Summary of the invention
For existing Separating Gas Mixtures via Hydrate Formation technology poor fluidity, the higher problem of decomposition of hydrate energy consumption, sheet
Invention provides a kind of decomposition of hydrate device, mixed gas separation system and separation method, it is ensured that the good mobility of hydrate,
While ensuring separator continuity, scale, long-period stable operation, greatly reduces and maintain hydrate mobility institute band
The problem of decomposition of hydrate and cooling energy consumption come increase.
In a first aspect, the present invention provides a kind of decomposition of hydrate device, the decomposition of hydrate device includes slurries separative unit
And decomposition unit, the slurries separative unit are connected to decomposition unit by interface channel;The slurries separative unit is through strainer
Baffle assembly is divided into two parts up and down, and top is disposed with hydrate slurry entrance, filter washing water inlet from top to bottom, connects and lead to
Pipeline joint, lower part are lonely liquid reservoir, and liquid storage trench bottom is equipped with cold purified liquor outlet;The decomposition unit is successively set from top to bottom
Be equipped with the outlet of decomposition of hydrate gas, interface channel interface and regenerated liquid reservoir, be provided in regenerated liquid reservoir heat exchange unit,
Stripping gas entrance, the outlet of regeneration hydrate working solution.
In above-mentioned decomposition of hydrate device, the interface channel is horizontally disposed or is obliquely installed at an angle, when
When being obliquely installed, slurries separative unit interface channel interface is made to be higher than decomposition unit interface channel interface, tilt angle and level
Face is at 10 °~60 °, preferably 15 °~45 °.The lower plane of interface channel is placed in the 1/2~3/4 of slurries separative unit vertical height
Place.
In above-mentioned decomposition of hydrate device, the filter screen separator component can be horizontally disposed with either to tilt at an angle and set
It sets, the upper plane of filter screen separator component and the lower plane of interface channel are arranged in same plane.The filter screen separator component uses
Any one of filling-material structure, screen net structure or mesh structure, realization are filtered processing to hydrate slurry, will be filtered
Rich hydrate phase slurries (or grain crystalline shape) are delivered to decomposition unit, and filtrate (lonely liquid) enters the reservoir of lower section.Strainer
The parameters such as aperture, porosity, the filling thickness of baffle assembly need for gaseous mixture system, additive types and form which kind of knot
Structure hydrate and be determined.
In above-mentioned decomposition of hydrate device, the hydrate slurry entrance is connected with spray assemblies, and the spray assemblies can be adopted
With liquid distribution trough well known in the art, it can be realized and hydrate slurry is sprayed and is uniformly distributed, guarantee that covering domain is entire
Slurries separative unit section.
In above-mentioned decomposition of hydrate device, the filter washing water inlet is connected with nozzle, and the nozzle can be used known in this field
Arbitrary form, can by cleaning solution high speed injection to filter screen separator component, area coverage accounts for entire filter screen separator component area
70% or more, realize that, to the washing souring of filter screen separator component, nozzle is arranged in certain inclination angle, inclined direction is towards company
Road is connected, tilt angle and median vertical line are at 5~45 °, and preferably 10~30 °.
In above-mentioned decomposition of hydrate device, the lonely liquid reservoir liquid holdup is the 1/3~2/3 of liquid storage sump volume.
In above-mentioned decomposition of hydrate device, the regenerated liquid reservoir liquid holdup is the 1/2~5/6 of liquid storage sump volume.
In above-mentioned decomposition of hydrate device, wall-type heat exchange equipment is provided in the heat exchange unit, it is logical that hot fluid walks tube side
It crosses coil form to heat hydrate slurry, fin can be added outside coil pipe for enhanced heat exchange.
In above-mentioned decomposition of hydrate device, multiple groups hydraulic barrier is set between the coil pipe of heat exchange equipment in the decomposition unit, is risen
To the effect of support coil pipe and enhanced heat transfer effect.
