrodemetalation catalyst C1-C7.
Embodiment 7
The following examples illustrate be by carrier and comparative example aluminium oxide of aluminium oxide of the present invention carrier preparation hydrodemetallization
The catalytic performance of catalyst.
Using feedstock oil listed by table 2 as residual oil raw material, the catalytic of C1-C7 is evaluated on fixed bed residual hydrogenation reaction unit
Can, the item that catalyst be long 2 ~ 3 millimeters, reaction temperature is 375 DEG C, hydrogen partial pressure 13MPa, and volume space velocity is small for 1.0 when liquid
When-1, hydrogen to oil volume ratio 1000, measurement generates the content of each impurity in oil after reaction 3000 hours, calculates impurity removal percentage, comments
Valence the results are shown in Table 3.
2 raw material oil nature of table
3 catalyst hydrogenation performance comparison of table
|
C1 |
C2 |
C3 |
C4 |
C5 |
C6 |
C7 |
De- V+Ni rate, wt% |
62.2 |
65.2 |
63.4 |
63.1 |
51.9 |
50.6 |
49.4 |
Desulfurization degree, wt% |
40.4 |
37.3 |
40.7 |
41.8 |
30.4 |
29.0 |
28.6 |
It can be seen from 3 data of table compared with comparing alumina support, have using the catalyst that aluminium oxide of the present invention is prepared as carrier
There are higher hydrodemetallization activity and stability.