In above-mentioned decomposition of hydrate device, the stripping gas entrance is connected with gas distributor, and gas distributor and decomposition are single
The section of member is uniformly distributed in maximum, contacts stripping gas with rich hydrate slurry reverse flow in decomposition unit, the gas point
Gas distributor well known in the art can be used in cloth device, and the stripping gas can recycle for the regeneration gas of this unit decomposition, when again
When anger has subsequent rework process, stripping gas may be the arbitrary gas not reacted with following process process.
In above-mentioned decomposition of hydrate device, the regeneration hydrate working solution outlet of the decomposition unit bottom divides two-way, wherein
It is connect all the way through pipeline with the filter washing water inlet, the regeneration hydrate working solution that decomposed unit bottom is discharged is as in
Circulating cleaning fluid uses, and the regeneration hydrate working solution volume flow Zhan used as interior circulating cleaning fluid always regenerates hydration
The 1/5~1 of object working solution volume flow, preferably 1/3~1/2.
Second aspect, the present invention provide a kind of mixed gas separation system, and the separation system includes hydration reactor, hydration
Object decomposer and heat exchanger, the gaseous mixture feeding line are connect with hydrate reactor gas phase entrance, hydrate reactor
Liquid-phase outlet is connect through pipeline with the hydrate slurry entrance of decomposition of hydrate device slurries separative unit, the decomposition of hydrate device
Cold purified liquor outlet and regeneration hydrate working solution outlet connect after heat exchange equipment with the liquid phase entrance of hydrate reactor;Its
In, the decomposition of hydrate device includes slurries separative unit and decomposition unit, and the slurries separative unit and decomposition unit pass through
Interface channel connection;The slurries separative unit is divided into two parts up and down through filter screen separator component, and top is successively set from top to bottom
It is equipped with hydrate slurry entrance, filter washing water inlet, interface channel interface, lower part is lonely liquid reservoir, and liquid storage trench bottom is equipped with
Cold purified liquor outlet;The decomposition unit is disposed with the outlet of decomposition of hydrate gas, interface channel interface and regeneration from top to bottom
Liquid reservoir is provided with heat exchange unit, stripping gas entrance, the outlet of regeneration hydrate working solution in regenerated liquid reservoir.
In above-mentioned separation system, compressor is set on the gaseous mixture feeding line, for guaranteeing mixture pressure and water
Reactor operating pressure is closed to match.
In above-mentioned separation system, the decomposition of hydrate gas outlet is drawn a branch and is connect through pipeline with stripping gas entrance.
In above-mentioned separation system, the interface channel is horizontally disposed or is obliquely installed at an angle, works as inclination
When setting, make slurries separative unit interface channel interface be higher than decomposition unit interface channel interface, tilt angle and horizontal plane at
10 °~60 °, preferably 15 °~45 °.The lower plane of interface channel is placed at the 1/2~3/4 of slurries separative unit vertical height.
In above-mentioned separation system, the filter screen separator component level setting is either obliquely installed at an angle, strainer
The upper plane of baffle assembly will keep arranging with the lower plane of interface channel in same plane.The filter screen separator component is used and is filled out
Expect any one of structure, screen net structure or mesh structure, realization is filtered processing to hydrate slurry, by filtered richness
Hydrate phase slurries (or grain crystalline shape) are delivered to decomposition unit, and filtrate (lonely liquid) enters the reservoir of lower section.Strainer every
The parameters such as aperture, porosity, the filling thickness of board group part need for gaseous mixture system, additive types and form which kind of structure
Hydrate and be determined.
In above-mentioned separation system, the hydrate slurry entrance is connected with spray assemblies, this can be used in the spray assemblies
Liquid distribution trough well known to field, can be realized and hydrate slurry is sprayed and is uniformly distributed, and guarantee covering domain is entire slurries
Separative unit section.
In above-mentioned separation system, the filter washing water inlet is connected with nozzle, and the nozzle can be used well known in the art
Meaning form, can be by cleaning solution high speed injection to filter screen separator component, and area coverage accounts for the 70% of entire filter screen separator component area
More than, realize the washing souring to filter screen separator component, nozzle arranges that inclined direction is logical towards connection in certain inclination angle
Road, tilt angle and median vertical line are at 5~45 °, and preferably 10~30 °.
In above-mentioned separation system, the lonely liquid reservoir liquid holdup is the 1/3~2/3 of liquid storage sump volume.
In above-mentioned separation system, the regenerated liquid reservoir liquid holdup is the 1/2~5/6 of liquid storage sump volume.
In above-mentioned separation system, wall-type heat exchange equipment is provided in the heat exchange unit, hot fluid walks tube side and passes through disk
Form of tubes heats hydrate slurry, and fin can be added outside coil pipe for enhanced heat exchange.
In above-mentioned separation system, multiple groups hydraulic barrier is set between the coil pipe of heat exchange equipment in the decomposition unit, plays branch
The effect of support plate pipe and enhanced heat transfer effect.
In above-mentioned separation system, the stripping gas entrance is connected with gas distributor, gas distributor and decomposition unit
Section is uniformly distributed in maximum, contacts stripping gas with rich hydrate slurry reverse flow in decomposition unit, the gas distributor
Gas distributor well known in the art can be used, the stripping gas can recycle for the regeneration gas of this unit decomposition, work as regeneration gas
When having subsequent rework process, stripping gas may be the arbitrary gas not reacted with following process process.
In above-mentioned separation system, the regeneration hydrate working solution outlet of the decomposition unit bottom divides two-way, wherein all the way
It is connect through pipeline with the filter washing water inlet, the regeneration hydrate working solution that decomposed unit bottom is discharged is as interior circulation
Cleaning solution uses, and the regeneration hydrate working solution volume flow Zhan used as interior circulating cleaning fluid always regenerates hydrate work
Make the 1/5~1 of liquid volume flow, preferably 1/3~1/2.
In above-mentioned separation system, the hydration reactor for the benefit of gas-liquid mass transfer and with good heat transfer effect equipment,
Form is unlimited, can be one of stirring-type, atomizing, bubble type, sieve-board type, material filling type, hypergravity or shock flow type etc..
The third aspect, the present invention provide a kind of separation method of gaseous mixture, and the separation method includes the following steps:
(1) gaseous mixture enters hydration reactor, reacts with hydrate working solution, and the group of hydrate is easily generated in gaseous mixture
Divide and reacted with hydrate working solution, mutually form hydrate slurry into hydrate, is not easy to generate the component of hydrate in gas phase
Enrichment, and hydration reactor is discharged;
(2) hydrate slurry obtained in step (1) rich in gas enters decomposition of hydrate device, separates in the slurries of decomposer
After cell processing, lonely liquid and rich hydrate phase slurries are obtained, lonely liquid enters the lonely liquid reservoir of lower section;
(3) the rich hydrate phase slurries that step (2) obtains cleaned liquid effect, which enters in decomposition unit, to be handled, and with decomposition
Unit bottom is passed through stripping gas counter current contacting, and decomposition releases high concentration and is absorbed gas, and obtains regeneration hydrate working solution;
(4) lonely liquid obtained in step (2) mixes and the processing that cools down with regeneration hydrate working solution obtained in step (3)
Afterwards, hydration reactor is returned to be recycled.
In above-mentioned mixed gas separation method, the operating condition of the hydration reactor are as follows: pressure 0.1Mpa~5.0Mpa, temperature
0~15 DEG C of degree, concrete operations condition need to be determined for handled gaseous mixture system and the additive types of selection.
In above-mentioned mixed gas separation method, hydrate working solution described in step (1) can be aqueous solution, can also add
Various thermodynamics and kinetics promotors, such as lauryl sodium sulfate (SDS), sodium dodecylbenzenesulfonate (SDBS), linear alkane
Base sodium sulfonate (LAB-SA), alkyl polyglycoside (APG), tetrahydrofuran (THF), tetrabutylammonium bromide (TBAB), pentamethylene (CP) and
One or more of acetone.
In above-mentioned mixed gas separation method, hydrate working solution described in step (1) can also be oil mixing with water lotion, can
The preferable oily substance of mobility is added in working solution, such as one or more of kerosene, diesel oil and silicone oil, and is cooperated hydrophilic
Property emulsifier uses simultaneously.
In above-mentioned mixed gas separation method, in step (1) described hydration reactor, hydrate slurry, which refers to, has formed hydrate
The mixed solution of hydrate working solution is generated with unreacted, it is 30% that reaction controlling hydrate, which accounts for the volume ratio in hydrate slurry,
~80%, preferably 50%~70%.
In above-mentioned mixed gas separation method, the operating condition of step (2) the decomposition of hydrate device are as follows: pressure 0.05Mpa
~3.0Mpa, 0~10 DEG C of separative unit temperature, 10~40 DEG C of decomposition unit temperature.
In above-mentioned mixed gas separation method, hydrate slurry is divided into lonely liquid and rich water by step (2) slurries separative unit
Object phase slurries are closed, the hydrate volume content in lonely liquid is lower than 10%, and the hydrate volume content in rich hydrate phase slurries is high
In 80%.
In above-mentioned mixed gas separation method, step (2) described stripping gas, which can be, not to react with following process process
Arbitrary gas, such as nitrogen, inert gas is also possible to the decomposition gas part circulation that decomposition unit obtains.
In above-mentioned mixed gas separation method, hydrate is regenerated obtained in lonely liquid obtained in step (2) and step (3)
Working solution mixes and the hydration reactor temperature being cooled in step (1) matches, and returns to hydration reactor and is recycled.
In above-mentioned mixed gas separation method, the gaseous mixture can be the gaseous mixture purification (CH of natural gas and biogas4/
CO2), flue gas decarbonization (N2/CO2), coal bed gas separate (CH4/N2), synthesis gas decarbonization (CO2/H2), oil refinery dry gas recycling (lighter hydrocarbons/
H2) processing etc..
Heat in the decomposition of hydrate device of the method for the present invention can be heated using steam, also can use high-temperature flue gas or
Tail gas can also utilize the reaction heat and process waste heat of peripheral device.
Compared with prior art, decomposition of hydrate device of the present invention, mixed gas separation system and separation method have such as
Lower advantage:
(1) decomposition of hydrate device provided by the invention have slurries separative unit and decomposition unit, respectively to hydrate slurry into
Row is separated by filtration and deep decomposition.Hydrate slurry is divided into rich hydrate phase and lonely liquid phase: lonely liquid by slurries separative unit
Hemihydrate content in phase is extremely low, it is not necessary to heat up, can maintain lower temperature reuse;Hydrate in rich hydrate phase
Occupancy volume is higher than 80%, carries out heating and decomposition treatment in decomposition unit, while high efficient heat exchanging and stripping means having been cooperated to strengthen hydration
Object decomposes, and washing of the reproduction operation liquid extension for slurries separative unit filter screen separator component is washed away.Point of such mode
Efficient-decomposition can be carried out to the hydrate slurry with mobility by solving device, and decomposition of hydrate is high-efficient, have self-cleaning function,
It is easy to maintain, and greatly reduce the energy consumption of working solution cooling reuse after hydrate slurry heating is decomposed and decomposed.
(2) mixed gas separation system and method provided by the invention, operating condition is mild, can be at 0 DEG C or more to gaseous mixture
It is separated, and operating pressure is moderate, and has process short, easy to operate flexible, highly-safe, environment friendly and pollution-free etc. excellent
Point.The material conveying between hydrate reactor and decomposition of hydrate device is carried out by hydrate slurry form, so that hydrate
With good mobility, while cooperating decomposition of hydrate device of the invention, it is mixed not only to solve restriction Hydrate Technology separation
The continuity problem of gas is closed, and greatly reduces and maintains hydrate mobility bring energy penalty, reduces device operation
Cost, it is ensured that separator continuity, scale, long-period stable operation.